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    • 2. 发明授权
    • Diesel engine glow plug having SiALON heater
    • 带SiALON加热器的柴油发动机电热塞
    • US4914274A
    • 1990-04-03
    • US382087
    • 1989-07-19
    • Koji HatanakaTakashi AotaKenji MarutaHirohisa SuwabeSeiji Okazaki
    • Koji HatanakaTakashi AotaKenji MarutaHirohisa SuwabeSeiji Okazaki
    • F02B3/06F23Q7/00
    • F23Q7/001F02B3/06
    • A glow plug for a diesel engine includes a hollow holder, and a ceramic heater made of SiAlON extending through a distal end portion of the hollow holder and held by it. The ceramic heater is provided with a U-shaped heating element and a pair of lead portions extending backward from both ends of the U-shaped heating element and parallel to each other. The heating element and the pair of lead portions are integrally made of a resistive ceramic material. One of the lead portions is coupled to one end of an electrically conducting flexible wire, the other end of the wire being coupled to an external connecting terminal. A ration .epsilon.(.dbd.SH/SL) of cross-sectional areas SH of the U-shaped heating element to cross-section areas SL of the lead portions falls within the range of 0.15.ltoreq..epsilon..gtoreq.0.6.
    • 用于柴油发动机的电热塞包括中空保持器和由SiAlON制成的陶瓷加热器,其延伸穿过中空保持器的远端部分并由其保持。 陶瓷加热器设置有U形加热元件和从U形加热元件的两端向后延伸并且彼此平行的一对引线部分。 加热元件和一对引线部分由电阻陶瓷材料整体制成。 引线部分中的一个耦合到导电柔性线的一端,线的另一端耦合到外部连接端子。 U形加热元件与引线部分的横截面积SL的横截面面积SH的比ε(= SH / SL)落在0.15 = / = 0.6的范围内。
    • 3. 发明授权
    • Glow plug with dual, dissimilar resistive heating elements in ceramic
heater
    • 辉光插头在陶瓷加热器中具有双重不同的电阻加热元件
    • US5362944A
    • 1994-11-08
    • US42833
    • 1993-04-05
    • Koji HatanakaTakashi Aota
    • Koji HatanakaTakashi Aota
    • F02B3/06F23Q7/00H05B3/18
    • H05B3/18F23Q7/001F02B3/06
    • In a glow plug, a resistance element buried in an elongated, rod-like insulating ceramic member includes first and second resistive heating elements. The first heating element is arranged at the front end portion of a ceramic heater and made of a positive temperature coefficient resistive ceramic material, containing silicon nitride, such as SiAlON. The second heating element is arranged behind of and connected in series with the first heating element and made of a metal material (e.g., tungsten) having a positive temperature coefficient of resistance larger than that of the first heating element. Both heating elements are arranged in the portion of the ceramic member projecting outwardly from the holder and metal pipe fitted about the control portions of the ceramic member. The glow plug further comprises a metal holder holding the rod-like member in a way that a front portion of the rod-like member protrudes from the metal holder. The metal holder is substantially tubular and includes a metal pipe fitted on and fixed at a central portion in a longitudinal direction of the rod-like member, and is connected to the second heating element.
    • 在电热塞中,埋在细长的棒状绝缘陶瓷构件中的电阻元件包括第一和第二电阻加热元件。 第一加热元件布置在陶瓷加热器的前端部分,由含有氮化硅的Si-AlON的正温度系数电阻陶瓷材料制成。 第二加热元件布置在第一加热元件的后面并且与第一加热元件串联连接并且由具有大于第一加热元件的正的温度系数电阻的金属材料(例如,钨)制成。 两个加热元件布置在陶瓷构件的从保持件向外突出的部分中,并且金属管安装在陶瓷构件的控制部分周围。 电热塞还包括金属保持器,其以杆状构件的前部从金属保持器突出的方式保持杆状构件。 金属保持器基本上是管状的,并且包括安装在杆状构件的纵向方向上并固定在中心部分处并且连接到第二加热元件的金属管。
    • 5. 发明授权
    • Ceramic heater type glow plug
    • 陶瓷加热器型电热塞
    • US5059768A
    • 1991-10-22
    • US579805
    • 1990-09-10
    • Koji HatanakaTakashi Aota
    • Koji HatanakaTakashi Aota
    • F23Q7/00
    • F23Q7/001
    • A ceramic heater type glow plug includes a U-shaped ceramic heater consisting of a resistive ceramic material, a hollow metal holder, an external connecting terminal, a power control resistor, and a connecting unit. The hollow metal holder has a distal end portion for supporting the ceramic heater via insulating members. The external connecting terminal is insulatingly supported at a rear end of the metal holder. The power control resistor is arranged between one of terminal caps at a rear end side of the ceramic heater housed in the metal holder and the external connecting terminal and performs power supply control with respect to the ceramic heater. The connecting unit connects another one of the terminal caps at the rear end side of the ceramic heater to the metal holder. The power control resistor consists of a metal material having a larger positive resistance temperature coefficient than that of the resistive ceramic material constituting the ceramic heater. The connecting unit includes a hollow metal sleeve for insulatingly housing the power control resistor. The rear end of the metal sleeve is caulked to the rear end of the metal holder while the external connecting terminal is fitted in the metal sleeve via an insulating member.
    • 陶瓷加热器型电热塞包括由电阻陶瓷材料,中空金属保持器,外部连接端子,功率控制电阻器和连接单元组成的U形陶瓷加热器。 中空金属保持器具有用于经由绝缘构件来支撑陶瓷加热器的前端部。 外部连接端子绝缘地支撑在金属保持器的后端。 功率控制电阻器布置在容纳在金属保持器中的陶瓷加热器的后端侧的端子帽中的一个端子和外部连接端子之间,并且相对于陶瓷加热器执行电源控制。 连接单元将陶瓷加热器的后端侧的另一个端子帽连接到金属保持器。 功率控制电阻器由具有比构成陶瓷加热器的电阻陶瓷材料的正电阻温度系数大的金属材料组成。 连接单元包括用于绝缘地容纳功率控制电阻器的中空金属套筒。 金属套筒的后端被铆接到金属保持器的后端,而外部连接端子通过绝缘构件装配在金属套筒中。
    • 6. 发明授权
    • Metallic sheath heater with improved electrical connection between coil
and sheath and method of manufacture thereof
    • 具有改善线圈和护套之间的电连接的金属护套加热器及其制造方法
    • US5118921A
    • 1992-06-02
    • US678492
    • 1991-04-01
    • Takashi Aota
    • Takashi Aota
    • H05B3/48F23Q7/00
    • F23Q7/001F23Q2007/004Y10T29/49083Y10T29/49087
    • A sheath heater includes a metal sheath, a coil-like heater, and a heat-resistant insulating powder. The starting form of the metal sheath has a small-diameter cylindrical portion at its distal end and is formed to have a substantially tubular shape as a whole. The heater is fabricated by inserting the coil-like heater in the sheath. The heat-resistant insulating powder is charged in the sheath and holds the coil-like heater in the sheath so that the coil-like heater is electrically insulated from the sheath. The distal end portion of the sheath is melted and so that the confronting end of the coil-like heater is buried so as not to be exposed on the outer wall of a closing portion at the distal end of the sheath. The melting of the sheath end can be done by using plasma, electron-beam or laser welding techniques.
    • 护套加热器包括金属护套,线圈状加热器和耐热绝缘粉末。 金属护套的起始形式在其远端具有小直径的圆柱形部分,并且整体形成为具有大致管状形状。 通过将线圈状加热器插入护套中来制造加热器。 将耐热绝缘粉末装入护套中并将线圈状加热器保持在护套中,使得线圈状加热器与护套电绝缘。 护套的远端部分被熔化,使得线圈状加热器的相对端被埋入,以便不露出在护套的远端处的封闭部分的外壁上。 护套端部的熔化可以通过使用等离子体,电子束或激光焊接技术来完成。
    • 7. 发明授权
    • Glow plug for diesel engine with ptc control element disposed in
small-diameter sheath section and connected to the distal end thereof
    • 用于具有设置在小直径护套部分中并连接到其远端的具有ptc控制元件的柴油发动机的辉光塞
    • US06037568A
    • 2000-03-14
    • US781806
    • 1997-01-10
    • Koji HatanakaTakashi Aota
    • Koji HatanakaTakashi Aota
    • F23Q7/00H05B3/44H05B3/48F23Q7/22
    • H05B3/48F23Q7/001H05B3/44H05B2203/027
    • A glow plug for a diesel engine includes a heat generating coil, a control coil, a sheath, an electrode rod, and a housing. The heat generating coil serves as a heater element. The control coil is connected in series with the heat generating coil and serves as a controller for controlling power supply to the heat generating coil. The control coil has a positive temperature coefficient of resistance larger than that of the heat generating coil. The sheath accommodates the heat generating coil and the control coil to be embedded in a heat-resistant insulating powder. The sheath has an elongated small-diameter portion on a distal end side thereof and a large-diameter portion on a rear end side thereof. The heat generating coil is connected to an inner wall of a distal end of the small-diameter portion of the sheath. The electrode rod has a distal end portion to which one end of the control coil is connected. The housing supports a rear end portion of the sheath on the distal end side thereof, and the electrode rod. The heat generating coil is disposed in a distal end portion of the small-diameter portion of the sheath, and the control coil is disposed to extend from the small-diameter portion to the large-diameter portion of the sheath.
    • 用于柴油发动机的电热塞包括发热线圈,控制线圈,护套,电极杆和壳体。 发热线圈用作加热元件。 控制线圈与发热线圈串联连接,作为用于控制向发热线圈供电的控制器。 控制线圈的正温度系数比发热线圈大。 鞘容纳发热线圈和控制线圈以嵌入耐热绝缘粉末中。 护套在其远端侧具有细长的小直径部分和在其后端侧的大直径部分。 发热线圈连接到护套的小直径部分的远端的内壁。 电极棒具有连接控制线圈的一端的前端部。 壳体在其远端侧支撑护套的后端部分和电极杆。 发热线圈设置在护套的小直径部分的远端部分中,并且控制线圈设置成从护套的小直径部分延伸到大直径部分。
    • 8. 发明授权
    • Temperature controlled glow plug having controlled saturation and
afterglow characteristics
    • 具有受控饱和度和余辉特性的温控电热塞
    • US5206483A
    • 1993-04-27
    • US878057
    • 1992-05-04
    • Takashi Aota
    • Takashi Aota
    • F23Q7/00
    • F23Q7/001
    • A sheath heater is formed by connecting first and second helical resistive elements having different positive resistance temperature coefficients in series, and incorporating the first and second resistive elements in a sheath such that the two resistive elements are embedded in a heat resistance electric insulating powder. The sheath diameter of a sheath portion in which the first resistive element is embedded is set to be smaller than that of a sheath portion in which the second resistive element is embedded. In addition, the first and second resistive elements are connected to each other, through connecting ends extending to be located within the outer diameter of the first resistive element, within a gap larger than the sheath diameter of the sheath portion in which the first resistive element is embedded.
    • 通过将具有不同正电阻温度系数的第一和第二螺旋电阻元件串联连接并将第一和第二电阻元件合并在护套中使得两个电阻元件嵌入耐热电绝缘粉末中来形成护套加热器。 其中嵌入有第一电阻元件的护套部分的护套直径设定为小于嵌入第二电阻元件的护套部分的护套直径。 此外,第一和第二电阻元件通过连接端部彼此连接,连接端部延伸到位于第一电阻元件的外径内的间隙内,该间隙大于护套部分的护套直径,其中第一电阻元件 被嵌入。