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1. 发明专利

JPS5857496A COAL GASIFICATION BY USING MOLTEN IRON AND SLAG 失效
公开(公告)号：JPS5857496A
公开(公告)日：1983-04-05
申请号：JP15654881
申请日：1981-09-30
申请人： SUMITOMO METAL IND
发明人： TANAKA TSUTOMU , HIRAOKA FUMIAKI , TAKATANI KOUJI , OKANE KOUJI
IPC分类号： C10J3/57
摘要： PURPOSE:To efficiently gasify coal while accomplishing effective utilization of a steel-making slag, by injecting coal, the steel-making slag and a gasifying agent (oxygen) itno molten iron to effect the reaction. CONSTITUTION:Oxygen and solid materials (pulverized coal, steel-making slag and auxiliary material) in a hopper 10 are injected at a high speed through an unimmersed upward lance 9 into molten iron 8 reserved in a melting furnace 1 and reacted to reduce and dissolve FeO, MnO, etc. in the slag in an iron bath, and generated crude gas (primarily consisting of CO and H2) is withdrawn through a hood 2 out of the furnace and sent through a heat exchanger 14 and a dust collector 15 to a gas holder 16. The modified slag 18 obtd. is sent through a connection hole 4, a slag-heating chamber 5 and a slag outlet 6 (numeral 3 represents a partition; 11 a gas injection nozzle; 5-1 a burner for heating) to a desulfurization chamber 7 and, after desulfurized with steam blown through a nozzle 7-1, discharged to a recovering tank 13 as blast furnace slag.

2. 发明专利

JPS56122891A COAL SUPPLY CONTROLLING APPARATUS IN GASIFICATION APPARATUS FOR COAL 失效
公开(公告)号：JPS56122891A
公开(公告)日：1981-09-26
申请号：JP2577480
申请日：1980-02-29
申请人： SUMITOMO METAL IND
发明人： HIRAOKA FUMIAKI , OKANE KOUJI , TANAKA TSUTOMU
IPC分类号： C10J3/57 , C10J3/46
摘要： PURPOSE:To enable coal to be stably supplied economically, by a method wherein steam and a noncondensible gas such as nitrogen are used as carrier gases for coal, and the flow rates of both gases are controlled. CONSTITUTION:Flow rate patterns of steam and nitrogen are preset by a flow rate pattern signal-generating apparatus 34. In the initial stage of transportation, the flow rate of steam is preset at zero in order to prevent the condensation of steam. In the end stage, the flow rate of steam is preset at 100% in order to enhance gasification efficiency. As soon as operation is initiated, the pressure information and the flow rates of steam and nitrogen are input into a flow rate-detecting apparatus 31 by mass flowmeters 35-1, 35-3 and difference pressure converters 36-1, 36-3, whereby amounts flowed into a furnace are calculated. A difference between actual flow rate and the preset flow rate of the flow rate signal-generating apparatus 34, is detected by a flow rate comparator 32, and is output to a valve opening signal-generating apparatus 33. The valve opening-adjusting signals of steam and nitrogen are output to valve opening-controlling apparatus 30-1, 30-3 to to adjust the openings of valves 18-1, 18-3, whereby preset amounts of steam and nitrogen are flowed into the gasification furnace.

3. 发明专利

JPS55160089A GASIFICATION OF SOLID CARBONACEOUS MATERIAL BY IRON BATH 失效
公开(公告)号：JPS55160089A
公开(公告)日：1980-12-12
申请号：JP6827179
申请日：1979-05-31
申请人： SUMITOMO METAL IND
发明人： HIRAOKA FUMIAKI , OKANE KOUJI , YAMAGATA CHISATO
IPC分类号： C10J3/57 , C10J3/52
摘要： PURPOSE:Efficient gasification of coal, capable of maintaining carbon concentration in an iron bath and the latent heat of the produced gas, by the gasification of a solid carbonaceous material with addition of Cr, Mo, W, V or Nb to the iron bath, according to the sulfur concentration in the bath. CONSTITUTION:In the gasification of a solid carbonaceous material, in a solid carbonaceous material-gasifying furnace, by means of an iron bath, when the sulfur concentration in the bath increases and the amount of the molten iron in the iron bath is decreased, 30-80kgs, per ton of the molten iron, of at least one among Cr, Mo, W, V and Nb, are added to the ironbath, to maintain the carbon concentration in the bath, and to prevent reduction of coal conversion and of the latent heat of the produced gas. The amount of alloy added to the bath, is so limited as described, because it is impossible to efficiently prevent reduction of the carbon concentration in the bath and maintain the latent heat of the produced gas, by the addition of less than 30kg per ton of the molten iron, and addition of more than 80kgs is ineffective because of saturation, causing a cost increase.

4. 发明专利

JPS55149388A GASIFICATION OF SOLID CARBONACEOUS SUBSTANCE BY ION BATH 失效
公开(公告)号：JPS55149388A
公开(公告)日：1980-11-20
申请号：JP5777179
申请日：1979-05-10
申请人： SUMITOMO METAL IND
发明人： HIRAOKA FUMIAKI , OKANE KOUJI , TANAKA TSUTOMU
IPC分类号： C10J3/57
摘要： PURPOSE:To permit a high-performance operation of the gasification of solid carbonaceous substances, producing a gross high calorie gas, by the system in which a gas containing CO2 and H2O, e.g., the waste gas from a hot blast stove, a lime kiln, etc., is used as a carrier gas for coal and also the waste gas is utilized for the control of the temperature of an iron bath. CONSTITUTION:The waste gas from a hot blast stove, a heating furnace, a lime kiln, etc., containing CO2 and H2O, is used as a carrier gas for coal and also the waste gas is utilized to control the temperature of an iron bath, in which the waste gas is reformed into a combustible gas by the reactions of the formulas I and II and at the same time the temperature control of the iron bath is made possible. As shown in Fig. when coal is delivered by the waste gas as a carrier gas and blown with O2 into the iron bath 2 through the blowing lance 4, the coal is soon converted into CO and H2 gases by the reactions of the formulas I and II, and then the combustible gases are recovered through the duct 5 and stored in a gas holder through a clarifier. In case where the temperature of the waste gas is high, water is supplied for regulating the temperature of the waste gas by the latent heat of evaporation of water and thereby the temperature of the iron bath can be controlled.

5. 发明专利

JPS55107707A SPOUT TEMPERATURE CONTROLLING METHOD OF BLAST FURNACE 失效
公开(公告)号：JPS55107707A
公开(公告)日：1980-08-19
申请号：JP1367979
申请日：1979-02-07
申请人： SUMITOMO METAL IND
发明人： HIRAOKA FUMIAKI , OKANE KOUJI , TANAKA TSUTOMU
IPC分类号： C21B7/14
摘要： PURPOSE:To form the layers of solidified iron and solidified slag to even thicknesses on the inside surface of the spout and prevent the consumption of the stamp material of the spout inside surface of providing a water cooling unit to the outside surface of the spout of the blast furnace, controlling a cooling water valve by the inlet and exit side temperatures of the molten iron and cooling water and adequately controlling the temperature of the top surface of the spout. CONSTITUTION:The casting bed spout or tapping spout 3 of the blast furnace is formed by stamping stamp material 2 of a fixed thickness on the inner side of a carbon spout 1 and a cooling water channel 4 is provided on the outer side thereof. A valve 13, cooling water temperature detector 8 and water amount detector 7 are provided to the inlet side pipe 6 of cooling water and an exit side temperature detector 10 is provided in the exit side pipe 9. Further, a temperature detector 11 of molten iron and molten slag is provided in the spout 3. The information from the respective detectors 7, 8, 10, 11 is inputted to an arithmetic unit 12 which in turn emits a signal to the valve 13 so that the temperature of the contact surface between the spout 3 and the molten iron or molten slag becomes less than the solidification temperature of the molten iron or molten slag, whereby the opening of the valve 13 is controlled. The surface temperature of the stamp material 2 of the spout 3 becomes lower than the solidification temperature of the molten iron or molten slag and the solidification layer of the molten iron or molten slag of an even thickness is formed on the inside surface of the stamp material 2, whereby the damaging of the stamp material 2 is prevented.

6. 发明专利

JPS60186591A OPERATION OF GASIFICATION OF SOLID CARBONCEOUS SUBSTANCE AND UNIT THEREFOR 失效
公开(公告)号：JPS60186591A
公开(公告)日：1985-09-24
申请号：JP4123884
申请日：1984-03-06
申请人： SUMITOMO METAL IND
发明人： TANAKA TSUTOMU , HIRAOKA FUMIAKI , OKANE KOUJI
IPC分类号： C10J3/57
摘要： PURPOSE:The gasification of solid carbonaceous substances such as coal or coke is conducted utilizing a melted metal bath such as an iron bath to prevent the walls of the reaction vessel from being damaged by high-temperature radiant heat, convection of high-temperature product gas and flying of melted metal. CONSTITUTION:The coolant is fed to the cooling panel 3 which constitutes at least a part of the inner wall of gasification reactor 1 and has a plurality of nozzle 5 for jetting the coolant on its wall and simultaneously a part of the coolant is jetted into the reactor to cool the panel. Simultaneously, a non-dipping type lance is revolved by device 13 and moved vertically by unit 14 to make the deposition on the inner wall of the gasifier 1 as uniform as possible.

7. 发明专利

JPS60133090A COAL GASIFIER 失效
公开(公告)号：JPS60133090A
公开(公告)日：1985-07-16
申请号：JP24073883
申请日：1983-12-20
申请人： SUMITOMO METAL IND
发明人： TANAKA TSUTOMU , OKANE KOUJI
IPC分类号： C10J3/57
摘要： PURPOSE:A pressure-releasing valve is installed so that it is opened according to the signals from the pressure detector to maintain the pressure inside the furnace equal to the atmospheric pressure to avoid burst on start and shutdown and prevent the damage of the installation. CONSTITUTION:Melted iron 10 is introduced from the inlet 3 into the gasification furnace and all the valves are closed. Then, the rotor for cut-feeding powdery coal is stopped. The pressure-releasing valve 7 is opened, valves 19-3 is opened to introduced the carrier gas into the furnace. Then, the rotor 22 is started and simultaneously valve 19-1 is opened to introduce oxygen and powdery coal into the furnace to ignite fire. The gas produced is purged through the release valve 7 out of the furnace to burn the flare stack 16 to avoid the gasifier from being damaged. The combustion of the powdery coal in the furnace is detected with a radiation thermometer 17 and the difference in pressure between the inside of the furnace and the outside is detected with the sensor 24 to control the valves 25-1-25-3 to keep the pressure inside the furnace constant.

8. 发明专利

JPS5938285A Equipment for gasification of coal or the like 失效
标题翻译：煤炭或类似气体的设备
公开(公告)号：JPS5938285A
公开(公告)日：1984-03-02
申请号：JP14832882
申请日：1982-08-25
申请人： Sumitomo Metal Ind Ltd
发明人： HIRAOKA FUMIAKI , TANAKA TSUTOMU , OKANE KOUJI
IPC分类号： C10J3/46 , C10J3/57
CPC分类号： C10J3/57 , C10J3/723 , C10J3/78 , C10J3/84 , C10J2300/093 , C10J2300/0943 , C10J2300/0959 , C10J2300/0976
摘要： PURPOSE:To perform long-time continuous operation with improved efficiency of gasification thus insuring consistent supply of gas, by employing an iron bath gasification oven which produces molten iron as a medium for heat necessary for the gasification reaction and discharges slag continuously without the need of tilting the oven. CONSTITUTION:Coal, coke, etc. are blown together with a gasifying agent into a bath of high-temperature iron 15 kept in a molten state. A high-pressure gasifying oven 1 holding the molten iron bath is divided into a gasifying chamber 3 and a slag dischrging chamber 4 by a partitioning wall 2 suspended from the ceiling of the oven and having a cooling device. The pressure in the two chambers is controlled by means of liquid level adjusting high-pressure valves P1 and P2 and pressure reading valves V1 and V2 and slag is discharged continuously. The high-pressure gasification oven has a slag discharging aperture and an outside slag discharging chamber for continuous discharge of formed slag and a control device in the same construction as above which controls liquid levels of the gasifying chamber and the slag discharging chamber to perform continuous discharge of slag.
摘要翻译：目的：以提高气化效率进行长时间连续运行，从而确保煤气的一致供应，通过使用铁浴气化炉，其产生铁水作为气化反应所需的热介质，连续排出炉渣，不需要倾斜烤箱。构成：将煤，焦炭等与气化剂一起吹入保持在熔融状态的高温铁15的浴中。保持铁水浴的高压气化炉1由悬挂在烤箱天花板上的分隔壁2分为气化室3和炉渣排出室4，并具有冷却装置。两个室中的压力通过液位调节高压阀P1和P2以及压力读数阀V1和V2控制，炉渣连续排出。高压气化炉具有排渣孔和外渣排出室，用于连续排出成型渣，控制装置采用与上述相同的结构，控制气化室和排渣室的液面进行连续排放的渣。

9. 发明专利

JPS58185707A Refining method of steel 失效
标题翻译：钢精炼方法
公开(公告)号：JPS58185707A
公开(公告)日：1983-10-29
申请号：JP6937982
申请日：1982-04-23
申请人： Sumitomo Metal Ind Ltd
发明人： OKANE KOUJI , NAKAJIMA HIDEMASA , OKAMURA SHIYOUZOU , SUEYASU MASANOBU , MASAKO TAKASHI
IPC分类号： C21C5/28 , C21C1/02 , C21C5/32 , C21C5/46 , F27D3/18
CPC分类号： F27D3/18 , C21C5/4606
摘要： PURPOSE: To convert a slag making agent efficiently to slag with an inexpensive installation and to refine steel stably by mixing powder contg. the slag making agent with an O
2 jet in the outlet part of a top blowing O
2 nozzle thereby blowing the powder into the molten steel.
CONSTITUTION: A powder supply route 3 is provided at the center of a perforated lance 2, and an O
2 supply route 4 is provided around the nozzle hole thereof. Steel is refined by using a lance of quadruple pipe provided with through-holes 6 communicating with the outlet parts of respective O
2 nozzle holes 5 in the lower part of the route 3. In the figure 7, 8 are the passages of cooling water. Powder mixed therein with ≥1 kind among slag making agents such as CaO, fluorite is mixed with the O
2 ejecting from the lance 2 and is blown to a fire point. More specifically, the powder slag making agent in the route 3 at the center is passed through the holes 5 provided in the lower part of the route 3 and is joined with the O
2 ejected in to the outlet parts of the nozzle holes 6 disposed around the same, whereby said agent is dispersed in the ejected O
2 . The powder slag making agent is thus contained in the O
2 flow without using higher pressure in the power supply system in the case of said lance 2 and the life of the lance is prolonged with less abrasion in the powder nozzle part.
COPYRIGHT: (C)1983,JPO&Japio
摘要翻译：目的：通过廉价的安装将造渣剂有效地转化为矿渣，并通过混合粉末来稳定地对钢进行精炼。在顶吹O 2喷嘴的出口部分中具有O 2射流的造渣剂，从而将粉末吹入钢水中。构成：在穿孔喷枪2的中心设置有粉末供给路径3，在喷嘴孔的周围设置有O 2供给路径4。通过使用具有与路线3的下部中的各个O 2喷嘴孔5的出口部分连通的通孔6的四重管的喷枪来精炼钢。在图7中，8是冷却水的通道。在CaO，萤石等造渣剂中混合有> = 1种的粉末与从喷枪2喷射的O 2混合并吹入点火。更具体地说，中心的路径3中的粉渣生成剂通过设置在路径3的下部的孔5，并且与排出到喷嘴孔6的出口部的O2接合，相同，由此所述试剂分散在所喷射的O 2中。因此，在所述喷枪2的情况下，所述粉末造渣剂被包含在所述O2流中，而不会在所述供电系统中使用较高的压力，并且所述喷枪的使用寿命在所述粉末喷嘴部分中的磨损较小的情况下被延长。

10. 发明专利

JPS58104153A MANUFACTURE OF NICKEL ALLOY STEEL 失效
公开(公告)号：JPS58104153A
公开(公告)日：1983-06-21
申请号：JP20319981
申请日：1981-12-16
申请人： SUMITOMO METAL IND
发明人： NAKAJIMA HIDEMASA , OKAMURA SHIYOUZOU , SUEYASU MASANOBU , KOJIYOU SAKAE , OKANE KOUJI , TAGAMI TOYOSUKE , FUKUDA JIYUUICHIROU , ANEZAKI MASAHARU , MATSUO TOORU , MASUDA SEIICHI
IPC分类号： C22C33/04 , C22C38/00 , C22C38/08
摘要： PURPOSE:To economically manufacture a nickel alloy steel by blowing a carbonaceous material and a gasifying agent into a molten iron bath, charging nickel matte into the bath, and desulfurizing and dephosphorizing the resulting crude ferronickel. CONSTITUTION:A carbonaceous material 3 such as coal and a gasifying agent 4 such as oxygen are blown into a molten iron bath 1 stored in a melting furnace 2 from a lance 5 to carry out gasification, and the produced gas is recovered through a liftable skirt 9 and a hood 10. Nickel matte 6 is then added to the molten iron 1 from bottom blowing nozzles 8 and the lance 5 or a flux charging inlet 11. The matte 5 charged into the furnace 2 receives heat rapidly in the iron bath and is melted, and the molten matte is separated into Ni and S. The Ni is solubilized in the iron bath 1, forming molten ferronickel. Part of the S is absorbed in the bath 1 and most of it is absorbed in slag. The molten ferronickel as a base metal in the furnace 2 is desulfurized, dephosphorized and decarburized to manufacture a nickel steel.

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