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1. 发明专利

JP2013177684A Laminated structure type cermet, method for producing the same, and tool formed from the cermet 有权
标题翻译：层压结构型陶瓷，其制造方法以及从陶瓷制成的工具
公开(公告)号：JP2013177684A
公开(公告)日：2013-09-09
申请号：JP2013079349
申请日：2013-04-05
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社 , Sumitomo Electric Hardmetal Corp , 住友電工ハードメタル株式会社
发明人： MORIGUCHI HIDEKI , ISHIDA TOMOYUKI , IKEGAYA AKIHIKO
IPC分类号： C22C29/04 , B22F7/06 , B23B27/14 , C22B1/00 , C22B7/00 , C22C1/05
CPC分类号： Y02P10/234
摘要： PROBLEM TO BE SOLVED: To provide a cermet satisfying both characteristics of strength and toughness in good balance, even when cermet scrap is utilized, and to provide a method for producing the cermet and a tool formed from the cermet.SOLUTION: In a laminated structure type cermet, at least two TiCN-based cermet layers comprising a surface layer and an inner layer are laminated, wherein the total content rate of Zn and Sn in the inner layer is higher than the total content rate of Zn and Sn in the surface layer, and the surface layer has a thickness of 50 to 1,500 μm and a total content rate of Zn and Sn of
摘要翻译：要解决的问题：即使使用金属陶瓷废料，也提供金属陶瓷的金属陶瓷和金属陶瓷的制造方法，并且提供金属陶瓷的制造方法以及由金属陶瓷形成的工具。包含表层和内层的至少两个TiCN基金属陶瓷层被层压，其中内层中的Zn和Sn的总含量比表面层中的Zn和Sn的总含有率高表面层的厚度为50〜1500μm，Zn和Sn的总含有率<1ppm。还提供了一种诸如切割工具或使用金属陶瓷的模具工具以及使用金属陶瓷的再循环粉末制造金属陶瓷的方法的工具。

2. 发明专利

JP2011125943A Coating film, cutting tool, and method of manufacturing coating film 审中-公开
标题翻译：涂膜，切割工具和制造涂膜的方法
公开(公告)号：JP2011125943A
公开(公告)日：2011-06-30
申请号：JP2009285396
申请日：2009-12-16
申请人： National Institute For Materials Science , Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社 , 独立行政法人物質・材料研究機構
发明人： SETOYAMA MAKOTO , MORIGUCHI HIDEKI , KAMEI MASAYUKI
IPC分类号： B23B27/14 , C23C14/06 , C23C14/08 , C23C14/22 , C23C14/24 , C23C14/35
摘要： PROBLEM TO BE SOLVED: To provide a coating film excellent in the abrasion resistance and fusion resistance under a high temperature environment, and also to provide a cutting tool including the coating film, and a method of manufacturing the coating film. SOLUTION: The coating film is formed on a base material of the cutting tool, and includes a laminated body with a first oxide layer and a second oxide layer formed on the first oxide layer. The first oxide layer is located on the base material side from the second oxide layer. The first oxide layer has an α-alumina crystal structure. The composition of the second oxide layer is expressed as a following formula (1): (Al 1-x Zr x ) 2 O 3(1+y) . In the formula (1), x is a real number satisfying 0.001≤x≤0.07, and y is a real number satisfying -0.1≤y≤0.2. The second oxide layer is a film having the α-alumina crystal structure and a γ-alumina crystal structure. The cutting tool including the coating film and the method of manufacturing the coating film are also provided. COPYRIGHT: (C)2011,JPO&INPIT
摘要翻译：要解决的问题：提供在高温环境下耐磨性和耐熔融性优异的涂膜以及提供包括该涂膜的切削工具以及该涂膜的制造方法。解决方案：涂膜形成在切削工具的基材上，并且包括具有形成在第一氧化物层上的第一氧化物层和第二氧化物层的层压体。第一氧化物层位于从第二氧化物层的基材侧。第一氧化物层具有α-氧化铝晶体结构。第二氧化物层的组成用下式（1）表示：（A1 1-x Zr X > 3（1 + y）的。在式（1）中，x是满足0.001≤x≤0.07的实数，y是满足-0.1≤y≤0.2的实数。第二氧化物层是具有α-氧化铝晶体结构和γ-氧化铝晶体结构的膜。还提供了包括涂膜的切削工具和涂膜的制造方法。版权所有（C）2011，JPO＆INPIT

3. 发明专利

JP2011042830A Cemented carbide 有权
标题翻译：硬质合金
公开(公告)号：JP2011042830A
公开(公告)日：2011-03-03
申请号：JP2009191493
申请日：2009-08-20
申请人： Allied Material Corp , Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社 , 株式会社アライドマテリアル
发明人： OKUNO TAKUYA , HIROSE KAZUHIRO , MORIGUCHI HIDEKI , IKEGAYA AKIHIKO , SASAYA KAZUO , YAMAMOTO RYOJI
IPC分类号： C22C29/08 , B23B27/14 , C22C1/05
CPC分类号： C22C29/08 , C22C14/00
摘要： PROBLEM TO BE SOLVED: To provide a cemented carbide which has high thermal diffusivity, and has excellent wear resistance, and to provide a cutting tool provided with a base material made of the cemented carbide. SOLUTION: The WC based cemented carbide is obtained in such a manner that a hard phase essentially consisting of WC particles is bonded by a bonding phase essentially consisting of Co, and is used for a cutting tool. The bonding phase is substantially composed of Co or Co and Ni, and the total content of the Co and Ni is 4.5 to 15 mass%. The average particle diameter of the WC particles in the cemented carbide is 0.4 to 4 μm, and, provided that the average particle diameter of the WC particles is defined as x(μm), the thermal diffusivity X(cm 2 /sec) of the alloy satisfies X>0.055x+0.238. The cemented carbide further can comprise one or more elements selected from Cr, Ta, Nb, Zr and Ti by 0.05 to 5 mass% in total. COPYRIGHT: (C)2011,JPO&INPIT
摘要翻译：要解决的问题：提供一种具有高热扩散性并且具有优异的耐磨性的硬质合金，并且提供一种设置有由硬质合金制成的基材的切削工具。解决方案：以这样的方式获得WC基硬质合金，使得基本由WC颗粒组成的硬质相通过由Co组成的粘结相结合，并用于切削工具。键合相基本上由Co或Co和Ni组成，Co和Ni的总含量为4.5〜15质量％。硬质合金中的WC粒子的平均粒径为0.4〜4μm，只要将WC粒子的平均粒径定义为x（μm），则热扩散率X（cm 2 < SP> /秒）满足X> 0.055×+ 0.238。硬质合金还可以包含选自Cr，Ta，Nb，Zr和Ti中的一种或多种元素，总计为0.05至5质量％。版权所有（C）2011，JPO＆INPIT

4. 发明专利

JP2009269096A Surface-coated cutting tool 有权
标题翻译：表面涂层切割工具
公开(公告)号：JP2009269096A
公开(公告)日：2009-11-19
申请号：JP2008119039
申请日：2008-04-30
申请人： Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社
发明人： KOIKE SACHIKO , SETOYAMA MAKOTO , MORIGUCHI HIDEKI , MIYANAGA YOSHINORI , TABAYASHI DAIJI , OKITA JUNYA
IPC分类号： B23B27/14 , B23B51/00 , B23C5/16 , C23C14/06 , C23C16/30 , C23C16/34 , C23C16/36 , C23C16/40
摘要： PROBLEM TO BE SOLVED: To provide a surface-coated cutting tool increased in wear resistance by forming a film thicker than a conventional cutting tool by a physical vapor deposition method and suppressed in the rupture of the film during the formation and cutting.
SOLUTION: This surface-coated cutting tool includes a base and the film formed on the base. The film is a physical vapor deposition layer with a thickness of 15-50 μm, has a tendency of (200) surface orientation in X-ray diffraction, and includes a columnar structure in which a peak half-power band width 2θ on the (200) surface meets the requirement of 0.1°
摘要翻译：要解决的问题：为了提供通过用物理气相沉积法形成比常规切削工具更厚的膜来提高耐磨性的表面涂层切削工具，并且抑制了在成形和切削过程中膜的破裂。
解决方案：该表面涂层切割工具包括基部和形成在基部上的膜。薄膜是厚度为15-50μm的物理气相沉积层，在X射线衍射中具有（200）表面取向的倾向，并且包括柱状结构，其中（ 200）表面满足0.1°<2θ<0.9°的要求。柱状结构包括多个柱状晶体。在柱状结构中，垂直长度为基底表面2.5-4μm的柱状晶体在垂直于基底表面2μm的位置占据预定长度的段的50-80％，并且在平行于基部表面的预定长度的段。版权所有（C）2010，JPO＆INPIT

5. 发明专利

JP2009136962A Drilling method of fiber-reinforced composite material and cutting chip sucking apparatus 审中-公开
标题翻译：纤维增强复合材料的钻孔方法和切割芯片取出装置
公开(公告)号：JP2009136962A
公开(公告)日：2009-06-25
申请号：JP2007315817
申请日：2007-12-06
申请人： Kumamoto Univ , Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社 , 国立大学法人熊本大学
发明人： SAKAMOTO SHIGEHIKO , MORIGUCHI HIDEKI , OKITA JUNYA , YOSHIHISA HIROMICHI
IPC分类号： B23B47/34 , B23Q11/00
摘要： PROBLEM TO BE SOLVED: To drill a fiber-reinforced composite material such as an FRP material, while improving machining quality and work environment. SOLUTION: The fiber-reinforced composite material is drilled by using a drilling tool 5 having a body in which an air hole is arranged from the rear end of the tool to the leading end thereof along its axis, while discharging compressed air passing through the air hole from a tool end and sucking powdery cutting chips spread by the air, with a cutting chip sucking apparatus 10 provided with a cylindrical cover 11 covering the drilling tool 5. COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：在提高加工质量和工作环境的同时，对FRP材料等纤维增强复合材料进行钻孔。解决方案：通过使用具有主体的钻孔工具5钻出纤维增强复合材料，所述钻具5具有从工具的后端沿其轴线排列到其前端的空气孔，同时排出压缩空气通过通过从工具端的气孔和吸入由空气传播的粉末状切割屑，用切割芯片吸附装置10设置有覆盖钻孔工具5的圆柱形盖11.版权所有（C）2009，JPO＆INPIT

6. 发明专利

JP2009083096A Cutting tool 有权
标题翻译：切割用具
公开(公告)号：JP2009083096A
公开(公告)日：2009-04-23
申请号：JP2008234053
申请日：2008-09-11
申请人： Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社
发明人： ISHIDA TOMOYUKI , MORIGUCHI HIDEKI , IKEGAYA AKIHIKO
IPC分类号： B23B27/14 , B23B27/22 , C22C27/04 , C22C29/08 , C23C14/06 , C23C16/34
摘要： PROBLEM TO BE SOLVED: To provide a cutting tool having excellent impact resistance and providing good gloss on a finish surface.
SOLUTION: The cutting tool 10 is composed by laminating a cemented carbide layer 11 and a cermet layer 12. The whole rake face is formed of the cemented carbide layer 11, and a flank face is formed of an laminated surface of the cemented carbide layer 11 and the cermet layer 12. At a cutting blade part (a corner part of the cutting tool 10), the cemented carbide layer 11 is thin. When h1 is the maximum thickness of the tool 10, and h2 is the maximum thickness of the cemented carbide layer existing in the cutting blade part, h2/h1 satisfies 0.002 or more and 0.02 or less. The cemented carbide layer more excellent in toughness than cermet is provided on the rake face side, which makes the tool resistant to impact due to contact with chips, etc. The high ratio of the cermet layer on the flank face side of the cutting blade part provides the good gloss on the finish surface.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供具有优异抗冲击性并在精加工表面上提供良好光泽度的切削工具。解决方案：切削工具10由层叠硬质合金层11和金属陶瓷层12构成。整个前刀面由硬质合金层11形成，并且侧面由胶合层11的层叠表面形成。碳化物层11和金属陶瓷层12.在切割刀片部分（切削工具10的拐角部分）处，硬质合金层11较薄。当h1是工具10的最大厚度，h2是存在于切割刀片部分中的硬质合金层的最大厚度时，h2 / h1满足0.002以上且0.02以下。在金属陶瓷上的韧性比金属陶瓷更优异的硬质合金层设置在前刀面上，这使得刀具抵抗由于与刀片接触等而产生的冲击。金属陶瓷层在切割刀片部分的后刀面侧的高比率在表面上提供良好的光泽度。版权所有（C）2009，JPO＆INPIT

7. 发明专利

JP2009061539A Amorphous carbon film coating tool 审中-公开
标题翻译：非晶碳膜涂料工具
公开(公告)号：JP2009061539A
公开(公告)日：2009-03-26
申请号：JP2007230816
申请日：2007-09-05
申请人： Sumitomo Corp , Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , Toyota Motor Corp , トヨタ自動車株式会社 , 住友商事株式会社 , 住友電工ハードメタル株式会社 , 住友電気工業株式会社
发明人： OKITA JUNYA , MORIGUCHI HIDEKI , FUKUI HARUYO , KITAGAWA NOBUYUKI , YOSHIMURA HIROHITO , TODA YOSHIKAZU , AMANO SUSUMU
IPC分类号： B23B27/14 , B23B51/00 , B23C5/16 , C23C14/06
摘要： PROBLEM TO BE SOLVED: To provide an amorphous carbon film coating tool excellent in adhesion resistance not only in wet working but also in dry or semi-dry working of soft metal.
SOLUTION: The amorphous carbon film coating tool includes a base material 100 and an amorphous carbon film 110 covering at least a part of the base material 100. The amorphous carbon film 110 does not exist in a region (diminishing region 140) at a distance of 10 μm or less from a cutting edge ridge in a direction substantially vertical to the ridge on a rake face of the tool, but is provided in a region out of the above region and contributing to the cutting. If the amorphous carbon film does not exist in a specific region in the vicinity of the cutting edge ridge, adhesion resistance is remarkably excellent when compared with a tool having the amorphous carbon film on the entire surface of the base material.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供不仅在湿法加工中而且在软金属的干燥或半干燥加工中都具有优异的粘合性的无定形碳膜涂覆工具。解决方案：无定形碳膜涂覆工具包括基材100和覆盖基材100的至少一部分的无定形碳膜110.无定形碳膜110不存在于区域（递减区域140）中的区域在与工具的前刀面上的脊基本上垂直的方向上的切割刃脊的距离为10μm以下，但是设置在上述区域内并有助于切割。如果无定形碳膜不存在于切削刃附近的特定区域中，与在基材的整个表面上具有无定形碳膜的工具相比，耐粘着性显着优异。版权所有（C）2009，JPO＆INPIT

8. 发明专利

JP2008284638A Coated cutting tool 有权
标题翻译：涂层切割工具
公开(公告)号：JP2008284638A
公开(公告)日：2008-11-27
申请号：JP2007130953
申请日：2007-05-16
申请人： Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社
发明人： ISHIDA TOMOYUKI , MORIGUCHI HIDEKI , IKEGAYA AKIHIKO
IPC分类号： B23B27/14 , B22F3/24 , B22F7/00 , C22C1/05 , C22C29/08 , C23C14/06
摘要： PROBLEM TO BE SOLVED: To provide a coated cutting tool and a manufacturing method for the film cutting tool, which provides excellent abrasion resistance and thermal crack proofing.
SOLUTION: The coated cutting tool includes: a base material 1 laminated with a fine grain layer 1p made of WC group cemented carbide using WC particles 10p of fine grain as a hard layer and a coarse grain layer 1g made of WC group cemented carbide using WC particles 10g of coarse grain as a hard layer; and a coated film 2 formed on the base material 1 surface. The mean particle diameter of WC particles 10p of the fine grain layer 1p is more than 1 μm and less than 3 μm, and the mean particle diameter of WC particles 10g of the coarse grain layer 1g is more than 1 μm and 3 μm or less. The fine grain layer 1p is disposed on the surface side of the base material, and the coated film 2 is formed on this layer 1p by means of physical vapor deposition. Crystal grain 20 which is developed by direct contact with the WC particles 10p of the fine grain layer 1p exists among the crystal grain 20 constituting the coated film 2, and the grain diameter of the crystal grain 20 is the size approximately same as the WC particles 10p of the fine grain layer 1p. The coating cutting tool is manufactured by forming the coated film 2 after performing bombardment process on the base material 1 surface using dilute gas ion.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种涂层切割工具和用于薄膜切割工具的制造方法，其提供优异的耐磨性和耐热裂纹性。解决方案：涂覆的切削工具包括：基体材料1，其与由WC组合硬质合金制成的细晶粒层1p层叠，所述细小颗粒层由WC颗粒10p作为硬质层和由WC组合的粗颗粒层1g粘合碳化物使用WC颗粒10g粗颗粒作为硬层; 以及形成在基材1表面上的涂膜2。微粒层1p的WC颗粒10p的平均粒径大于1μm且小于3μm，粗粒层1g的WC颗粒10g的平均粒径为1μm以上3μm以下。细粒层1p设置在基材的表面侧，通过物理气相沉积在该层1p上形成涂膜2。在构成涂膜2的晶粒20中存在与微细颗粒层1p的WC颗粒10p直接接触而显影的晶粒20，晶粒20的晶粒直径与WC颗粒大致相同 10p的细粒层1p。通过在使用稀释气体离子对基材1表面进行轰击处理后，形成被覆膜2来制造涂布切削工具。版权所有（C）2009，JPO＆INPIT

9. 发明专利

JP2008168364A Surface-coated cutting tool 有权
标题翻译：表面涂层切割工具
公开(公告)号：JP2008168364A
公开(公告)日：2008-07-24
申请号：JP2007001484
申请日：2007-01-09
申请人： Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社
发明人： KOIKE SACHIKO , SETOYAMA MAKOTO , MORIGUCHI HIDEKI
IPC分类号： B23B27/14 , B23B51/00 , B23C5/16 , C23C14/06 , C23C14/08
摘要： PROBLEM TO BE SOLVED: To provide a surface-coated cutting tool formed with an oxide aluminum multi-layer coat improved in wear resistance as coating.
SOLUTION: The surface-coated cutting tool has a base material and one or more coats formed on the base material. The coat includes at least an oxide aluminum multi-layer coat, and the oxide aluminum multi-layer coat includes two ore more types of unit layers constructed by oxide aluminum including additive elements, and has a structure in which two or more types of unit layers are periodically repeatedly laminated, and combination and type of the additive elements to form respective unit layers are varied, and the additive elements are at least one type element chosen among a group including IVa group element, Va group element, VIa group element, Y, Ca, Mg, B, and Si, in a periodic table.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供一种形成有氧化铝多层涂层的表面涂层切削工具，其耐磨性改善为涂层。
解决方案：表面涂层切削工具具有基材和形成在基材上的一个或多个涂层。该涂层至少包含氧化铝多层涂层，氧化铝多层涂层包括由包括添加元素的氧化铝构成的两种以上的单元层，并且具有其中两种或更多种类型的单元层周期性重复层叠，并且添加元素的组合和类型形成各自的单位层，添加元素为选自包括IVa族元素，Va族元素，VIa族元素，Y， Ca，Mg，B和Si。版权所有（C）2008，JPO＆INPIT

10. 发明专利

JP2008000879A Surface coated cutting tool 有权
标题翻译：表面涂层切割工具
公开(公告)号：JP2008000879A
公开(公告)日：2008-01-10
申请号：JP2007023361
申请日：2007-02-01
申请人： Sumitomo Electric Hardmetal Corp , Sumitomo Electric Ind Ltd , 住友電工ハードメタル株式会社 , 住友電気工業株式会社
发明人： KOIKE SACHIKO , SETOYAMA MAKOTO , MORIGUCHI HIDEKI
IPC分类号： B23B27/14 , C23C14/08
摘要： PROBLEM TO BE SOLVED: To provide a surface coated cutting tool furnished with an oxide aluminum film capable of providing excellent tool life by preventing peeling and large scale breakage of the film and making tenacity and abrasion resistance compatible with each other at a high degree and forming itself easily. SOLUTION: This surface coated cutting tool constitutes its characteristic feature that it includes at least a layer of the oxide aluminum film, the oxide aluminum film is a film containing oxide aluminum, at least one layer of the oxide aluminum film out of the oxide aluminum film mixes and contains the oxide aluminum of an α-type crystal structure and the oxide aluminum of a γ-type crystal structure in the same layer, the oxide aluminum of the α-type crystal structure has tensile stress and the oxide aluminum of the γ-type crystal structure has compressive stress. COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供一种具有氧化铝膜的表面涂层切割工具，其能够通过防止膜的剥离和大规模破裂并且使高强度和耐磨性彼此兼容，从而提供优异的工具寿命度并且容易形成。解决方案：该表面涂层切割工具构成其特征在于其至少包含一层氧化铝膜，氧化铝膜是含有氧化铝的膜，至少一层氧化铝膜不在氧化铝膜在同一层中混合并含有α型晶体结构的氧化铝和γ型晶体结构的氧化铝，α型晶体结构的氧化铝具有拉伸应力和氧化铝 γ型晶体结构具有压应力。版权所有（C）2008，JPO＆INPIT

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