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    • 1. 发明授权
    • Infiltrating a powder metal skeleton by a similar alloy with depressed melting point exploiting a persistent liquid phase at equilibrium, suitable for fabricating steel parts
    • 通过相似的合金渗透粉末金属骨架,熔点低于平衡时持续的液相,适用于制造钢件
    • US07250134B2
    • 2007-07-31
    • US10723989
    • 2003-11-26
    • Brian D. KernanEmanuel M. SachsSamuel M. AllenAdam M. Lorenz
    • Brian D. KernanEmanuel M. SachsSamuel M. AllenAdam M. Lorenz
    • B22F3/26
    • C22C38/18B33Y80/00C22C33/0242
    • A steel powder metal skeleton is infiltrated with an infiltrant composition similar to the skeleton, with an additional agent that depresses the melting point of the infiltrant relative to the skeleton. Infiltration is driven primarily by capillary pressure. The powder and infiltrant compositions differ primarily only in a higher concentration of a melting point depressant agent “MPD” in the infiltrant. Carbon (C) and silicon (Si) and several other elements can be elements in an MPD, either alone or in combination. Certain steel target compositions are such that a complementary infiltrant, and skeleton can be chosen such that a skeleton will remain solid at an infiltration temperature at which the infiltrant can be melted and fully infiltrated, and further where there is a persistent two phase field, with a liquid phase that is large enough (greater than 7% vol, and typically between 20 and 40 vol %) so that flow can be maintained without choke off from diffusional solidification. The solid and the liquid phases remaining after any diffusional solidification have different compositions, with a bulk composition of the target. Typically the difference is slight, and the full part is substantially homogeneous. Heat treating, such as austenitizing, quenching, or slow cooling and tempering, can improve homogeneity and mechanical properties. The MPD can have a relatively high diffusivity and solubility in the skeleton. Methods of designing systems of target, skeleton and infiltrant compositions and infiltration temperature are disclosed.
    • 钢粉末金属骨架用类似于骨架的渗透剂组合物渗透,另外一种可以降低渗透剂相对于骨架的熔点的试剂。 渗透主要由毛细管压力驱动。 粉末和渗透剂组合物主要仅在浸润剂中较高浓度的熔点降低剂“MPD”。 碳(C)和硅(Si)等几种元素可以单独或组合使用在MPD中的元素。 某些钢靶组合物使得可以选择互补的浸润剂和骨架,使得骨架将在浸润剂可以熔化和完全渗透的浸润温度下保持固体,并且进一步存在持续的两相场,其中 足够大的液相(大于7体积%,通常在20和40体积%之间),从而可以保持流动而不会阻碍扩散凝固。 在任何扩散固化后残留的固体和液相具有不同的组成,具有靶的体积组成。 通常,差异很小,整个部分基本上是均匀的。 诸如奥氏体化,淬火或缓慢冷却和回火的热处理可以改善均匀性和机械性能。 MPD可以在骨架中具有相对较高的扩散性和溶解性。 公开了设计目标,骨架和浸润剂组合物系统的方法和浸润温度。