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1. 发明授权

US6153138A Process for modifying synthetic bicomponent fiber cross-sections 失效
标题翻译：改性合成双组分纤维截面的方法
公开(公告)号：US6153138A
公开(公告)日：2000-11-28
申请号：US288185
申请日：1999-04-08
申请人： Charles F. Helms, Jr. , Otto M. Ilg , Diane R. Kent , Matthew B. Hoyt , John A. Hodan
发明人： Charles F. Helms, Jr. , Otto M. Ilg , Diane R. Kent , Matthew B. Hoyt , John A. Hodan
IPC分类号： D01D5/253 , D01F8/12 , B29D31/00 , D01D5/24 , D01D8/04 , D01D8/12
CPC分类号： D01F8/12 , D01D5/253 , Y10T428/2929 , Y10T428/2931 , Y10T428/2973 , Y10T428/2975
摘要： Bicomponent fibers of different cross-sections may be formed without changing the geometry of the spinneret orifices. More specifically, at least two polymers are co-melt-spun through an orifice of fixed geometry so as to achieve a bicomponent fiber having a desired cross-section. In order to change to a bicomponent fiber having a cross-section which is different, therefore, at least one of (1) the differential relative viscosity, (2) the relative proportions of the first and/or second polymers, and (3) the cross-sectional bicomponent distribution of the first and second polymers, is changed. In such a manner, therefore, a wide variety of bicomponent fibers having different cross-sectional geometries may be produced without changing the fixed geometry orifice through which the polymers are co-melt-spun. Thus, bicomponent fiber cross-sections may be "engineered" to suit a variety of needs without necessarily shutting down production equipment in order to change spinnerets. The bicomponent fibers are most preferably multilobal (e.g., trilobal) in which the core component is generally triangularly shaped.
摘要翻译：可以在不改变喷丝孔的几何形状的情况下形成不同横截面的双组分纤维。更具体地说，至少两种聚合物通过固定几何形状的孔进行共熔纺丝，以达到具有所需横截面的双组分纤维。因此，为了改变具有不同截面的双组分纤维，因此，（1）差分相对粘度，（2）第一和/或第二聚合物的相对比例和（3）中的至少一个，改变第一和第二聚合物的横截面双组分分布。因此，以这种方式，可以生产具有不同横截面几何形状的各种各样的双组分纤维，而不改变聚合物共熔共纺的固定几何孔。因此，双组分纤维横截面可以“工程化”以适应各种需要，而不必关闭生产设备以改变喷丝头。双组分纤维最优选为多叶形（例如三叶形），其中芯部分通常为三角形。

2. 发明授权

US6004674A Bicomponent fibers having contaminant-containing core domain and methods of making the same 有权
公开(公告)号：US6004674A
公开(公告)日：1999-12-21
申请号：US216677
申请日：1998-12-18
申请人： Diane R. Kent , Matthew B. Hoyt , Otto M. Ilg , Morris K. Queen
发明人： Diane R. Kent , Matthew B. Hoyt , Otto M. Ilg , Morris K. Queen
IPC分类号： D01D5/253 , D01F8/12 , D02G3/00
CPC分类号： D01D5/253 , D01F8/12 , Y10T428/2924 , Y10T428/2929 , Y10T428/2931
摘要： Novel bicomponent fibers have a polyamide domain and a contaminant-containing polymer domain which is embedded entirely within, and thereby completely surrounded by, the polyamide domain. The preferred bicomponent fibers have a sheath-core structure wherein the polyamide domain constitutes the sheath and the contaminant-containing polymer constitutes the core. Surprisingly, even though the core is formed of a contaminant-containing polymer (which is difficultly spinnable), the bicomponent fibers are readily spinnable and exhibit properties which are comparable in many respects to fibers formed from 100% polyamide. Preferably, the fibers are concentric sheath-core bicomponent fibers having an uncontaminated nylon-6 sheath and a core formed from nylon-6 having a relatively high level of contamination in the form of the cyclic dimer of caprolactam and/or nylon-6 derived from colored regenerated post-consumer nylon carpet fibers.

3. 发明授权

US5750063A Plate-type sheath/core-switching device and method of use 失效
标题翻译：板式护套/铁芯开关装置及其使用方法
公开(公告)号：US5750063A
公开(公告)日：1998-05-12
申请号：US872130
申请日：1997-06-10
申请人： Matthew B. Hoyt
发明人： Matthew B. Hoyt
IPC分类号： D01D5/34 , D01D4/06 , D01F8/04
CPC分类号： D01D5/34
摘要： A sheath/core-switching device contains a first plate(s) having a first flow path and a second plate(s) having a second flow path. The first flow path contains a first chamber, a first central-port, and multiple first channels with multiple first outer-ports radially disposed around the first central-port. The second flow path contains a second chamber, multiple second channels having multiple second outer-ports, and multiple third channels having multiple second central-ports which are radially disposed around the second central-ports. The sheath and core phases of a sheath/core fluid stream can be switched by means of the device by directing the stream axially to the first chamber where the stream is split into a core-stream and multiple sheath-substreams. The core-stream flows through the first central-port to the second chamber. The sheath-substreams flow through the first channels and first outer-ports to the third channels. In the second chamber, the core-stream splits into multiple core-substreams which flow through the second channels and second outer-ports. The sheath-substreams flow through the third channels and second central-ports. The core-substreams exiting the second outer-ports and the sheath-substreams exiting the second central-ports are disposed in a sheath/core configuration, the sheath-substreams forming the core and the core-substreams forming the sheath.
摘要翻译：鞘/芯开关装置包含具有第一流路的第一板和具有第二流路的第二板。第一流路包括第一腔室，第一中心口和多个第一通道，多个第一外口径向设置在第一中心口周围。第二流路包括第二室，具有多个第二外端口的多个第二通道，以及具有多个第二中心端口的多个第三通道，所述多个第二中心端口围绕第二中心端口径向设置。鞘/芯流体流的鞘层和芯层可以通过将流体轴向引导到第一室，其中流被分成芯流和多个鞘 - 子流的方式来切换。核心流通过第一中心端口流到第二室。护套子流流过第一通道和第一外部端口流到第三通道。在第二室中，核心流分离成多个流经第二通道和第二外部端口的核心子流。护套子流流过第三通道和第二中心端口。离开第二外部端口的核心子流和离开第二中心端口的鞘子流以鞘/核心构型设置，鞘 - 子流形成核心，核 - 子流形成鞘。

4. 发明授权

US5651928A Process for melt mixing and spinning synthetic polymer 失效
标题翻译：熔融混合和纺丝合成聚合物的方法
公开(公告)号：US5651928A
公开(公告)日：1997-07-29
申请号：US624211
申请日：1996-03-29
申请人： John A. Hodan , Matthew B. Hoyt , Otto M. Ilg
发明人： John A. Hodan , Matthew B. Hoyt , Otto M. Ilg
IPC分类号： D01D5/28 , D01D4/06 , D01F8/04
CPC分类号： D01D5/28 , B29B7/88 , Y10T137/2076 , Y10T137/212 , Y10T137/2147 , Y10T137/2158 , Y10T137/2218
摘要： Synthetic polymers are melt-mixed and spun from a mixture of respective first and second polymer melt flows. Specifically, the mixture of first and second polymer melt flows are mixed at a fluidic mixing device having a mixing intersection which receives the first and second polymer melt flows and discharges the mixture thereof respectively into at least one or another of multiple discharge ports fluid-connected with a respective spinning nozzle. The mixed flow of first and second polymer melt flows is controlled by diverting the first polymer melt so that it (i) entirely flows along a first flow path to responsively merge with the second polymer melt flow at the mixing intersection of the mixing device and thereby cause the mixed polymer flow to be discharged through the one discharge port, or (ii) entirely flow along a second flow path to responsively merge with the second polymer melt at the mixing intersection of the mixing device and thereby cause the mixed polymer flow to be discharged through the other discharge port. The mixed polymer flow thereby diverted is thus spun by one or another of the spinning nozzles, respectively.
摘要翻译：将合成聚合物熔融混合并从各自的第一和第二聚合物熔体流的混合物纺丝。具体地说，第一和第二聚合物熔体流动的混合物在具有接收第一和第二聚合物熔体流动的混合交叉点的流体混合装置中混合，并将其混合物分别排放到流体连接的多个排放口中的至少一个或另一个与相应的纺丝喷嘴。通过转移第一聚合物熔体来控制第一和第二聚合物熔体流的混合流，使得其（i）完全沿着第一流动路径流动以在混合装置的混合交叉处与第二聚合物熔体流反应地合并，从而导致混合聚合物流通过一个排出口排出，或（ii）沿着第二流动路径全部流动，以在混合装置的混合交叉处与第二聚合物熔体反应地合并，从而使混合的聚合物流为通过另一个排放口排出。由此分流的混合聚合物流分别由一个或另一个纺丝喷嘴纺出。

5. 发明授权

US5380477A Process of making fiber reinforced laminates 失效
标题翻译：制造纤维增强层压板的工艺
公开(公告)号：US5380477A
公开(公告)日：1995-01-10
申请号：US66806
申请日：1993-05-25
申请人： George M. Kent , Otto M. Ilg , Matthew B. Hoyt
发明人： George M. Kent , Otto M. Ilg , Matthew B. Hoyt
IPC分类号： B29C70/10 , B29B15/10 , B29C70/16 , B29C70/46 , D01D5/34 , D01F8/04 , D04B1/00 , D04B1/04 , D04H1/00 , D01D5/12 , D02J1/22
CPC分类号： D04H3/147 , B29C70/16 , B29C70/465 , D04H3/07 , B29K2101/12 , B29K2105/0809
摘要： Fabric useful for processing into a fiber reinforced composite is made from multicomponent yarn having a thermoplastic matrix component of a first melting point if crystalline or a first softening point if not crystalline and a drawable, oriented, fibrous thermoplastic reinforcing component of a second melting point if crystalline or a second softening point if not crystalline, wherein said first melting or softening point is at least 5.degree. C. below said second melting or softening point.
摘要翻译：用于加工成纤维增强复合材料的织物由具有第一熔点的热塑性基质组分如果结晶或第一软化点（如果不是结晶）的多组分纱线以及第二熔点的可拉伸，取向的纤维状热塑性增强组分制成，结晶或第二软化点，如果不是结晶的，其中所述第一熔点或软化点低于所述第二熔点或软化点至少5℃。

6. 发明授权

US06528139B2 Process for producing yarn having reduced heatset shrinkage 有权
标题翻译：具有降低热定形收缩率的纱线生产方法
公开(公告)号：US06528139B2
公开(公告)日：2003-03-04
申请号：US09252853
申请日：1998-09-08
申请人： Matthew B. Hoyt , Wendel L. Burton , James R. Bristow
发明人： Matthew B. Hoyt , Wendel L. Burton , James R. Bristow
IPC分类号： B32B3300
CPC分类号： D01F8/06 , D01F8/12 , D02G1/0266 , Y10T428/23957 , Y10T428/23979 , Y10T428/23993 , Y10T428/2922 , Y10T428/2924 , Y10T428/2929 , Y10T428/2973 , Y10T442/3146 , Y10T442/3154 , Y10T442/444 , Y10T442/637 , Y10T442/641
摘要： The present invention provides a process for producing yarn having reduced heatset shrinkage. Preferably, the fibers used in making the yarn are bicomponent fibers. The present invention also provides a process for producing yarn having reduced heatset shrinkage at reduced heat temperatures.
摘要翻译：本发明提供一种生产纱线的方法，该纱线具有降低的热定型收缩率。优选地，用于制造纱线的纤维是双组分纤维。本发明还提供一种在降低的热温度下降低热定形收缩率的纱线的生产方法。

7. 发明授权

US5888651A Colored bicomponent fibers 失效
标题翻译：彩色双组分纤维
公开(公告)号：US5888651A
公开(公告)日：1999-03-30
申请号：US916797
申请日：1997-08-25
申请人： Matthew B. Hoyt , Diane R. Kent , Charles F. Helms , Otto M. Ilg
发明人： Matthew B. Hoyt , Diane R. Kent , Charles F. Helms , Otto M. Ilg
IPC分类号： D01D5/24 , D01D5/253 , D01F1/04 , D01F1/06 , D01F8/04 , D01F8/06 , D01F8/12 , D02G3/00
CPC分类号： D01F8/06 , D01D5/253 , D01F1/04 , D01F1/06 , D01F8/12 , Y10T428/2924 , Y10T428/2929 , Y10T428/2931
摘要： Colored bicomponent filaments have a particulate colorant dispersed throughout one of the fiber domains while another of the fiber domains is colorant-free. More specifically, the filaments have at least two distinct components arranged longitudinally coextensive with one another. The arrangement of the components may be a sheath/core structure or a side-by-side structure. One of the components contains a colorant and the other one does not (i.e., is colorant free). The colorant-free component is most preferably formed of a polymeric material which is incompatible with the particulate colorant, whereas the colorant-containing component is most preferably formed of a polymeric material which is compatible with the particulate colorant.
摘要翻译：着色的双组分长丝具有分散在整个纤维区域中的颗粒着色剂，而另一个纤维区域是无着色剂的。更具体地，长丝具有彼此纵向共同延伸布置的至少两个不同的部件。组件的布置可以是护套/芯结构或并排结构。其中一种成分含有着色剂，另一种不含（即无着色剂）。无着色剂的组分最优选由与颗粒着色剂不相容的聚合物材料形成，而含着色剂的组分最优选由与颗粒着色剂相容的聚合材料形成。

8. 发明授权

US5807490A Method of separating polymers from mixtures thereof 失效
标题翻译：从其混合物中分离聚合物的方法
公开(公告)号：US5807490A
公开(公告)日：1998-09-15
申请号：US621637
申请日：1996-03-26
申请人： Michael A. Davis , Jeffrey S. Dugan , Matthew B. Hoyt , Charles F. Helms, Jr.
发明人： Michael A. Davis , Jeffrey S. Dugan , Matthew B. Hoyt , Charles F. Helms, Jr.
IPC分类号： B29B13/02 , B29B17/02 , B29C47/06 , C08F6/04 , B01D57/00
CPC分类号： D01D5/34 , B29B13/022 , B29B17/02 , B29C47/0016 , B29C47/0023 , B29C47/065 , B29C47/128 , B29C47/26 , C08F6/04 , B29B2017/0203 , B29K2023/06 , B29K2077/00 , B29K2105/06 , Y02W30/622
摘要： A method of separating two immiscible, melt-viscosity-differing thermoplastic polymer components from a mixed liquid stream thereof forms two discrete and continuous phases having a sheath/core configuration, wherein the sheath substantially contains the polymer component with the higher melt viscosity and the core substantially contains the polymer component with the lower melt viscosity. The mixed liquid stream contains a predominant amount (i.e., greater than 50% by volume) of the higher viscosity polymer component and a minority amount (i.e., less than 50% by volume) of the lower viscosity polymer component. The method involves directing the stream through a shear zone at a shear temperature and a shear rate sufficient to form the two discrete and continuous phases, the first of which substantially contains the lower viscosity polymer component and the second of which substantially contains the higher viscosity polymer component.
摘要翻译：从混合液体流中分离出两种不混溶的，熔融不粘的不同的热塑性聚合物组分的方法形成具有鞘/芯构型的两个离散且连续的相，其中护套基本上含有具有较高熔体粘度的聚合物组分和核基本上含有熔体粘度较低的聚合物组分。混合液体流含有较高粘度聚合物组分的主要量（即大于50体积％）和较低粘度聚合物组分的少量（即少于50体积％）。该方法包括在剪切温度和剪切速率下将流引导通过剪切带，其剪切速率足以形成两个离散和连续的相，其中第一个相基本上包含较低粘度的聚合物组分，其中第二个基本上含有较高粘度的聚合物零件。

9. 发明授权

US5697402A Apparatus for melt mixing synthetic polymers 失效
标题翻译：熔融混合合成聚合物的装置
公开(公告)号：US5697402A
公开(公告)日：1997-12-16
申请号：US623952
申请日：1996-03-29
申请人： John A. Hodan , Matthew B. Hoyt , Otto M. Ilg
发明人： John A. Hodan , Matthew B. Hoyt , Otto M. Ilg
IPC分类号： D01D5/28 , F04F5/00
CPC分类号： D01D5/28 , B29B7/88 , Y10T137/2076 , Y10T137/212 , Y10T137/2147 , Y10T137/2158 , Y10T137/2218
摘要： A system for mixing first and second polymer melt flows and directing a mixed polymer melt flow to one and another downstream locations includes a control valve having an inlet port for receiving the first polymer melt flow, and a pair of outlet ports, and a fluidic valve for forming the mixed flow of the first and second polymer melt flows and directing the mixed flow to one of a plurality of downstream locations. The fluidic valve is provided with a primary supply port for receiving the second polymer melt flow, a pair of secondary supply ports which are fluid-connected with the primary supply port at a mixing intersection, and a plurality of discharge ports extending from the mixing intersection. Each discharge port directs the mixed flow of the first and second polymer melt flows to a respective downstream location. A pair of branch conduits is provided which fluid-connect one of the pair of outlet ports of the control valve to a respective one of the secondary supply ports of the fluidic valve.
摘要翻译：用于混合第一和第二聚合物熔体流动并将混合的聚合物熔体流引导到一个和另一个下游位置的系统包括具有用于接收第一聚合物熔体流的入口端口的控制阀和一对出口以及流体阀用于形成第一和第二聚合物熔体流的混合流，并将混合流引导到多个下游位置之一。流体阀设置有用于接收第二聚合物熔体流的主供应端口，在混合交叉口处与主供应端口流体连接的一对二次供应端口和从混合交叉口延伸的多个排出端口。每个排出口将第一和第二聚合物熔体流的混合流引导到相应的下游位置。提供了一对分支管道，其将控制阀的一对出口端口中的一个流体连接到流体阀的相应的一个二次供应端口。

10. 发明授权

US5656304A Apparatus for melt mixing and spinning synthetic polymers 失效
标题翻译：用于熔融混合和纺丝合成聚合物的装置
公开(公告)号：US5656304A
公开(公告)日：1997-08-12
申请号：US613581
申请日：1996-03-12
申请人： John A. Hodan , Matthew B. Hoyt , Otto M. Ilg
发明人： John A. Hodan , Matthew B. Hoyt , Otto M. Ilg
IPC分类号： D01D5/28 , D01D4/06
CPC分类号： D01D5/28 , B29B7/88 , Y10T137/2076 , Y10T137/212 , Y10T137/2147 , Y10T137/2158 , Y10T137/2218
摘要： An apparatus for melt mixing and spinning synthetic polymers, which has a plurality of spinning nozzle units, a main extruder with a capacity sufficient to feed a polymer melt to the plurality of spinning nozzle units, a main metering pump for receiving the polymer melt through a conduit system from the main extruder and directing the polymer melt through a branched conduit system including a first branch and a second branch to the spinning nozzle unit, a plurality of multiple way fluidic devices, a two way valve for receiving the polymer melt from the main metering pump and for directing the polymer melt through the first branch or through the second branch and through the multiple way fluidic devices to the plurality of spinning nozzle units, thereby directing the way within the multiple way fluidic devices, a plurality of concentrate extruders for directing a plurality of concentrates through the multiple way fluidic devices to the spinning nozzle units, each of said multiple way fluidic devices thereby combining the polymer melt received from the first branch with one of the concentrates to a polymer melt mixture and directing the polymer melt mixture to one of the plurality of spinning nozzles units.
摘要翻译：一种用于熔融混合和纺丝合成聚合物的设备，其具有多个纺丝喷嘴单元，具有足以将聚合物熔体供给到多个纺丝喷嘴单元的能力的主挤出机，用于通过一个聚合物熔体接收聚合物熔体的主计量泵导管系统，并且将聚合物熔体引导通过包括第一分支和第二分支的分支导管系统到纺丝喷嘴单元，多个多通道流体装置，用于从主体接收聚合物熔体的双向阀计量泵并且用于将聚合物熔体引导通过第一分支或通过第二分支并且通过多通道流体装置引导到多个纺丝喷嘴单元，从而在多通道流体装置内引导多个浓缩物挤出机，用于引导通过多路流体装置到纺丝喷嘴单元的多个浓缩物，每个所述多路流动装置从而将从第一分支接收的聚合物熔体与其中一种浓缩物组合成聚合物熔体混合物并将聚合物熔体混合物引导到多个纺丝喷嘴单元之一。

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