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    • 13. 发明授权
    • Method for molding resin articles
    • 树脂制品成型方法
    • US5593631A
    • 1997-01-14
    • US369256
    • 1995-01-05
    • Takahisa HaraMasahito MatsumotoNobuhiro Usui
    • Takahisa HaraMasahito MatsumotoNobuhiro Usui
    • B29C43/18B29C43/38B29C70/78B29C43/20
    • B29C70/78B29C43/184B29C43/38
    • A method for producing a multilayer molded article that includes a resin body and a skin material on a surface of the resin body, which method uses a mold having male and female molds. The shortest horizontal distance of a mating gap between the horizontally outermost wall surface of the male mold to which the skin material contacts and the horizontally innermost wall surface of the female mold to which the skin material contacts is 0.25 to 3 times the minimum thickness from which the once compressed skin material can restore the original thickness. The shortest length L in a mold closing direction of a mated part formed between the outermost wall of the male mold to which the resin melt contacts and the innermost wall of of a flange of the female mold satisfies the equation:(t.sub.1 -t.sub.0 +10)mm.gtoreq.L.gtoreq.(t.sub.0 -t.sub.0)mmwherein t.sub.1 is a distance (mm) between the male and female molds when the resin melt first reaches the horizontally outermost edge of the male mold, and t.sub.0 is a distance (mm) in the mold closing direction between the same points on the male and female molds as those used for measuring t.sub.1 when the mold closing is completed. In this method, squeeze-out of a resin melt during molding is prevented, and a multilayer molded article having no blanching, breakage or wrinkle of a skin material is produced.
    • 一种在树脂体的表面上具有树脂体和表皮材料的多层成形体的制造方法,该方法使用具有阴模和阴模的模具。 皮肤材料接触的阳模的水平最外壁表面与表皮材料接触的阴模水平最内壁表面之间的配合间隙的最短水平距离是最小厚度的0.25至3倍 一旦压缩的皮肤材料可以恢复原来的厚度。 在树脂熔融接触的阳模的最外壁与阴模的凸缘的最内壁之间形成的配合部分的闭合方向上的最短长度L满足以下等式:(t1-t0 + 10 )mm> / = L> / =(t0-t0)mm其中t1是当阳模和阴模之间的距离(mm),当树脂熔体首先到达阳模的水平最外边缘时,t0是距离(mm )在阳模和阴模上的相同点之间的闭模方向上,如在模具闭合完成时用于测量t1的那些。 在这种方法中,防止了在模制期间挤出树脂熔体,并且产生了没有烫伤,破裂或皱纹的多层模塑制品。
    • 16. 发明授权
    • Method for producing polypropylene resin article having skin material
lined with foamed layer
    • 生产聚丙烯树脂制品的方法,该制品具有内衬泡沫层的表层材料
    • US5281376A
    • 1994-01-25
    • US775107
    • 1991-10-11
    • Takahisa HaraMasahito MatsumotoNobuhiro UsuiShigeyoshi Matubara
    • Takahisa HaraMasahito MatsumotoNobuhiro UsuiShigeyoshi Matubara
    • B32B5/20B29C39/10B29C43/18B29C43/36B29C43/58B29C44/04B29C44/14B29K23/00B29K105/04B29C67/22
    • B29C44/0415B29C44/10B29C44/146B29C44/381
    • A multi-layer molded article which is made of a polypropylene resin body and a skin material lined with a foamed layer and has good appearance is produced by using molds between which a cavity clearance is freely set, placing a skin material lined with a foamed layer between the upper and lower molds and supplying a molten polypropylene resin containing a chemical blowing agent through a resin melt conduit in the lower mold when cavity clearance (t) is between (C+15) mm and (C+50) mm where "C" is a thickness of the skin material lined with the foamed layer, lowering the upper mold at a specific rate and pressing the molten resin at specific pressure to fill cavity ends with the molten resin to complete molding of a body of the resin, pressing the body for a certain time after completing molding to form a skin layer, lifting up the upper mold to decrease a compression pressure of the skin material lined with the foamed layer to a pressure lower than a blowing pressure of the polypropylene resin to form and solidify a foamed body, and again lowering the upper mold to apply a certain pressure on a molded article and cooling the article in the molds.
    • 通过使用空腔间隙自由设定的模具制造由聚丙烯树脂体和内衬有发泡层并具有良好外观的表层材料制成的多层成型制品,将内衬有发泡层的表层材料 在上模和下模之间,当空腔间隙(t)在(C + 15)mm和(C + 50)mm之间时,通过下模具中的树脂熔体导管供应含有化学发泡剂的熔融聚丙烯树脂,其中“C “是用发泡层衬里的表层材料的厚度,以特定的速率下降上模,并在特定压力下按压熔融树脂以用熔融树脂填充空腔端部,以完成树脂体的模制, 在完成成型之后一段时间以形成表皮层,提起上模具以将发泡层衬里的表皮材料的压缩压力降低到低于聚丙烯吹塑压力的压力 以形成和固化泡沫体,并且再次降低上模以对模制品施加一定压力并将模具中的物品冷却。