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    • 1. 发明授权
    • Non-ferrous metal casting mold table system
    • 有色金属铸模台系统
    • US5647427A
    • 1997-07-15
    • US515699
    • 1995-08-15
    • Richard J. CollinsLoren Keith Bodeau
    • Richard J. CollinsLoren Keith Bodeau
    • B22D11/04B22D11/00B22D11/124
    • B22D11/04
    • Disclosed is a system for providing a modular mold table for use in conjunction with a vertical non-ferrous metal casting apparatus. A plurality of longitudinal headers with a coolant passageway and transverse headers with a coolant passageway provide the mold table. A centralized water screen is provided to screen undesired inclusions in the coolant. Pre-cast modules which contain the mold cavities and other interconnections for coolant, oil and gas are operatively connected to the longitudinal headers and can be added or removed in building block fashion. Also disclosed is an oil delivery system and a gas delivery system wherein longitudinally oriented oil and gas passageways are included within the longitudinal headers.
    • 公开了一种用于提供与垂直有色金属铸造设备结合使用的模块化模具台的系统。 具有冷却剂通道和具有冷却剂通道的横向集管的多个纵向集管提供模具台。 提供集中的水筛以筛选冷却剂中的不期望的夹杂物。 包含模具腔的预制模块和用于冷却剂,油和气体的其它互连可操作地连接到纵向集管,并且可以以构造块的方式添加或移除。 还公开了一种输油系统和气体输送系统,其中在纵向集管内包括纵向取向的油气通道。
    • 3. 发明授权
    • Casting apparatus
    • 铸造设备
    • US06848497B2
    • 2005-02-01
    • US10414119
    • 2003-04-15
    • Alan R. SaleSylvain P. TremblayRichard J. Collins
    • Alan R. SaleSylvain P. TremblayRichard J. Collins
    • B22D11/04B22D11/103B22D11/10
    • B22D11/0401B22D11/103
    • A metal distribution system for the simultaneous production of a plurality of logs or round billets from molten metal comprising: 1) a trough for the introduction of molten metal; 2) a plurality of side streams extending from the trough and each of the side streams including a plurality of opposing apertures each of the apertures including a thimble for the shaping of molten metal passing through the trough and the side streams and into the thimbles. A uniform flow of molten metal into the side streams and the individual apertures is provided by the controlled negative angular orientation of the most upstream opposing pair of apertures thereby providing relative uniformity of the temperature of molten metal reaching each of the plurality of apertures. A unique unitized thimble configuration and trough damming arrangement are also described.
    • 一种用于从熔融金属同时生产多个原木或圆形坯料的金属分配系统,包括:1)用于引入熔融金属的槽; 2)从槽延伸的多个侧流,并且每个侧流包括多个相对的孔,每个孔包括用于使通过槽和侧流进入套管的熔融金属成形的套管。 通过最上游相对的一对孔的受控的负角度取向提供均匀的熔融金属流入侧流和各个孔,从而提供到达多个孔中的每一个的熔融金属的温度的相对均匀性。 还描述了独特的单元化套管配置和槽槽布置。
    • 4. 发明授权
    • Annular metal casting unit
    • 环形金属铸件
    • US5323841A
    • 1994-06-28
    • US970686
    • 1992-11-04
    • Frank E. WagstaffRobert B. WagstaffDavid A. FortRichard J. Collins
    • Frank E. WagstaffRobert B. WagstaffDavid A. FortRichard J. Collins
    • B22D11/00B22D11/04B22D11/041B22D11/043B22D11/049B22D11/124
    • B22D11/049
    • As a reversal of previous practice, the annular body of the mold in the unit has an annular case at the bottom thereof, rather than at the top thereof. The case is relatively thick axially of the mold, so as to form the greater portion of the axial length of the mold body at the outer periphery thereof; and at the top thereof, the case has an annular plate thereon, which forms a pair of flanges that overhang the case and enable the metal casting unit to be lowered into an aperture of a casting table from above, and supported on top of the table at the flanges. Meanwhile, the case defines the lower end opening of the mold cavity, and the outlet for liquid coolant that is discharged onto the molten metal body as it emerges from the unit. Commonly, the case is monolithic, and also has an annular sump at the top thereof which is covered by the plate to form a chamber for the coolant in the sump. A graphite casting ring may be circumposed about the inner periphery of the case, to form a liner for the upper end portion of the cavity; and a refractory top ring may be circumposed about the upper end opening of the cavity, to form a hot top for the ring.
    • 作为先前实践的逆转,单元中的模具的环形体在其底部具有环形壳体,而不是在其顶部。 壳体在模具的轴向上相对较厚,从而在其外周形成模具主体的轴向长度的较大部分; 并且在其顶部,壳体上具有环形板,其形成一对凸缘,该凸缘伸出壳体并使得金属铸造单元能够从上方降下到铸造台的孔中,并且支撑在工作台的顶部 在法兰上。 同时,壳体限定了模腔的下端开口以及当从该单元出来时被排出到熔融金属体上的液体冷却剂的出口。 通常情况下是整体的,并且在其顶部还具有环形贮槽,其被板覆盖以形成用于贮槽中的冷却剂的室。 石墨铸造环可以围绕壳体的内周围绕,以形成用于腔的上端部分的衬垫; 并且耐火顶环可以围绕空腔的上端开口围绕,以形成环的热顶。
    • 5. 发明授权
    • Metal casting unit
    • 金属铸造单元
    • US5318098A
    • 1994-06-07
    • US950148
    • 1992-09-24
    • Robert B. WagstaffDavid A. FortFrank E. WagstaffRichard J. Collins
    • Robert B. WagstaffDavid A. FortFrank E. WagstaffRichard J. Collins
    • B22D11/00B22D11/04B22D11/041B22D11/043B22D11/049B22D11/057B22D11/16B22D11/124
    • B22D11/049
    • A casting unit 6 consists of a monolithic body which is annular in shape and has an annular flange 72 outturned about the axis and monolithically outstanding on the body at the outer periphery, a set of lugs 110 angularly spaced about the axis on the lower end portion of the body and monolithically outstanding in the aperture, and a circumferential groove 114 about the outer periphery of the body in the upper end portion, with mullions 20 monolithically upstanding therein, adjacent the outer periphery of the groove, to form ports 112.The groove is interconnected with the cavity 108 in the lower end portion of the body at the aperture; and passages, 126, 140, a graphite ring 16, and whatever else is required, are added to complete the unit 6 before it is supported in an aperture in a metal casting table 2, having liquid coolant discharge means 14 circumposed thereabout and a stool to support molten metal after being mated with the lugs. Where the liquid coolant discharge means take the form of a liquid coolant box, the housing 22, 24 of which defines the table, and the casting unit is upwardly inserted in the box, at an aperture 26 in the bottom, and abutted with the top of the chamber 14, a device 17 is provided for sensing leakage between the casting unit and the top of the chamber. The leakage is discharged in a passage 140 passing through one of the mullions to the bottom of the casting unit.
    • 铸造单元6由整体形式构成,其整体形状为环形,并且具有围绕轴线转出的环形凸缘72,并且在外周处在主体上具有一体突出的一组突出部分110,该凸缘110围绕下端部分的轴线成角度地间隔开 并且在上端部中围绕主体的外周部形成有圆周槽114,其中竖框直立在其中,与槽的外周相邻,以形成端口112。凹槽 与孔的下端部中的空腔108相互连接; 并且在其被支撑在金属铸造台2的孔中之前,加入通道126,140,石墨环16和所需的任何其它物质来完成单元6,其中液体冷却剂排出装置14围绕其周边和粪便 以在与凸耳配合之后支撑熔融金属。 在液体冷却剂排放装置采取液体冷却剂箱的形式的情况下,其壳体22,24限定了工作台,并且铸造单元向上插入箱体中,在底部的孔26处,并与顶部 设置有用于感测铸造单元和腔室顶部之间的泄漏的装置17。 泄漏在通过竖框中的一个的通道140中排出到铸造单元的底部。
    • 7. 发明授权
    • Direct chill metal casting apparatus and technique
    • 直接冷却金属铸造设备和技术
    • US4598763A
    • 1986-07-08
    • US708387
    • 1985-03-08
    • Frank E. WagstaffWilliam G. WagstaffRichard J. Collins
    • Frank E. WagstaffWilliam G. WagstaffRichard J. Collins
    • B22D11/04B22D11/049B22D11/07B22D11/08B22D11/124
    • B22D11/0401B22D11/049B22D11/07B22D11/08
    • One end opening of an open ended mold cavity has a diameter smaller than the peripheral wall of the cavity and a molten metal mass is introduced to the cavity by continuously filling the one end opening with the mass so that the molten metal splays about the inner peripheral edge of the opening to assume a cross-section between the ends of the cavity having a divergent/convergent outline, the intermediate continuum of which between the planes of maximum divergence and minimum convergence thereof, has a peripheral outline corresponding generally to the outline of the cavity at the peripheral wall thereof. A graphite or graphite-like ring is circumposed about the axis of the cavity in the peripheral wall thereof to form a solid but fluid permeable wall section that is disposed to define the peripheral outline of the intermediate continuum of the metallic mass. A lubricating oil and a gas are delivered to grooves on the outer peripheral portion of the ring, and are caused to diffuse simultaneously through the body of the ring so as to discharge into the cavity at the inner peripheral surface of the ring while the molten metal mass is chilled and the mold and a support are reciprocated in relation to one another axially of the cavity to form the chilled mass into an elongated body of the metal.
    • 开口模具腔的一端开口的直径小于腔的周壁,并且通过用该质量块连续地填充一端开口将熔融金属块引入空腔中,使得熔融金属围绕内周面 开口的边缘呈现在具有发散/收敛轮廓的空腔端部之间的横截面,其最大发散面和最小收敛平面之间的中间连续体具有通常对应于轮廓的外围轮廓 在其周壁处的空腔。 石墨或石墨状环围绕其周壁中的空腔的轴线环绕,以形成固体但可流体渗透的壁部分,其设置成限定金属质料的中间连续体的外围轮廓。 润滑油和气体被输送到环的外周部分上的凹槽,并且通过环的主体同时扩散,以便在环的内周表面处排出到空腔中,而熔融金属 质量被冷却,并且模具和支撑件相对于空腔的轴向彼此往复运动,以将冷冻物料形成为细长的金属体。
    • 9. 发明授权
    • Molding device
    • 成型装置
    • US4597432A
    • 1986-07-01
    • US618778
    • 1984-06-11
    • Richard J. CollinsFrank E. WagstaffWilliam G. Wagstaff
    • Richard J. CollinsFrank E. WagstaffWilliam G. Wagstaff
    • B22D11/049B22D11/055B22D11/124
    • B22D11/124B22D11/049B22D11/055
    • One or more top-opening mold cavity defining members are supported in the chamber of a coolant box adapted for the flow of liquid coolant therethrough about the members. Each member is supported in a telescoping assembly in which the top opening of the member is co-axial with an opening in the top of the chamber to enable molten metal to be introduced to the cavity of the member through the respective top openings of the chamber and the member. Moreover, each member has a greater outer peripheral diameter transverse the axis than the top opening of the chamber, and is engaged with the top of the chamber about the opening thereof in a first horizontal plane of the box. The member is also engaged with the defining surfaces of the chamber in a second horizontal plane of the box spaced below the aforesaid first horizontal plane of the box by a vertical gap. Should liquid coolant leak into the gap through this second line of engagement, it is discharged from the gap at a level below the first horizontal plane of the box, and to a point outside of the chamber at which the leakage cannot reach the cavity of the member along the first mentioned line of engagement at the top of the chamber. As a result, the top opening of the chamber need only be large enough to enable the metal to be charged through the same, and the number of openings in the top of the chamber can be increased and/or spaced more closely to one another to maximize the number of molding stations in the device.
    • 一个或多个顶部开口的模腔限定构件被支撑在适于使液体冷却剂流过其中的部件的冷却剂箱的腔室中。 每个构件被支撑在伸缩组件中,其中构件的顶部开口与腔室的顶部中的开口同轴,以使得熔融金属能够通过腔室的相应顶部开口被引入构件的空腔 和会员。 此外,每个构件具有横跨轴线的大于外壳的顶部开口的较大的外圆周直径,并且在箱体的第一水平面中围绕其开口与室的顶部接合。 该构件还与箱体的限定表面接合在箱体的第二水平平面中,该第二水平平面通过垂直间隙间隔在箱的上述第一水平面下方。 如果液体冷却剂通过该第二接合线泄漏到间隙中,则其从间隙排出到低于箱的第一水平面的水平面,并且到达泄漏不能到达空腔的腔室外的点 成员沿着第一个提到的在房间顶部的接合线。 结果,腔室的顶部开口仅需要足够大以使得金属能够通过其充电,并且腔室的顶部中的开口的数量可以彼此增加和/或间隔得更接近, 最大化设备中的成型站数量。