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    • 7. 发明授权
    • Method for forming suspended micromechanical structures
    • 形成悬浮微机械结构的方法
    • US6020272A
    • 2000-02-01
    • US169307
    • 1998-10-08
    • James G. Fleming
    • James G. Fleming
    • B81B3/00B81B7/02B81C1/00H01L21/00
    • B81C1/00626B81C2201/0132B81C2201/0133B81C2201/014B81C2201/053
    • A micromachining method is disclosed for forming a suspended micromechanical structure from {111} crystalline silicon. The micromachining method is based on the use of anisotropic dry etching to define lateral features of the structure which are etched down into a {111}-silicon substrate to a first etch depth, thereby forming sidewalls of the structure. The sidewalls are then coated with a protection layer, and the substrate is dry etched to a second etch depth to define a spacing of the structure from the substrate. A selective anisotropic wet etchant (e.g. KOH, EDP, TMAH, NaOH or CsOH) is used to laterally undercut the structure between the first and second etch depths, thereby forming a substantially planar lower surface of the structure along a {111} crystal plane that is parallel to an upper surface of the structure. The lateral extent of undercutting by the wet etchant is controlled and effectively terminated by either timing the etching, by the location of angled {111}-silicon planes or by the locations of preformed etch-stops. This present method allows the formation of suspended micromechanical structures having large vertical dimensions and large masses while allowing for detailed lateral features which can be provided by dry etch definition. Additionally, the method of the present invention is compatible with the formation of electronic circuitry on the substrate.
    • 公开了一种从{111}结晶硅形成悬浮微机械结构的微加工方法。 微加工方法基于使用各向异性干蚀刻来限定结构的侧向特征,其被蚀刻成{111} - 硅基底到第一蚀刻深度,从而形成该结构的侧壁。 然后用保护层涂覆侧壁,并且将基底干蚀刻至第二蚀刻深度以限定结构与基底的间隔。 使用选择性各向异性湿蚀刻剂(例如KOH,EDP,TMAH,NaOH或CsOH)横向地削去第一和第二蚀刻深度之间的结构,由此沿{111}晶面形成基本上平面的该结构的下表面, 平行于结构的上表面。 通过湿蚀刻剂的底切的横向范围通过定时蚀刻,倾斜的{111} - 硅面的位置或预先形成的蚀刻停止点的位置来控制和有效地终止。 该本方法允许形成具有大垂直尺寸和大质量的悬浮微机械结构,同时允许可通过干蚀刻定义提供的详细横向特征。 另外,本发明的方法与基板上的电子电路的形成兼容。
    • 8. 发明授权
    • Method for integrating microelectromechanical devices with electronic
circuitry
    • 将微机电装置与电子电路集成的方法
    • US5963788A
    • 1999-10-05
    • US974586
    • 1997-11-19
    • Carole C. BarronJames G. FlemingStephen Montague
    • Carole C. BarronJames G. FlemingStephen Montague
    • B81B3/00B81B7/00B81B7/02G03F7/09G03F7/207G03F9/00H01L21/00
    • G03F7/094B81C1/00246G03F9/70H01L24/24B81C2203/0728G01P2015/0828H01L2924/1305H01L2924/14Y10S148/105
    • A method is disclosed for integrating one or more microelectromechanical (MEM) devices with electronic circuitry on a common substrate. The MEM device can be fabricated within a substrate cavity and encapsulated with a sacrificial material. This allows the MEM device to be annealed and the substrate planarized prior to forming electronic circuitry on the substrate using a series of standard processing steps. After fabrication of the electronic circuitry, the electronic circuitry can be protected by a two-ply protection layer of titanium nitride (TiN) and tungsten (W) during an etch release process whereby the MEM device is released for operation by etching away a portion of a sacrificial material (e.g. silicon dioxide or a silicate glass) that encapsulates the MEM device. The etch release process is preferably performed using a mixture of hydrofluoric acid (HF) and hydrochloric acid (HCI) which reduces the time for releasing the MEM device compared to use of a buffered oxide etchant. After release of the MEM device, the TiN:W protection layer can be removed with a peroxide-based etchant without damaging the electronic circuitry.
    • 公开了用于将一个或多个微机电(MEM)装置与公共基板上的电子电路集成的方法。 MEM器件可以在衬底腔内制造并用牺牲材料封装。 这允许MEM器件被退火,并且在使用一系列标准处理步骤在衬底上形成电子电路之前将衬底平坦化。 在电子电路制造之后,在蚀刻释放过程期间,电子电路可以被氮化钛(TiN)和钨(W)的双层保护层保护,由此MEM器件通过蚀刻去除部分 封装MEM器件的牺牲材料(例如二氧化硅或硅酸盐玻璃)。 蚀刻释放方法优选使用氢氟酸(HF)和盐酸(HCl)的混合物进行,与使用缓冲的氧化物蚀刻剂相比,其减少了释放MEM装置的时间。 在释放MEM器件之后,可以用基于过氧化物的蚀刻剂去除TiN:W保护层,而不损坏电子电路。