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    • 1. 发明授权
    • Electro-erosion machine tools and head assemblies therefor
    • 电蚀机床及其头部组件
    • US4205212A
    • 1980-05-27
    • US791055
    • 1977-04-26
    • Werner UllmannErnst BuhlerBeat KilcherHerbert RuhArno Sieg
    • Werner UllmannErnst BuhlerBeat KilcherHerbert RuhArno Sieg
    • B23H7/04B23H7/10B23H11/00B23K1/12
    • B23H7/10
    • A head assembly for an electro-erosion machine tool comprises, in a housing, a guide for guiding the moving filamentary or strip-form tool electrode and first contact means for supplying erosion energy to the electrode. The scavenging medium is fed into the housing so as to cool the contact means and guide, and leaves it by way of a nozzle through which also the electrode leaves the housing on its way to another head assembly arranged on the opposite side of the location where machining is performed, the scaverging medium being thereby fed to the machining location as an envelope coaxial to the electrode. Second contact means for contacting the workpiece to be machined are fixed to the nozzle and the connections to each contact means are arranged for low inductive energy loss.
    • 一种用于电蚀机床的头部组件,在外壳中包括用于引导移动的丝状或带状工具电极的引导件和用于向电极提供侵蚀能量的第一接触装置。 清扫介质被供给到壳体中,以便冷却接触装置并引导,并且通过喷嘴离开它,电极也通过该喷嘴离开壳体,该喷嘴通向另一个头部组件,该头部组件布置在位于相对侧 进行机械加工,由此将加热介质作为与电极同轴的外壳供给到加工位置。 用于接触待加工的工件的第二接触装置被固定到喷嘴,并且每个接触装置的连接被布置成低的感应能量损失。
    • 2. 发明授权
    • Electro-erosion machine tool with compensation for operating forces, and
method of operation
    • 电腐蚀机床具有操作力补偿和操作方法
    • US4104502A
    • 1978-08-01
    • US708299
    • 1976-07-26
    • Werner UllmannRudolf Panschow
    • Werner UllmannRudolf Panschow
    • B23H7/04B26F3/00B23K9/16
    • B26F3/00B23H7/04
    • In a spark erosion machine in which the tool electrode comprises a tensioned flexible wire or tape, machining induced force due, for example, to the magnetic and electric fields induced by the sparks, act on the tool electrode and may cause it to vibrate. To reduce the tendency for such vibration, a compensating signal is passed through the tool electrode or applied between the tool electrode and workpiece so as to produce a magnetic or electric field which compensates for the machining induced forces. The compensating signal is preferably adjustable in magnitude and/or frequency (the latter assuming it is an alternating signal) and the output of the generator which produces it is decoupled from the output of the spark pulse generator. The spark pulse generator and the compensating signal generator may be interdependently synchronized by a synchronizing signal lead connected between them.
    • 在其中工具电极包括张紧的柔性线或带的火花腐蚀机中,由例如由火花引起的磁场和电场引起的加工感应力作用在工具电极上,并且可能导致其振动。 为了减少这种振动的倾向,补偿信号通过工具电极或施加在工具电极和工件之间,以产生补偿加工感应力的磁场或电场。 补偿信号优选地在幅度和/或频率上可调(后者假设它是交变信号),并且产生该补偿信号的发生器的输出与火花脉冲发生器的输出去耦合。 火花脉冲发生器和补偿信号发生器可以由它们之间连接的同步信号引线相互依赖地同步。
    • 3. 发明授权
    • Apparatus for supplying electrical energy to a load
    • 用于向负载提供电能的装置
    • US4096394A
    • 1978-06-20
    • US650970
    • 1976-01-21
    • Werner UllmannRenato Derighetti
    • Werner UllmannRenato Derighetti
    • H02J9/06H02J3/32H02J3/34
    • H02J9/061Y10T307/516Y10T307/527Y10T307/615Y10T307/62Y10T307/625
    • A main and an auxiliary energy supply device supply energy to a load normally and during disturbances of the main supply respectively while, for bridging brief disturbances in the load supply, for example naturally brief disturbances or during the short time when a disturbance has begun and the auxiliary supply has not yet come into operation, there is provided an energy store which can receive and store energy from the main supply and make this stored energy quickly available to the load. A control logic system controls the main and auxiliary supply devices and the storage means to ensure substantially constant energy supply to the load. The disturbances in question may comprise voltage rises or reductions and/or waveform distortions for example.
    • 主要和辅助能量供应装置分别向主负载的正常和干扰期间向负载供应能量,同时为了桥接负载电源中的短暂干扰,例如自然短暂的干扰或在干扰开始的短时间内 辅助电源尚未投入运行,提供了能够从主电源接收和储存能量的能量储存器,并使该储存能量迅速地供给负载。 控制逻辑系统控制主和辅助供应装置和存储装置,以确保对负载的能量供应基本恒定。 所讨论的干扰可能包括例如电压上升或降低和/或波形失真。
    • 4. 发明授权
    • Automatic set-up electroerosion machining method and apparatus
    • 自动设置电腐蚀加工方法及装置
    • US3987270A
    • 1976-10-19
    • US507435
    • 1974-09-19
    • Werner UllmannBernd SchumacherArno SiegSilvano MatteiHans-Ueli FennerGottlieb WettsteinHerbert Ruh
    • Werner UllmannBernd SchumacherArno SiegSilvano MatteiHans-Ueli FennerGottlieb WettsteinHerbert Ruh
    • B23H7/10B23P1/08
    • B23H7/102B23H2500/20
    • Electroerosion machining (EDM or ECM) is carried out with a minimum of manual intervention. Under control of recorded data an electronic control system utilizing control logic directs the set-up operations as well as the actual machining process. The operations automatically (i.e., without the necessity of manual intervention) include loading and removal of workpieces and electrode material, trueing up of the workpiece (which may be by providing a transformation of the data rather than by adjusting the position of the workpiece), making starting bores, threading the electrode through a starting bore, applying a low melting alloy or other conducting adhesive to cement a core in the process of being cut out by machining, cutting the electrode after completing a starting bore and joining electrode ends after rethreading in a new starting bore. In threading the electrode it may be pushed simply or with the support of a surrounding jet of pressure medium, or it may be pulled by a grapple member.
    • 电动加工(EDM或ECM)以最少的手动干预进行。 在记录数据的控制下,利用控制逻辑的电子控制系统指导设置操作以及实际加工过程。 自动进行操作(即不需要手动干预)包括加工和除去工件和电极材料,使工件成型(可能是通过提供数据的转换而不是调整工件的位置), 制作起始孔,通过起动孔穿过电极,在通过机械加工切割的过程中施加低熔点合金或其它导电粘合剂来水泥核,在完成启动孔之后切割电极并在重新布线之后连接电极端 一个新的起点。 在电极穿线时,可以简单地或通过周围的压力介质的支撑件被推动,或者可以由抓斗构件拉动。
    • 5. 发明授权
    • Apparatus for regulating an electric discharge machining gap
    • 用于调节放电加工间隙的装置
    • US3973104A
    • 1976-08-03
    • US492858
    • 1974-07-29
    • Werner UllmannBernardo FerroniBernd Schumacher
    • Werner UllmannBernardo FerroniBernd Schumacher
    • B23H7/18B23P1/08
    • B23H7/18
    • The peak voltage of each discharge pulse is measured and, if the voltage of the pulse exceeds a high threshold value, there is also measured the time between the passing of that value and the moment the pulse voltage thereafter drops below a second lower threshold value. The two measurements are expressed in pulses that are combined, preferably by addition, to provide a regulating value, whose deviation ("error") from a standard value is predicted for a coming period, taking account of recent electrode position change as well as regulating value trend. The sign of the predicted error determines in which direction the electrode drive motor will be energized, but if the predicted error is less than a threshold value no motor energization occurs until the next error prediction. The sense in which the regulation operates is so defined that at a time when the electrodes are not already in relative movement an increase in the regulating value, at least if it persists, causes the electrodes to be moved closer together.
    • 测量每个放电脉冲的峰值电压,并且如果脉冲的电压超过高阈值,则还测量该值的通过与此后脉冲电压下降到低于第二较低阈值的时刻之间的时间。 这两个测量值以组合脉冲的形式表示,优选通过加法来组合,以提供一个调节值,该调节值考虑到最近的电极位置变化以及调节 价值趋势。 预测误差的符号决定了电极驱动电动机将在哪个方向被激励,但是如果预测误差小于阈值,则直到下一个误差预测才会发生电机通电。 调节操作的感觉如此定义,使得在电极尚未相对运动的时候,调节值的增加至少如果持续,则使电极移动得更靠近在一起。
    • 7. 发明授权
    • Pulse generator for metal machining by electric discharges
    • 用于通过放电进行金属加工的脉冲发生器
    • US4237370A
    • 1980-12-02
    • US911988
    • 1978-06-02
    • Werner Ullmann
    • Werner Ullmann
    • B23H1/02B23P1/08
    • B23H1/022B23H2300/20
    • A pulse generator for metal machining by electric discharges, comprising a primary current circuit for producing and transmitting pulse forms to a pair of electrodes. A voltage and/or current source is arranged in the low-ohm and low-loss primary current circuit, the voltage of which has a value which is only that much greater than the operating voltage of the pulses flowing through the spark gap as is needed to positively overcome the voltage losses occurring in the primary current circuit. A signal generator produces a signal corresponding to the desired current pulse shape or form. A comparator, which has a switch arranged in the primary current circuit for regulating the current flow in such primary current circuit, controls the current flowing through the primary current circuit, as a function of the desired pulse form produced by the signal generator and a magnitude of the current flowing in the primary current circuit which is tapped-off by a measuring feeler. A magnetic energy storage arranged in the primary current circuit and having a switch in parallel to the work gap produces a voltage having a value greater than the voltage of the current and/or voltage source, and the primary current circuit is designed such that there is only present stray capacitance.
    • 一种用于通过放电进行金属加工的脉冲发生器,包括用于产生脉冲形式并将脉冲形式传送到一对电极的初级电流电路。 电压和/或电流源设置在低欧姆和低损耗初级电流电路中,电压和/或电流源的电压值只有如所需要的那样大于流过火花隙的脉冲的工作电压 以确保克服在初级电流电路中发生的电压损耗。 信号发生器产生对应于期望的电流脉冲形状或形式的信号。 比较器具有布置在初级电流电路中用于调节这种初级电流电路中的电流的开关,控制流过初级电流电路的电流,作为由信号发生器产生的期望脉冲形式的函数, 流过初级电流电路的电流被测量探头分接。 布置在初级电流电路中并且具有与工作间隙并联的开关的磁能存储器产生具有大于电流和/或电压源的电压的值的电压,并且初级电流电路被设计为使得存在 只存在杂散电容。
    • 10. 发明授权
    • Method and apparatus for controlling an electroerosion machining
operation
    • 用于控制电腐蚀加工操作的方法和装置
    • US3975607A
    • 1976-08-17
    • US527889
    • 1974-11-27
    • Werner UllmannBernardo FerroniRenato DerighettiBernd SchumacherSilvano MatteiCostantino Tadini
    • Werner UllmannBernardo FerroniRenato DerighettiBernd SchumacherSilvano MatteiCostantino Tadini
    • B23H1/02B23H7/20B23P1/08
    • B23H7/20
    • Two condition index variables are used for controlling operation in such a manner that one of the variables is kept as close as possible to a minimum value, while the other is held within an assigned range. Both condition index variables depend on the rate of flow of the flushing liquid through the working gap, on the interval between discharges in the gap or on the duty cycle or repetition frequency and amplitude of the discharge pulses. The condition index variable held to a minimum may be the integral of the square of the error signal from the regulating circuit of the electrode advancing drive, the integral of the square of the acceleration of electrode movement or the quotient obtained by dividing the square of the error signal by the square of the gap current. The regulating value to be held within an assigned range is a calculated breakdown potential defined by the relation of the variation of the error signal to the variation of the electrode spacing. The condition index variables are used to control the interval between discharges, the electrode spacing, the flow of flushing liquid, or other variables of the operation. Control of the flow of flushing liquid may be done directly where the liquid is supplied to the gap through holes in the workpiece or indirectly by intermittently backing off the electrodes to a controlled extent.
    • 两个条件索引变量用于控制操作,使得变量之一保持尽可能靠近最小值,而另一个保持在指定范围内。 两个条件指标变量取决于冲洗液体通过工作间隙的流量,间隙中的排放间隔或占空比之间的间隔或排放脉冲的重复频率和振幅。 条件索引变量保持最小可以是来自电极前进驱动的调节电路的误差信号的平方的积分,电极移动的加速度的平方的积分或通过将电极移动的平方除以 误差信号由平方的间隙电流。 保持在指定范围内的调节值是由误差信号的变化与电极间隔的变化的关系定义的计算的击穿电位。 条件指数变量用于控制放电间隔,电极间距,冲洗液流量或其他操作变量。 冲洗液的流动的控制可以直接进行,其中液体通过工件中的孔被供应到间隙,或间接地通过间断地将电极退回到受控的程度。