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    • 2. 发明授权
    • High temperature pendeoepitaxial methods of fabricating gallium nitride semiconductor layers on sapphire substrates
    • 在蓝宝石衬底上制造氮化镓半导体层的高温双面外延方法
    • US06489221B2
    • 2002-12-03
    • US09780715
    • 2001-02-09
    • Thomas GehrkeKevin J. LinthicumRobert F. DavisDarren B. Thomson
    • Thomas GehrkeKevin J. LinthicumRobert F. DavisDarren B. Thomson
    • H01L2120
    • H01L21/0242H01L21/02458H01L21/0254H01L21/0262H01L21/02639H01L21/02642H01L21/02647H01L21/0265H01S5/0213H01S2304/12
    • Embodiments of the present invention pendeoepitaxially grow sidewalls of posts in an underlying gallium nitride layer that itself is on a sapphire substrate, at high temperatures between about 1000° C. and about 1100° C. and preferably at about 1100° to reduce vertical growth of gallium nitride on the trench floor from interfering with the pendeoepitaxial growth of the gallium nitride sidewalls of the posts. Thus, widely available sapphire substrates may be used for pendeoepitaxial of gallium nitride, to thereby allow reduced cost and/or wider applications for gallium nitride devices. More specifically, gallium nitride semiconductor layers may be fabricated by etching an underlying gallium nitride layer on a sapphire substrate, to define at least one post in the underlying gallium nitride layer and at least one trench in the underlying gallium nitride layer. The at least one post includes a gallium nitride top and a gallium nitride sidewall. The at least one trench includes a trench floor. The gallium nitride sidewalls are laterally grown into the at least one trench, to thereby form a gallium nitride semiconductor layer.
    • 本发明的实施例在其本身在蓝宝石衬底上的下面的氮化镓层中,在约1000℃至约1100℃之间的高温下,优选在约1100°的高温下,将柱的侧壁生长成柱状外延,以减少垂直生长 沟槽地板上的氮化镓干扰柱的氮化镓侧壁的外延生长。 因此,可广泛使用的蓝宝石衬底可以用于氮化镓的双向外延,从而可以降低氮化镓器件的成本和/或更广泛的应用。 更具体地,氮化镓半导体层可以通过蚀刻蓝宝石衬底上的下面的氮化镓层来限定下面的氮化镓层中的至少一个柱和下面的氮化镓层中的至少一个沟槽来制造。 所述至少一个柱包括氮化镓顶部和氮化镓侧壁。 所述至少一个沟槽包括沟槽底板。 氮化镓侧壁横向生长到至少一个沟槽中,从而形成氮化镓半导体层。
    • 3. 发明授权
    • Methods of fabricating gallium nitride semiconductor layers by lateral growth from sidewalls into trenches, and gallium nitride semiconductor structures fabricated thereby
    • 通过从侧壁横向生长成沟槽来制造氮化镓半导体层的方法,以及由此制造的氮化镓半导体结构
    • US06265289B1
    • 2001-07-24
    • US09327136
    • 1999-06-07
    • Tsvetanka ZhelevaDarren B. ThomsonScott A. SmithKevin J. LinthicumThomas GehrkeRobert F. Davis
    • Tsvetanka ZhelevaDarren B. ThomsonScott A. SmithKevin J. LinthicumThomas GehrkeRobert F. Davis
    • H01L2136
    • H01L21/0265H01L21/02378H01L21/02458H01L21/0254H01L21/0262H01L21/02639H01L21/02647H01S5/021H01S2304/12
    • A sidewall of an underlying gallium nitride layer is laterally grown into a trench in the underlying gallium nitride layer, to thereby form a lateral gallium nitride semiconductor layer. Microelectronic devices may then be formed in the lateral gallium nitride layer. Dislocation defects do not significantly propagate laterally from the sidewall into the trench in the underlying gallium nitride layer, so that the lateral gallium nitride semiconductor layer is relatively defect free. Moreover, the sidewall growth may be accomplished without the need to mask portions of the underlying gallium nitride layer during growth of the lateral gallium nitride layer. The defect density of the lateral gallium nitride semiconductor layer may be further decreased by growing a second gallium nitride semiconductor layer from the lateral gallium nitride layer. In one embodiment, the lateral gallium nitride layer is masked with a mask that includes an array of openings therein. The lateral gallium nitride layer is then grown through the array of openings and onto the mask, to thereby form an overgrown gallium nitride semiconductor layer. In another embodiment, the lateral gallium nitride layer is grown vertically. A plurality of second sidewalls are formed in the vertically grown gallium nitride layer to define a plurality of second trenches. The plurality of second sidewalls of the vertically grown gallium nitride layer are then laterally grown into the plurality of second trenches, to thereby form a second lateral gallium nitride layer. Microelectronic devices are then formed in the gallium nitride semiconductor layer.
    • 下面的氮化镓层的侧壁横向生长在下面的氮化镓层中的沟槽中,从而形成横向氮化镓半导体层。 然后可以在横向氮化镓层中形成微电子器件。 位错缺陷不会从侧壁横向渗透到下面的氮化镓层中的沟槽中,使得侧向氮化镓半导体层相对无缺陷。 此外,可以在横向氮化镓层的生长期间不需要掩盖下面的氮化镓层的部分来实现侧壁生长。 通过从侧向氮化镓层生长第二氮化镓半导体层,可以进一步降低横向氮化镓半导体层的缺陷密度。 在一个实施例中,横向氮化镓层用包括其中的开口阵列的掩模掩蔽。 然后横向氮化镓层通过开口阵列生长到掩模上,从而形成过度生长的氮化镓半导体层。 在另一个实施例中,横向氮化镓层垂直生长。 在垂直生长的氮化镓层中形成多个第二侧壁以限定多个第二沟槽。 然后将垂直生长的氮化镓层的多个第二侧壁横向生长成多个第二沟槽,从而形成第二横向氮化镓层。 然后在氮化镓半导体层中形成微电子器件。
    • 4. 发明授权
    • Pendeoepitaxial gallium nitride semiconductor layers on silicon carbide substrates
    • 在碳化硅衬底上的先进的外延氮化镓半导体层
    • US07378684B2
    • 2008-05-27
    • US10193823
    • 2002-07-12
    • Kevin J. LinthicumThomas GehrkeDarren B. ThomsonEric P. CarlsonPradeep RajagopalRobert F. Davis
    • Kevin J. LinthicumThomas GehrkeDarren B. ThomsonEric P. CarlsonPradeep RajagopalRobert F. Davis
    • H01L29/20
    • C30B25/02C30B29/406H01L21/02378H01L21/02458H01L21/0254H01L21/02639H01L21/0265
    • An underlying gallium nitride layer on a silicon carbide substrate is masked with a mask that includes an array of openings therein, and the underlying gallium nitride layer is etched through the array of openings to define posts in the underlying gallium nitride layer and trenches therebetween. The posts each include a sidewall and a top having the mask thereon. The sidewalls of the posts are laterally grown into the trenches to thereby form a gallium nitride semiconductor layer. During this lateral growth, the mask prevents nucleation and vertical growth from the tops of the posts. Accordingly, growth proceeds laterally into the trenches, suspended from the sidewalls of the posts. The sidewalls of the posts may be laterally grown into the trenches until the laterally grown sidewalls coalesce in the trenches to thereby form a gallium nitride semiconductor layer. The lateral growth from the sidewalls of the posts may be continued so that the gallium nitride layer grows vertically through the openings in the mask and laterally overgrows onto the mask on the tops of the posts, to thereby form a gallium nitride semiconductor layer. The lateral overgrowth can be continued until the grown sidewalls coalesce on the mask to thereby form a continuous gallium nitride semiconductor layer. Microelectronic devices may be formed in the continuous gallium nitride semiconductor layer.
    • 在碳化硅衬底上的下面的氮化镓层用掩模进行掩模,该掩模包括其中的开口阵列,并且通过开口阵列蚀刻下面的氮化镓层,以在下面的氮化镓层和沟槽之间形成沟槽。 所述柱各自包括侧壁和其上具有掩模的顶部。 柱的侧壁横向生长到沟槽中,从而形成氮化镓半导体层。 在这种侧向生长期间,面罩防止从柱的顶部成核和垂直生长。 因此,生长横向进入沟槽,从柱的侧壁悬挂。 柱的侧壁可以横向生长到沟槽中,直到横向生长的侧壁在沟槽中聚结,从而形成氮化镓半导体层。 可以继续从柱的侧壁的横向生长,使得氮化镓层垂直地通过掩模中的开口生长,并且横向过度地延伸到柱的顶部上的掩模上,从而形成氮化镓半导体层。 横向过度生长可以继续,直到生长的侧壁在掩模上聚结,从而形成连续的氮化镓半导体层。 微电子器件可以形成在连续的氮化镓半导体层中。
    • 10. 发明授权
    • PENDEOEPITAXIAL METHODS OF FABRICATING GALLIUM NITRIDE SEMICONDUCTOR LAYERS ON SILICON CARBIDE SUBSTRATES BY LATERAL GROWTH FROM SIDEWALLS OF MASKED POSTS, AND GALLIUM NITRIDE SEMICONDUCTOR STRUCTURES FABRICATED THEREBY
    • 通过边缘生长形成的硅碳化物基板上的氮化钛半导体层的制备方法和氮化钛半导体结构的制备方法
    • US06376339B2
    • 2002-04-23
    • US09780072
    • 2001-02-09
    • Kevin J. LinthicumThomas GehrkeDarren B. ThomsonEric P. CarlsonPradeep RajagopalRobert F. Davis
    • Kevin J. LinthicumThomas GehrkeDarren B. ThomsonEric P. CarlsonPradeep RajagopalRobert F. Davis
    • H01L2120
    • C30B25/02C30B29/406H01L21/02378H01L21/02458H01L21/0254H01L21/02639H01L21/0265
    • An underlying gallium nitride layer on a silicon carbide substrate is masked with a mask that includes an array of openings therein, and the underlying gallium nitride layer is etched through the array of openings to define posts in the underlying gallium nitride layer and trenches therebetween. The posts each include a sidewall and a top having the mask thereon. The sidewalls of the posts are laterally grown into the trenches to thereby form a gallium nitride semiconductor layer. During this lateral growth, the mask prevents nucleation and vertical growth from the tops of the posts. Accordingly, growth proceeds laterally into the trenches, suspended from the sidewalls of the posts. The sidewalls of the posts may be laterally grown into the trenches until the laterally grown sidewalls coalesce in the trenches to thereby form a gallium nitride semiconductor layer. The lateral growth from the sidewalls of the posts may be continued so that the gallium nitride layer grows vertically through the openings in the mask and laterally overgrows onto the mask on the tops of the posts, to thereby form a gallium nitride semiconductor layer. The lateral overgrowth can be continued until the grown sidewalls coalesce on the mask to thereby form a continuous gallium nitride semiconductor layer. Microelectronic devices may be formed in the continuous gallium nitride semiconductor layer.
    • 在碳化硅衬底上的下面的氮化镓层用掩模进行掩模,该掩模包括其中的开口阵列,并且通过开口阵列蚀刻下面的氮化镓层,以在下面的氮化镓层和沟槽之间形成沟槽。 所述柱各自包括侧壁和其上具有掩模的顶部。 柱的侧壁横向生长到沟槽中,从而形成氮化镓半导体层。 在这种侧向生长期间,面罩防止从柱的顶部成核和垂直生长。 因此,生长横向进入沟槽,从柱的侧壁悬挂。 柱的侧壁可以横向生长到沟槽中,直到横向生长的侧壁在沟槽中聚结,从而形成氮化镓半导体层。 可以继续从柱的侧壁的横向生长,使得氮化镓层垂直地通过掩模中的开口生长,并且横向过度地延伸到柱的顶部上的掩模上,从而形成氮化镓半导体层。 横向过度生长可以继续,直到生长的侧壁在掩模上聚结,从而形成连续的氮化镓半导体层。 微电子器件可以形成在连续的氮化镓半导体层中。