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    • 3. 发明申请
    • Method of depositing a metal seed layer on semiconductor substrates
    • 在半导体衬底上沉积金属种子层的方法
    • US20050085068A1
    • 2005-04-21
    • US10981319
    • 2004-11-03
    • Tony ChiangGongda YaoPeijun DingFusen ChenBarry ChinGene KoharaZheng XuHong Zhang
    • Tony ChiangGongda YaoPeijun DingFusen ChenBarry ChinGene KoharaZheng XuHong Zhang
    • H01L21/285H01L21/768H01L21/4763
    • H01L21/76843C23C14/046C23C14/165H01L21/2855H01L21/76805H01L21/76844H01L21/76846H01L21/76862H01L21/76865H01L21/76871H01L21/76877H01L21/76879H01L21/76883
    • We disclose a method of applying a sculptured layer of material on a semiconductor feature surface using ion deposition sputtering, wherein a surface onto which the sculptured layer is applied is protected to resist erosion and contamination by impacting ions of a depositing layer, said method comprising the steps of a) applying a first portion of a sculptured layer with sufficiently low substrate bias that a surface onto which said sculptured layer is applied is not eroded away or contaminated in an amount which is harmful to said semiconductor device performance or longevity; and b) applying a subsequent portion of said sculptured layer with sufficiently high substrate bias to sculpture a shape from said the first portion, while depositing additional layer material. The method is particularly applicable to the sculpturing of barrier layers, wetting layers, and conductive layers upon semiconductor feature surfaces and is especially helpful when the conductive layer is copper. In the application of a barrier layer, a first portion of barrier layer material is deposited on the substrate surface using standard sputtering techniques or using an ion deposition plasma, but in combination with sufficiently low substrate bias voltage (including at no applied substrate voltage) that the surfaces impacted by ions are not sputtered in an amount which is harmful to device performance or longevity. Subsequently, a second portion of barrier material is applied using ion deposition sputtering at increased substrate bias voltage which causes resputtering (sculpturing) of the first portion of barrier layer material, while enabling a more anisotropic deposition of newly depositing material. A conductive material, and particularly a copper seed layer applied to the feature may be accomplished using the same sculpturing technique as that described above with reference to the barrier layer.
    • 我们公开了使用离子沉积溅射在半导体特征表面上施加雕刻层的材料的方法,其中施加有雕刻层的表面被保护以通过冲击沉积层的离子来抵抗侵蚀和污染,所述方法包括 步骤:a)以足够低的衬底偏压施加雕刻层的第一部分,使得施加所述雕刻层的表面不会以对所述半导体器件的性能或寿命有害的量被腐蚀掉或污染; 以及b)将所述雕刻层的后续部分施加足够高的衬底偏压,以从所述第一部分雕刻形状,同时沉积附加层材料。 该方法特别适用于在半导体特征表面上雕刻阻挡层,润湿层和导电层,并且当导电层是铜时尤其有用。 在施加阻挡层时,使用标准溅射技术或使用离子沉积等离子体将阻挡层材料的第一部分沉积在衬底表面上,但是与足够低的衬底偏置电压(包括没有施加的衬底电压)组合, 受离子影响的表面不会以对器件性能或寿命有害的量溅射。 随后,使用离子沉积溅射在增加的衬底偏置电压下施加阻挡材料的第二部分,这导致阻挡层材料的第一部分的再溅射(雕刻),同时能够进行更多的各向异性沉积新沉积的材料。 应用于特征的导电材料,特别是铜种子层可以使用与上述参考阻挡层所述相同的雕刻技术来实现。
    • 6. 发明授权
    • Method and apparatus for forming improved metal interconnects
    • 用于形成改进的金属互连的方法和装置
    • US06287977B1
    • 2001-09-11
    • US09126890
    • 1998-07-31
    • Imran HashimTony ChiangBarry Chin
    • Imran HashimTony ChiangBarry Chin
    • H01L21302
    • H01L21/76844H01L21/76805H01L21/76814H01L21/76831H01L21/76834H01L21/76838H01L21/76877H01L23/5226H01L23/53238H01L2924/0002H01L2924/00
    • Methods of forming copper interconnects free from via-to-via leakage currents and having low resistances are disclosed. In a first aspect, a barrier layer is deposited on the first metal layer prior to copper oxide sputter-etching to prevent copper atoms from reaching the interlayer dielectric and forming via-to-via leakage current paths therein. In a second aspect, a capping dielectric barrier layer is deposited over the first metal layer prior to sputter etching. During sputter-etching, the capping dielectric barrier layer redistributes on the sidewalls of the interlayer dielectric, preventing sputter-etched copper atoms from reaching the interlayer dielectric and forming via-to-via leakage paths therein. In a third aspect, both a capping dielectric barrier layer and a barrier layer are deposited over the first metal layer prior to sputter-etching to prevent copper atoms produced during sputter-etching from reaching the interlayer dielectric and forming via-to-via leakage paths therein.
    • 公开了形成没有通孔到通孔泄漏电流并具有低电阻的铜互连的方法。 在第一方面,在铜氧化物溅射蚀刻之前,在第一金属层上沉积阻挡层,以防止铜原子到达层间电介质,并在其中形成通孔到漏电流路径。 在第二方面,在溅射蚀刻之前,在第一金属层上沉积封盖电介质阻挡层。 在溅射蚀刻期间,封盖电介质阻挡层重新分布在层间电介质的侧壁上,防止溅射蚀刻的铜原子到达层间电介质并在其中形成通孔到通孔泄漏路径。 在第三方面,在溅射蚀刻之前,在第一金属层上沉积封盖介电阻挡层和阻挡层,以防止在溅射蚀刻期间产生的铜原子到达层间电介质并形成通孔到通孔泄漏路径 其中。