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    • 1. 发明授权
    • Pretreatment of coal-derived liquid to improve magnetic separation of
solids
    • 预处理煤源液体以改善固体的磁分离
    • US3976557A
    • 1976-08-24
    • US527943
    • 1974-11-29
    • John ShenMichael C. Chervenak
    • John ShenMichael C. Chervenak
    • B03C1/00B03C1/015C10G1/04C10G32/02C10G67/02C10G1/06C10G34/00
    • C10G1/045B03C1/002B03C1/015C10G32/02C10G67/02
    • The removal of particulate solids containing iron sulfides from hydrogenated coal liquids by magnetic separation is improved by pretreatment of the liquid with a gas mixture containing hydrogen and hydrogen sulfide. The coal-derived liquid is contacted with the gas mixture containing at least about 2 vol. % hydrogen sulfide, with the remainder of the gas mixture comprising principally hydrogen. Residue time for the liquid-gas contact should be at least about two minutes and temperature should be less than about 650.degree.F. The treated liquid is then passed through a magnetic field having strength of at least about 3000 gauss to achieve substantial removal of sulfur-containing solids from the liquid. The magnetic solids are then removed from the separator unit, e.g., by flushing using a light solvent oil, and the remaining liquid fraction carrying less-magnetic solids is passed on to further processing.
    • 通过磁性分离从氢化煤液中除去含硫化铁的颗粒固体,通过用含有氢和硫化氢的气体混合物进行预处理来改进。 煤源液体与含有至少约2体积%的气体混合物接触。 %硫化氢,其余气体混合物主要包含氢气。 液 - 气接触的残留时间应至少约两分钟,温度应小于约650°F。然后将处理过的液体通过强度至少约为3000高斯的磁场,以实质上除去硫 来自液体的固体。 然后将磁性固体从分离器单元中除去,例如通过使用轻质溶剂油冲洗,并将携带较少磁性固体的剩余液体馏分转移至进一步处理。
    • 3. 发明授权
    • Catalyst desulfurization of petroleum residua feedstocks
    • 石油残渣原料的催化剂脱硫
    • US4576710A
    • 1986-03-18
    • US672841
    • 1984-11-09
    • Govanon NongbriMichael C. Chervenak
    • Govanon NongbriMichael C. Chervenak
    • C10G45/16C10G65/04C10G65/12
    • C10G45/16C10G65/04
    • An improved process for catalytic desulfurization of petroleum residua feedstocks to provide at least about 75% desulfurization of the liquid product while achieving low catalyst deactivation and increased catalyst age. In the process which uses an ebullated catalyst bed reactor, the reaction conditions are usually maintained at 790.degree.-860.degree. F. temperature, 1000-1800 psig hydrogen partial pressure, and 0.2-2.0 Vf/hr/Vr space velocity. To control carbon and metals deposition on the catalyst, used catalyst is withdrawn from the reactor, a minor portion of the catalyst is discarded to control metals deposition and maintain catalyst activity, and the remaining catalyst is regenerated to remove carbon by carbon burnoff and returned to the reactor for further use. If desired, the regenerated catalyst can be presulfided before returning it to the reactor. Following phase separation and distillation steps, the desulfurized hydrocarbon liquid products are withdrawn from the process. For feedstocks requiring higher desulfurization, two stages of catalytic reaction are provided in which the used catalyst is withdrawn from each stage reactor and regenerated to remove carbon and then returned to the same stage reactor. Alternatively, fresh catalyst is added to the second stage only, some used catalyst from the second stage reactor is transferred to the first stage reactor, and used catalyst is discarded from the first stage reactor.
    • 一种用于石油残渣原料的催化脱硫的改进方法,以提供液体产物的至少约75%的脱硫,同时实现低催化剂失活和增加的催化剂年龄。 在使用沸腾催化剂床反应器的过程中,反应条件通常保持在790℃-860°F温度,1000-1800psig氢分压和0.2-2.0Vf / hr / Vr空间速度。 为了控制催化剂上的碳和金属沉积,使用的催化剂从反应器中排出,少部分催化剂被丢弃以控制金属沉积并维持催化剂活性,并且剩余的催化剂被再生以通过碳燃烧除去碳并且返回到 反应堆进一步使用。 如果需要,再生催化剂可以在将其返回反应器之前被预硫化。 在相分离和蒸馏步骤之后,从该方法中抽出脱硫烃液体产物。 对于需要更高脱硫性的原料,提供两个阶段的催化反应,其中使用的催化剂从每一级反应器中取出并再生以除去碳,然后返回到同一级反应器。 或者,将新鲜的催化剂仅添加到第二阶段,将来自第二阶段反应器的一些使用的催化剂转移到第一阶段反应器中,并将所使用的催化剂从第一阶段反应器中丢弃。
    • 5. 发明授权
    • Hydrodesulfurization process
    • 加氢脱硫工艺
    • US3964995A
    • 1976-06-22
    • US481797
    • 1974-06-21
    • Ronald H. WolkSeymour B. AlpertMichael C. Chervenak
    • Ronald H. WolkSeymour B. AlpertMichael C. Chervenak
    • C10G45/16C10G65/04C10G23/02
    • C10G45/16C10G2300/107
    • A two-stage hydrodesulfurization process for a 65 to 80 percent desulfurization of a high metal content residuum, such as those obtained from Venezuela, in which the contact solids activity in both stages is maintained at an equilibrium level by constant replacement of the contact solids in both stages. The first stage contains a porous alumina solids contact material activated with at least one promoter oxide selected from Fe.sub.2 O.sub.3, TiO.sub.2 and SiO.sub.2, which has as its primary purpose the removal of vanadium and nickel from the feed material. However, the treatment of the feed in the first stage was found to improve the second stage performance by a factor greater than the amount of metals removed. The second stage contains a highly active desulfurization catalyst of limited porosity.
    • 一种二阶段加氢脱硫方法,用于高金属含量残渣(如委内瑞拉获得的那些)的65%至80%的脱硫,其中两个阶段的接触固体活性通过不断更换接触固体而保持在平衡水平 两个阶段 第一阶段包含用至少一种选自Fe 2 O 3,TiO 2和SiO 2的助催化剂氧化物活化的多孔氧化铝固体接触材料,其主要目的是从进料中除去钒和镍。 然而,发现在第一阶段中进料的处理通过大于除去金属的量来提高第二阶段性能。 第二阶段包含孔隙率有限的高活性脱硫催化剂。
    • 6. 发明授权
    • H-Coal process and plant design
    • H煤工艺和工厂设计
    • US4400263A
    • 1983-08-23
    • US232789
    • 1981-02-09
    • Paul H. KyddMichael C. ChervenakGeorge R. DeVaux
    • Paul H. KyddMichael C. ChervenakGeorge R. DeVaux
    • C10G1/08C10G1/00C10G1/06
    • C10G1/002
    • A process for converting coal and other hydrocarbonaceous materials into useful and more valuable liquid products. The process comprises: feeding coal and/or other hydrocarbonaceous materials with a hydrogen-containing gas into an ebullated catalyst bed reactor; passing the reaction products from the reactor to a hot separator where the vaporous and distillate products are separated from the residuals; introducing the vaporous and distillate products from the separator directly into a hydrotreater where they are further hydrogenated; passing the residuals from the separator successively through flash vessels at reduced pressures where distillates are flashed off and combined with the vaporous and distillate products to be hydrogenated; transferring the unseparated residuals to a solids concentrating and removal means to remove a substantial portion of solids therefrom and recycling the remaining residual oil to the reactor; and passing the hydrogenated vaporous and distillate products to an atmospheric fractionator where the combined products are fractionated into separate valuable liquid products. The hydrogen-containing gas is generated from sources within the process.
    • 将煤和其他含烃材料转化为有用和更有价值的液体产品的方法。 该方法包括:将具有含氢气体的煤和/或其它含烃物质进料到沸腾催化剂床反应器中; 将反应产物从反应器通到热分离器,其中蒸气和馏出物与残留物分离; 将蒸气和馏出物从分离器直接引入加氢处理塔中,在此加氢处理塔进一步氢化; 使来自分离器的残余物在减压下连续地通过闪蒸容器,其中馏出物被闪蒸并与待氢化的蒸气和馏出物产物组合; 将未分离的残余物转移到固体浓缩和去除装置以从其中除去大部分固体,并将剩余的残余油再循环到反应器中; 并将氢化的蒸气和馏出物产物通入大气分馏塔,其中将组合的产物分馏成分离的有价值的液体产物。 含氢气体是由工艺中的源产生的。
    • 7. 发明授权
    • Multi-zone coal conversion process using particulate carrier material
    • 使用颗粒载体材料的多区域煤转化过程
    • US4323446A
    • 1982-04-06
    • US71215
    • 1979-08-30
    • Michael C. ChervenakEdwin S. JohansonMarvin S. Rakow
    • Michael C. ChervenakEdwin S. JohansonMarvin S. Rakow
    • C10G1/02C10J3/54C10G1/00C10J3/00
    • C10J3/54C10G1/02C10J3/482C10J3/721C10J3/74C10J3/84C10J2300/093C10J2300/0956C10J2300/0959C10J2300/0976C10J2300/0993C10J2300/1807Y02E20/18
    • A multiple-zone fluidized bed coal conversion process for producing fuel gas and distillate liquid products. The coal is fed into an upper fluidized bed maintained at 950.degree.-1500.degree. F. for devolatilization. The resulting coke and some tars are deposited on a particulate carrier material, which descends along with the larger particles of unreacted coal through a stripping zone into a lower fluidized bed gasification zone, which is maintained at 1700.degree.-2000.degree. F. by steam and O.sub.2 -containing gas introduced therein to gasify the coke and char. Fine particles of unreacted coal and carrier are passed with gas and distillate vapor through a cyclone gas-solids separation step located in the devolatilization zone, from which the solids are returned to the lower bed for further gasification. Ash produced in the lower bed along with the clean hot particulate carrier is transferred through an up-transport tube to the upper bed. The effluent from the devolatilization/hydrogenation zone passes through an external cyclone separator which removes the particles as a disposal stream. Alternatively, the effluent from the devolatilization zone may be passed through a third or uppermost bed of particulate carrier material for heat recovery and more complete removal of tars from the product gas.
    • 一种用于生产燃料气体和馏出液体产品的多区流化床煤转化方法。 煤被送入保持在950°-15°F的上流化床中用于脱挥发分。 所得焦炭和一些焦油沉积在颗粒载体材料上,颗粒载体材料随着未反应煤的较大颗粒通过汽提区下降到下流化床气化区,其通过蒸汽保持在1700°-2000°F, 在其中引入含氧气体以使焦炭和焦炭气化。 未反应的煤和载体的细颗粒通过气体和馏出物蒸汽通过位于脱挥发区的旋风分离气 - 固体分离步骤,固体返回到下床进一步气化。 在下层床中产生的灰尘与清洁的热颗粒载体一起通过上运管转移到上床。 来自脱挥发氢/加氢区的流出物通过外部旋风分离器,其将颗粒作为处理流除去。 或者,来自脱挥发区的流出物可以通过颗粒载体材料的第三或最上层,用于热回收并且更完全地从产物气体中除去焦油。
    • 9. 发明授权
    • Frangible catalyst pretreatment method for use in hydrocarbon
hydrodemetallization process
    • 用于烃加氢脱金属过程的易碎催化剂预处理方法
    • US4452911A
    • 1984-06-05
    • US521861
    • 1983-08-10
    • Richard M. EcclesAllen S. U. LiShyy-Jong D. LinVirginia A. MalikMichael C. Chervenak
    • Richard M. EcclesAllen S. U. LiShyy-Jong D. LinVirginia A. MalikMichael C. Chervenak
    • B01J37/00C10G45/16C10G49/02B01J21/02B01J23/16B02C19/06B02C25/00
    • B01J37/00C10G2300/107Y10S502/503Y10S502/504Y10S502/514Y10S502/523
    • Activated bauxite particulate material having usual nominal particle size range of 20-50 mesh (U.S. Sieve Series) is treated by fluidization in an upflowing gas so as to attrite the particles and stabilize the particle shape and size, thereby making the catalyst more uniform in shape and resistent to attrition in subsequent ebullated bed reactor operations. The treated activated bauxite catalyst material is then rescreened to provide a narrower differential size range having a particle equivalent diameter ratio range for large to small particles of about 1.4-2.0, and a preferred 20-30 mesh (U.S. Sieve Series) particle size range. The selected pretreated catalyst is then introduced into the ebullated bed reactor of a hydrodemetallization process for hydrocarbon feedstocks containing high metals concentration. Use of such pretreated bauxite catalyst particles results in improved reactor fluidization operations and less catalyst loss by attrition and carryover of fines from the reactor, and achieves improved results of 60-70 W % demetallization and 50-55 V % hydroconversion of the 975.degree. F..sup.30 fraction to lower boiling hydrocarbon products in a single stage operation.
    • 具有通常的标称粒度范围为20-50目(US筛系列)的活性铝土矿颗粒材料通过在向上流动的气体中流化处理,以分散颗粒并稳定颗粒形状和尺寸,从而使催化剂形状更均匀 并在后续沸腾床反应器操作中抵抗磨损。 然后将经处理的活化的铝土矿催化剂材料重新筛选以提供更窄的差异尺寸范围,其具有约1.4-2.0的大小颗粒的颗粒当量直径比范围,优选的20-30目(美国筛系列)粒度范围。 然后将选择的预处理催化剂引入用于含有高金属浓度的烃原料的加氢脱金属过程的沸腾床反应器中。 使用这种预处理的铝土矿催化剂颗粒导致改进的反应器流化操作和较少的催化剂损失,通过磨损和从反应器中携带细粉,并且实现了改善的结果,即60-70%的脱金属和50-55V%的975°F的加氢转化 在一个阶段操作中降低沸点的烃产物。
    • 10. 发明授权
    • Selective operating conditions for high conversion of special petroleum
feedstocks
    • 特殊石油原料高转化率的选择性操作条件
    • US4427535A
    • 1984-01-24
    • US317214
    • 1981-11-02
    • Govanon NongbriSusan M. BrandtMichael C. Chervenak
    • Govanon NongbriSusan M. BrandtMichael C. Chervenak
    • C10G47/30C10G47/00C10G47/26C10G47/10
    • C10G47/00C10G2300/107
    • A process for the catalytic hydroconversion of special petroleum feedstocks, containing 10-28 W % asphaltenes, and having Ramsbottom carbon residue of 12-35 W %, such as Cold Lake and Lloydminster crude and residua materials. In the process, high percentage conversion (65-80 V %) to lower boiling hydrocarbon products can be achieved by maintaining a narrow range of reaction conditions, preferably in an ebullated bed catalytic reactor. Reaction temperature is 780.degree.-835.degree. F., hydrogen partial pressure is 2000-3000 psig, and space velocity is 0.25-5.0 V.sub.f /hr/V.sub.r. Higher conversion of about 80 to 95 volume percent can be obtained with recycle of 975.degree. F..sup.+ vacuum bottoms fraction to the reactor. Useful catalysts have total pore volume of about 0.5-0.9 cc/gm and include cobalt-molybdenum and nickel-molybdenum on alumina support.
    • 特种石油原料催化加氢转化的方法,含10-28 W%沥青质,Ramsbottom碳残渣为12-35 W%,如Cold Lake和Lloydminster原油及残留物。 在此过程中,通过保持较窄范围的反应条件,优选在沸腾床催化反应器中,可以实现较低沸点烃产物的高百分比转化率(65-80%)。 反应温度为780°-835°F,氢分压为2000-3000psig,空速为0.25-5.0Vf / hr / Vr。 通过将975°F +真空底部馏分循环至反应器,可获得约80至95体积%的较高转化率。 有用的催化剂具有约0.5-0.9cc / gm的总孔体积,并且在氧化铝载体上包括钴 - 钼和镍 - 钼。