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    • 5. 发明专利
    • Method for manufacturing stepped metal member
    • 制造步进金属部件的方法
    • JP2013136068A
    • 2013-07-11
    • JP2011287928
    • 2011-12-28
    • Nsk Ltd日本精工株式会社
    • TAKANASHI HARUMI
    • B21K21/08B21J5/06B21K1/05B21K23/04
    • PROBLEM TO BE SOLVED: To achieve a manufacturing method with which a stepped metal member for use such as a hub body of an antifriction bearing unit for supporting a wheel can be manufactured without an increase in weight while preventing the occurrence of a chevron crack.SOLUTION: The method for manufacturing the stepped metal member includes: forming a material 28 by internally fitting a core material 27 formed of a low-melting-point metal into a peripheral material 26 formed of an iron-based alloy and having a bottomed cylindrical shape in a tight-fitting manner; performing cold forging where the material 28 is inserted into a cavity of a dies and pushed into the cavity with a pressing punch; and applying a necessary process to the material to form a fourth intermediate material 59 and heating then the fourth intermediate material 59 to melt and remove the low-melting-point metal constituting the core material 27 to form a fifth intermediate material 60.
    • 要解决的问题:为了实现一种制造方法,通过该方法可以制造不增加重量的用于支撑车轮的减摩轴承单元的轮毂体等用途的阶梯式金属构件,同时防止出现人字纹裂纹。 :台阶状金属构件的制造方法包括:通过将由低熔点金属形成的芯材27内部配合到由铁基合金形成的周边材料26中并且具有有底圆筒形状而形成材料28 紧密的方式; 执行冷锻,其中材料28插入模具的空腔中并用冲压机推入腔中; 并对该材料施加必要的工序以形成第四中间材料59,然后加热第​​四中间材料59,以熔化和除去构成芯材27的低熔点金属,形成第五中间材料60。
    • 8. 发明专利
    • Method of manufacturing electrode for resistance welding
    • 电阻焊接电极的制造方法
    • JP2012045587A
    • 2012-03-08
    • JP2010190895
    • 2010-08-27
    • Daihatsu Motor Co Ltdダイハツ工業株式会社
    • AKIYOSHI MANABUOMORI GAICHIKONOHARA KOJISHIMIZU ATSUSHI
    • B23K11/30B21J5/12B21K21/08B23P13/00
    • PROBLEM TO BE SOLVED: To mass-produce a highly-accurate electrode for resistance welding at low cost.SOLUTION: A method is to manufacture, from a columnar electrode material 10, the electrode 1 for resistance welding, in which a hole part 5 for fitting a shank 9 is opened on a base end face 4 and a contact part 3 with a metal plate is provided on a tip side 2. The method consists of: a prepared hole forming step of forming the prepared hole 12 of the hole part 5 on a one-end face 11 of the electrode material 10; a press step of obtaining an intermediate molded body 10', which is roughly molded in a shape of the electrode 1 from the electrode material 10, by arranging the electrode material 10 on the inner periphery of an outline molding die 25 in which a recessed part 26 is provided in the region opposite to the other end face 13 of the electrode material 10, pushing a hole-part molding die 23 into the prepared hole 12 in that state, and making the plastic deformation of the electrode material 10 along the outline molding die 25 and the hole-part molding die 23; and a grinding step of obtaining the contact part 3 having a predetermined shape by grinding a projecting part 14 formed on the intermediate molded body 10' by the inflow of the metal of the electrode material 10 into the recessed part 26.
    • 要解决的问题:以低成本批量生产用于电阻焊接的高精度电极。 解决方案:一种方法是从柱状电极材料10制造用于电阻焊接的电极1,其中用于装配柄9的孔部分5在基端面4和接触部3上开口, 金属板设置在前端侧2.该方法包括:在电极材料10的一端面11上形成孔部5的预定孔12的预备孔形成步骤; 通过将电极材料10布置在轮廓成型模具25的内周上,从而从电极材料10大致模制成电极1的形状的中间成型体10'的压制步骤,其中凹部 26设置在与电极材料10的另一端面13相反的区域中,在该状态下将孔部成形模23推入预备孔12中,并且沿着轮廓成型使电极材料10发生塑性变形 模具25和孔部成型模具23; 以及研磨步骤,通过将电极材料10的金属流入凹部26,研磨形成在中间成型体10'上的突出部分14,从而获得具有预定形状的接触部分3.权利要求: (C)2012,JPO&INPIT
    • 10. 发明专利
    • Method of manufacturing dead-end cylindrical member
    • 制造死角圆柱形构件的方法
    • JP2011240394A
    • 2011-12-01
    • JP2010116970
    • 2010-05-21
    • Jtekt Corp株式会社ジェイテクト
    • NAKAO KAZUNORI
    • B21K21/08B21K1/14
    • PROBLEM TO BE SOLVED: To provide a method of manufacturing a dead-end cylindrical member by which in ironing of the cylindrical part of the dead-end cylindrical member, the flow of a material to the side of an opening part of the cylindrical part is prevented, consequently undercut parts which are formed on the inner periphery of the cylindrical part are accurately formed.SOLUTION: The method of manufacturing the dead-end cylindrical member having an opening part at one end and having the undercut parts in the inner peripheral surface in a view from the side of the opening part, includes a preparatory step S1, a punch setting step S2, an ironing step S3 and a formed article taking-out step S4 which are performed in order. In the punch setting step S2, an ironing punch which has projecting parts for forming the undercut parts in the inner peripheral surface of a base material to be formed and is expandable and shrinkable in the radial direction is set by making the ironing punch fit to the inner periphery of the base material to be formed. In the ironing step 3, ironing is performed by press-fitting the base material to be formed into the ironing hole of the die in the axial direction in a state in which the outside surface of the bottom and the end face of the opening part of the base material to be formed are restrained from both axial-direction sides of the cylindrical shape, thereby the undercut parts are formed.
    • 要解决的问题:提供一种制造死端圆柱形构件的方法,通过该方法在死端筒形构件的圆柱形部分的熨烫中,材料流向 防止了圆柱形部分,从而精确地形成了形成在圆柱形部分的内周上的底切部分。 解决方案:制造在一端具有开口部分并且在从内部周边表面开口部分的侧视图中具有底切部分的死端圆柱形部件的制造方法包括准备步骤S1, 冲压设定步骤S2,熨烫步骤S3和成形制品取出步骤S4。 在冲头设定步骤S2中,通过使熨烫冲头适合于熨烫冲头,设置具有用于在待形成的基材的内周面中形成切口部的突起部并且沿径向可扩张和收缩的熨烫冲头 要形成的基材的内周。 在熨烫步骤3中,通过将底板的外表面和开口部的开口部的外表面的状态,将待成型的基材压入模具的熨烫孔内,进行熨烫 要形成的基材被限制在圆柱形的两个轴向侧上,从而形成底切部分。 版权所有(C)2012,JPO&INPIT