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    • 1. 发明授权
    • Integrally molded brush and method for making the same
    • US06422932B1
    • 2002-07-23
    • US09419253
    • 1999-10-15
    • Kent E. LagesonYvonne I. LundBrent D. NiccumCarole A. Tronnes
    • Kent E. LagesonYvonne I. LundBrent D. NiccumCarole A. Tronnes
    • B24D1310
    • B24D18/0009B24D13/10
    • An integrally molded brush. A preferred embodiment of the integrally molded brush includes a) a generally planar hub having an outer periphery, where the hub has a thickness of at least 0.05 inches; and b) a plurality of bristles extending from the outer periphery of the hub, where each of the bristles includes a bristle tip opposite the hub, where the bristle tip has a thickness up to 0.03 inches, and where the molded brush comprises a thermoplastic polymeric material. The present invention also provides a method of molding an integrally molded brush. A preferred embodiment of the method includes the steps of: a) heating a thermoplastic polymer to allow the thermoplastic polymer to be injected into a mold; b) injecting the thermoplastic polymer into a mold, wherein the mold includes a hub section and a plurality of bristle sections in fluid communication with the hub section, where the bristle tip section has a thickness up to 0.03 inches; c) injecting the thermoplastic polymer into the hub section of the mold, while maintaining the thermoplastic polymer at a high enough temperature to prevent solidification of the thermoplastic polymer; d) injecting the thermoplastic polymer into the plurality of bristle sections of the mold so as to substantially fill the plurality of bristle sections with the thermoplastic polymer; e) sufficiently cooling the thermoplastic; and f) thereafter removing the integrally molded brush from the mold.
    • 2. 发明授权
    • Integrally molded brush and method of making the same
    • 整体成型刷子及其制作方法
    • US06730140B2
    • 2004-05-04
    • US10087300
    • 2002-02-04
    • Kent E. LagesonYvonne I. LundBrent D. NiccumCarole A. Tronnes
    • Kent E. LagesonYvonne I. LundBrent D. NiccumCarole A. Tronnes
    • B24D1100
    • B24D18/0009B24D13/10
    • An integrally molded brush. A preferred embodiment of the integrally molded brush includes a) a generally planar hub having an outer periphery, where the hub has a thickness of at least 0.05 inches; and b) a plurality of bristles extending from the outer periphery of the hub, where each of the bristles includes a bristle tip opposite the hub, where the bristle tip has a thickness up to 0.03 inches, and where the molded brush comprises a thermoplastic polymeric material. The present invention also provides a method of molding an integrally molded brush. A preferred embodiment of the method includes the steps of: a) heating a thermoplastic polymer to allow the thermoplastic polymer to be injected into a mold; b) injecting the thermoplastic polymer into a mold, wherein the mold includes a hub section and a plurality of bristle sections in fluid communication with the hub section, where the bristle tip section has a thickness up to 0.03 inches; c) injecting the thermoplastic polymer into the hub section of the mold, while maintaining the thermoplastic polymer at a high enough temperature to prevent solidification of the thermoplastic polymer; d) injecting the thermoplastic polymer into the plurality of bristle sections of the mold so as to substantially fill the plurality of bristle sections with the thermoplastic polymer; e) sufficiently cooling the thermoplastic; and f) thereafter removing the integrally molded brush from the mold.
    • 整体模制的刷子。 整体模制的刷子的优选实施例包括:a)具有外周边的大致平坦的轮毂,其中轮毂具有至少0.05英寸的厚度; 和b)从轮毂的外周延伸的多个刷毛,其中每个刷毛包括与轮毂相对的刷毛尖端,其中刷毛尖端具有高达0.03英寸的厚度,并且其中模制刷包含热塑性聚合物 材料。 本发明还提供了一体成形刷子的成型方法。 该方法的优选实施方案包括以下步骤:a)加热热塑性聚合物以使热塑性聚合物注入模具中; b)将热塑性聚合物注射到模具中,其中模具包括毂部分和与轮毂部分流体连通的多个刷毛部分,其中刷毛尖端部分具有高达0.03英寸的厚度; c)将热塑性聚合物注入到模具的毂部分中,同时将热塑性聚合物保持在足够高的温度以防止热塑性聚合物的固化; d)将热塑性聚合物注射到模具的多个刷毛部分中,以便基本上用热塑性聚合物填充多个刷毛部分; e)充分冷却热塑性塑料; 以及f)之后从模具中取出一体模制的刷子。