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    • 1. 发明专利
    • METHOD AND APPARATUS FOR PRODUCING Ti BY Ca REDUCTION
    • 通过Ca还原生产Ti的方法和装置
    • JP2006124813A
    • 2006-05-18
    • JP2004317842
    • 2004-11-01
    • Sumitomo Titanium CorpToho Titanium Co Ltd住友チタニウム株式会社東邦チタニウム株式会社
    • HORI MASAHIKOOGASAWARA TADASHIYAMAGUCHI MAKOTOUENISHI TORUYAMAGUCHI MASANORIONO YUICHIKOSEMURA SUSUMUNISHIMURA EIJI
    • C25C3/28C22B5/04C22B34/12
    • C25C3/02C22B34/1268C22B34/1272C22B34/129C25C3/28C25C7/007
    • PROBLEM TO BE SOLVED: To provide a method and an apparatus for cost effectively produce high-purity metal Ti with high efficiency without using a costly reducing agent. SOLUTION: The method for producing the Ti includes a Ti generation process of holding a molten salt 3a which contains CaCl 2 and in which Ca is dissolved within a reaction chamber 1, and supplying TiCl 4 to generate the Ti, an electrolysis process of holding the molten salt 3b containing CaCl 2 within an electrolytic cell 2, and generating the Ca on a cathode side by electrolysis, and a Ca transport process of depositing and sticking the generated Ca in the electrolytic cell on a continuum 5 constituted movably in the state of immersing a part thereof into the molten salt within the reaction chamber and the electrolytic cell, transporting the same into the reaction chamber, and dissolving the same to the molten salt, wherein the generated Ti is extracted outside the reaction chamber together with the molten salt and after the Ti is separated, the molten salt is transported into the electrolytic cell, and thereby the continuous production of the Ti is made possible. The method can be suitably implemented by the apparatus. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供一种在不使用昂贵的还原剂的情况下高效地生产高纯度金属Ti的方法和装置。 解决方案:制备Ti的方法包括:将产生CaCl 2的熔融盐3a保持在反应室1中并将Ca溶解在反应室1内并提供TiCl 4 以产生Ti,在电解槽2内保持含有CaCl 2的熔融盐3b的电解过程,并且通过电解在阴极侧产生Ca,并且将Ca 将生成的Ca在电解槽中沉积并粘附在连续体5上的运送过程,该连续体5以将其一部分浸入反应室和电解槽内的熔融盐中并将其输送到反应室中并溶解 与熔融盐相同,其中所产生的Ti与熔融盐一起被抽出到反应室外部,并且在Ti分离之后,熔融盐被输送到电解槽中,从而可以连续生产Ti 乐。 该方法可以通过该装置适当地实现。 版权所有(C)2006,JPO&NCIPI
    • 4. 发明专利
    • METHOD AND APPARATUS FOR PRODUCING METAL THROUGH REDUCTION BY Ca
    • 用于通过减少生产金属的方法和装置
    • JP2005068540A
    • 2005-03-17
    • JP2003304182
    • 2003-08-28
    • Sumitomo Titanium CorpToho Titanium Co Ltd住友チタニウム株式会社東邦チタニウム株式会社
    • OGASAWARA TADASHIYAMAGUCHI MAKOTOHORI MASAHIKOUENISHI TORUYAMAGUCHI MASANORI
    • C22B5/04C22B9/10C22B34/00C22B34/12C22B59/00C25C3/02
    • PROBLEM TO BE SOLVED: To provide a method for producing a metal, which is a method of directly reducing a metal oxide with Ca, but has a high productivity, besides does not cause a carbon contamination in a formed metal due to CaO, and does not generate CO 2 from the production process. SOLUTION: This metal production method comprises: holding a molten salt containing CaCl 2 of a main component and Ca in reducing chamber 1; charging the metal oxide into molten salt in the reducing chamber 1, and reducing the metal oxide by Ca in the molten salt to form the metal; separating the metal formed in the molten salt from the molten salt by a separation unit 2; introducing the molten salt separated and removed from the metal into a chlorination chamber 7, chlorinating the molten salt with chlorine gas, and removing by-produced CaO in the molten salt; introducing the molten salt after having been chlorinated into an electrolysis chamber 8, and electrolyzing the molten salt to produce Ca and chlorine from CaCl 2 ; transferring formed Ca or the molten salt containing the Ca from the electrolysis chamber 8 to the reducing chamber 1; and using chlorine obtained in the electrolysis chamber 8, in the chlorination chamber 7. COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:提供一种直接还原金属氧化物,但具有高生产率的方法的金属的制造方法,另外不会由于CaO而导致形成的金属中的碳污染 ,并且不从生产过程产生CO 2 。 解决方案:该金属制造方法包括:在还原室1中保持含有主要成分的CaCl 2和/或SB的熔融盐; 将金属氧化物装入还原室1中的熔融盐中,用熔融盐中的Ca还原金属氧化物,形成金属; 通过分离单元2将熔融盐中形成的金属与熔融盐分离; 将从金属中分离出的熔融盐引入氯化室7中,用氯气对熔融盐进行氯化,并除去熔融盐中的副产的CaO; 在氯化成电解室8之后引入熔融盐,并且从CaCl 2中电解熔融盐以产生Ca和氯; 将形成的Ca或含有Ca的熔融盐从电解室8转移到还原室1; 并使用氯化室7中的电解室8中得到的氯。(C)2005,JPO&NCIPI
    • 5. 发明专利
    • METHOD OF PRODUCING Ti OR Ti ALLOY THROUGH CIRCULATION OF Ca SOURCE
    • 通过Ca源的循环生产Ti或Ti合金的方法
    • JP2005133195A
    • 2005-05-26
    • JP2004033466
    • 2004-02-10
    • Sumitomo Titanium Corp住友チタニウム株式会社
    • OGASAWARA TADASHIYAMAGUCHI MAKOTOHORI MASAHIKOUENISHI TORUTAKESHITA KATSUNORI
    • C22B9/10C22B34/12C25C3/02
    • C25C3/02C22B34/1268C22B34/1272C22B34/1295
    • PROBLEM TO BE SOLVED: To economically and highly efficiently produce metallic Ti or Ti alloy having high purity without using an expensive reducing agent. SOLUTION: A molten salt containing CaCl 2 and having Ca dissolved therein is held in a reaction vessel 1. The gas of TiCl 4 as the raw material of Ti is fed into the molten salt in the reaction vessel 1. In the molten salt, TiCl 4 is reduced in a wide region in the reaction vessel 1 by dissolved Ca in the molten salt to efficiently generate particulate metallic Ti. The generated Ti particles are settled without being flocculated to deposit on the bottom part of the vessel, and are exhausted to the outside of the vessel one by one. The molten salt in which Ca has been consumed after used for the generation of Ti is fed to an electrolytic cell 7, and Ca is generated and replenished by the electrolysis of the molten salt. Thereafter, it is returned to the reaction vessel 1. By the circulation of the molten salt and the operation for the concentration of ca in the process thereof, the metallic Ti is economically produced without independently extracting and separately replenishing Ca. COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:为了经济高效地生产具有高纯度的金属Ti或Ti合金,而不使用昂贵的还原剂。 解决方案:将含有CaCl 2并将Ca溶解在其中的熔融盐保持在反应容器1中。作为Ti的原料的TiCl 4 SB的气体为 加入到反应容器1中的熔盐中。在熔融盐中,通过溶解的Ca在熔融盐中在反应容器1的较宽区域中还原TiCl 4,以有效地产生颗粒金属Ti。 所生成的Ti颗粒沉降而不被絮凝沉积在容器的底部,并逐个排出到容器的外部。 在用于生成Ti之后已经消耗Ca的熔融盐被供给到电解槽7中,并且通过熔融盐的电解产生和补充Ca。 此后,将其返回到反应容器1中。通过熔融盐的循环和Ca的浓缩操作,金属Ti经济地生产而不需要独立地提取并分别补充Ca。 版权所有(C)2005,JPO&NCIPI
    • 6. 发明专利
    • METHOD FOR MANUFACTURING Ti BY Ca REDUCTION
    • 通过Ca还原制备Ti的方法
    • JP2006104555A
    • 2006-04-20
    • JP2004296059
    • 2004-10-08
    • Sumitomo Titanium Corp住友チタニウム株式会社
    • TAKESHITA KATSUNORIOGASAWARA TADASHIYAMAGUCHI MAKOTOHORI MASAHIKOUENISHI TORU
    • C22B34/12C22B5/04C25C3/28
    • PROBLEM TO BE SOLVED: To provide a method for manufacturing Ti by means of Ca reduction where TiCl
      4 is subjected to reducing treatment using Ca to manufacture metal Ti.
      SOLUTION: The TiCl
      4 is reduced by means of Ca in CaCl
      2 -containing molten salt under the conditions where the Ca concentration C (mass%) of the molten salt satisfies C>0(mass%) and the temperature of the molten salt ranges from 500 to 1,000°C, and the resultant Ti particles are separated from the molten salt. It is desirable that the reduction is carried out under the conditions where C≥0.005(mass%) is satisfied and the temperature of the molten salt ranges from 550 to 950°C and, further, the relationship between the Ca concentration and the temperature satisfies inequality C≥0.002×T-1.5 (wherein T represents the temperature (°C) of the molten salt in a reaction vessel). It is possible to electrolyze the molten salt reduced in Ca concentration and use the resultant Ca for the reduction of TiCl
      4 .
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 待解决的问题:为了提供一种通过Ca还原制造Ti的方法,其中使用Ca对TiCl 4 SB进行还原处理以制造金属Ti。 解决方案:在熔融碳酸钙的Ca浓度C(质量%)的条件下,通过含CaCl 2含SB熔融盐中的Ca,还原TiCl 4 SB < 盐满足C> 0(质量%),熔融盐的温度为500〜1000℃,从熔融盐中分离出所得的Ti粒子。 希望在满足C≥0.005(质量%)且熔融温度为550〜950℃的条件下进行还原,此外,Ca浓度与温度的关系满足 不等式C≥0.002×T-1.5(其中T表示反应容器中熔融盐的温度(℃))。 可以电解Ca浓度降低的熔融盐,并使用所得的Ca还原TiCl 4 SB。 版权所有(C)2006,JPO&NCIPI
    • 7. 发明专利
    • METHOD FOR PRODUCING Ti OR Ti ALLOY USING MOLTEN Ca ALLOY AS Ca TRANSFERRING MEDIUM
    • 使用合金作为Ca转移介质生产Ti或Ti合金的方法
    • JP2005264181A
    • 2005-09-29
    • JP2004074445
    • 2004-03-16
    • Sumitomo Titanium Corp住友チタニウム株式会社
    • OGASAWARA TADASHIYAMAGUCHI MAKOTOHORI MASAHIKOUENISHI TORUTAKEMURA KAZUO
    • C22B34/12C22B5/04C22B9/10
    • PROBLEM TO BE SOLVED: To produce metal Ti with high efficiency by a Kroll process where TiCl
      4 is reduced with Mg.
      SOLUTION: A molten salt containing CaCl
      2 and having Ca dissolved therein is held in a reaction vessel 1. The gas of TiCl
      4 as the raw material for Ti is fed into the molten salt within the reaction vessel 1. In the molten salt within the reaction vessel 1, TiCl
      4 is reduced in a wide region by the dissolved Ca in the molten salt, and granular metal Ti is efficiently produced. The similar molten salt is held in an electrolytic cell 2 and is electrolyzed at an anode 6 and a cathode 7, thus Ca is produced on the side of the cathode 7. As the cathode 7, a molten Ca alloy 9 is used, and Ca produced on the side of the cathode 7 is absorbed into the molten Ca alloy 9. The molten Ca alloy 9 in which the concentration of Ca is enhanced is transported to the reaction vessel 1 and is brought into contact with the molten salt in the reaction vessel 1, thus Ca is fed to the molten salt. Ca consumed in accordance with the production reaction of Ti is compensated, and the production reaction of Ti is continued. The molten Ca alloy 9 in which the concentration of Ca is lowered in the reaction vessel 1 is reversely fed to the electrolytic cell 2, and the concentration of Ca is recovered.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:通过Kroll工艺以高效率生产金属Ti,其中TiCl 4 / SB用Mg还原。 解决方案:将含有CaCl 2和/或Ca的熔融盐溶解在其中并保持在反应容器1中。作为Ti的原料的TiCl 4 SBB气体为 进料到反应容器1内的熔盐中。在反应容器1内的熔融盐中,熔融盐中溶解的Ca在较宽的区域中还原TiCl 4,而颗粒金属Ti为 有效地生产。 将类似的熔融盐保持在电解池2中,并在阳极6和阴极7处电解,从而在阴极7的侧面产生Ca。作为阴极7,使用熔融的Ca合金9,使用Ca 在阴极7侧产生的Ca合金9被吸收到熔融Ca合金9中。将Ca浓度提高的熔融Ca合金9输送到反应容器1并与反应容器内的熔融盐接触 1,因此将Ca加入到熔融盐中。 根据Ti的生产反应消耗的Ca被补偿,并且Ti的生产反应继续。 将反应容器1中Ca浓度降低的熔融Ca合金9反向进料到电解槽2,回收Ca的浓度。 版权所有(C)2005,JPO&NCIPI
    • 8. 发明专利
    • METHOD FOR PRODUCING Ti OR Ti ALLOY BY Ca REDUCTION
    • 通过Ca还原生产Ti或Ti合金的方法
    • JP2005248200A
    • 2005-09-15
    • JP2004056245
    • 2004-03-01
    • Sumitomo Titanium Corp住友チタニウム株式会社
    • OGASAWARA TADASHIYAMAGUCHI MAKOTOHORI MASAHIKOUENISHI TORUTAKEMURA KAZUO
    • C22B34/12C22B5/04C22B26/20C25C3/02
    • C22B34/1272C22B5/04C22B34/129C22B34/1295Y02P10/212
    • PROBLEM TO BE SOLVED: To provide a method for producing metal Ti with high efficiency by a kroll process where TiCl 4 is reduced with Mg. SOLUTION: A mixed molten salt comprising CaCl 2 and NaCl is held at ≤600°C within a reaction tank 1. Na is introduced into the reaction tank 1, and further, TiCl 4 as a Ti raw material is introduced therein. The Na introduced into the reaction tank 1 is made into Ca, is dissolved into the molten salt and reduces the TiCl 4 introduced into the molten salt, thus Ti grains are produced. The produced Ti grains are introduced into a separation tank 2 together with the molten salt, and the Ti grains and Na are separated from the molten salt. The remaining molten salt is introduced into an electrolytic cell 3, and is electrolyzed at a high temperature of ≥600°C to produce Na. The produced Na is returned to the reaction tank 1, and replenishes the Na consumed in the reaction tank 1. Utilizing the reverse reaction by the temperature change in the molten salt with 600°C as a critical point, Ca having high reactivity is not directly used but easily treatable Na is circularly used, thus the production of Ti by Ca reduction is economically performed. COPYRIGHT: (C)2005,JPO&NCIPI
    • 待解决的问题:提供一种通过使用Mg还原TiCl 4 SBB的kroll工艺来高效生产金属Ti的方法。 解决方案:将包含CaCl 2 SBB和NaCl的混合熔盐在反应槽1内保持在≤600℃。将Na引入反应槽1中,进一步将TiCl 在其中引入作为Ti原料的4 。 引入反应槽1中的Na被制成Ca,溶解在熔融盐中并减少导入熔融盐中的TiCl 4 SB,从而产生Ti颗粒。 将生成的Ti粒子与熔融盐一起导入分离槽2,将Ti粒子和Na与熔融盐分离。 将剩余的熔融盐引入电解池3中,并在≥600℃的高温下电解以产生Na。 所产生的Na返回到反应槽1中,补充在反应槽1中消耗的Na。利用以600℃为临界点的熔融盐中的温度变化的反向反应,不具有高反应性的Ca 使用但易于处理的Na循环使用,因此通过Ca还原生产Ti经济地进行。 版权所有(C)2005,JPO&NCIPI
    • 9. 发明专利
    • Method and device for producing metal
    • 用于生产金属的方法和装置
    • JP2006063359A
    • 2006-03-09
    • JP2004244391
    • 2004-08-24
    • Sumitomo Titanium Corp住友チタニウム株式会社
    • OGASAWARA TADASHIUENISHI TORUYAMAGUCHI MAKOTOHORI MASAHIKO
    • C25C3/28
    • PROBLEM TO BE SOLVED: To provide a method where titanium oxide and the other metal oxide are directly reduced, and titanium and the other metal are produced.
      SOLUTION: The material to be melted comprising metal oxide is held to a melting reaction part in a crucible 6, and the material to be melted is heated using an electrode for melting, so as to be a melt 7. With the melt side (crucible) as the cathode, energizing is performed using an electrode for electrolysis, and the material to be melted comprising metal oxide to be charged inside the melt is reduced. The electrode for melting may be served also as the electrode for electrolysis. In the example shown in the figure, the liquid face of the melt is irradiated with plasma from a plasma torch 8 and is melted, and, as the electrode for electrolysis, an electrode (anode 9) dipped into the melt is used. In the case the melt comprises calcium chloride, the metal oxide is titanium oxide, and a transition type plasma torch is used, metal titanium can be efficiently produced. As the electrode for electrolysis, a gas electrode may be used.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供直接还原氧化钛和其它金属氧化物的方法,并制备钛和其它金属。 解决方案:将包含金属氧化物的待熔化材料保持在坩埚6中的熔融反应部分,并且使用熔化电极加热待熔化的材料,从而成为熔体7.用熔体 (坩埚)作为阴极,使用电解电极进行激励,并且包含待熔化的熔融金属氧化物的熔融材料减少。 用于熔化的电极也可以用作电解用电极。 在图中所示的例子中,用等离子体焰炬8等离子体照射熔体的液面,熔融,作为电解用电极,使用浸入熔液的电极(阳极9)。 在熔融物包括氯化钙的情况下,金属氧化物是氧化钛,并且使用过渡型等离子体焰炬,可以有效地制造金属钛。 作为电解用电极,可以使用气体电极。 版权所有(C)2006,JPO&NCIPI
    • 10. 发明专利
    • PROCESS FOR PRODUCING Ti OR Ti ALLOY BY REDUCTION OF Ca
    • 通过减少Ca生产Ti或Ti合金的方法
    • JP2005264320A
    • 2005-09-29
    • JP2004318075
    • 2004-11-01
    • Sumitomo Titanium Corp住友チタニウム株式会社
    • OGASAWARA TADASHIYAMAGUCHI MAKOTOHORI MASAHIKOUENISHI TORUTAKESHITA KATSUNORI
    • C22B5/04C22B9/10C22B34/12C25C3/26C25C3/28C25C7/06
    • C25C3/28C22B5/04C22B34/1268C22B34/129
    • PROBLEM TO BE SOLVED: To provide a process for producing high-purity metallic Ti or Ti alloy at high efficiency in an economic manner without using an expensive reducing agent.
      SOLUTION: The process comprises, while retaining a molten salt containing CaCl
      2 and having Ca fused in a reaction vessel, electrolyzing the molten salt of the reaction vessel and feeding a metal chloride containing TiCl
      4 into the molten salt so as to react with any Ca generated on the negative electrode side by the electrolysis to thereby produce granular Ti or Ti alloy in the molten salt. Further, when the reaction vessel is filled with a diaphragm 4 adapted to, while permitting circulation of the molten salt in the reaction vessel, partition the interior of the reaction vessel into the positive electrode 2 side and the negative electrode 3 side and block the transfer of Ca formed on the negative electrode side of the reaction vessel to the positive electrode side, any back reaction by Ca can be effectively suppressed. Still further, when a conductive porous material is used as the negative electrode, enhanced productivity can be realized.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 待解决的问题:提供一种以高效率经济地生产高纯度金属Ti或Ti合金的方法,而不使用昂贵的还原剂。 解决方案:该方法包括在将含有CaCl 2的熔融盐保持在反应容器中并熔化Ca的同时,将反应容器的熔融盐电解并加入含有TiCl 4 ,以便通过电解与在负极侧产生的任何Ca反应,从而在熔融盐中产生粒状Ti或Ti合金。 此外,当反应容器填充有隔膜4时,其能够允许在反应容器中循环熔融盐,将反应容器的内部分隔成正极2侧和负极3侧,并阻止转移 的Ca在反应容器的负极侧形成正极侧,可以有效地抑制Ca的反作用。 此外,当使用导电多孔材料作为负极时,可以实现提高的生产率。 版权所有(C)2005,JPO&NCIPI