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    • 1. 发明专利
    • Method for caulking and joining metal sheet
    • 用于切割和接合金属片的方法
    • JP2013202627A
    • 2013-10-07
    • JP2012071854
    • 2012-03-27
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • OTSUKA MASAHITOKUROBE ATSUSHI
    • B21D39/03
    • PROBLEM TO BE SOLVED: To provide a method for caulking and joining a metal sheet with high joining strength by suppressing generation of cracks subject to generate on nearly Y-shaped crossing side wall parts, even in caulking joining by using a triradius punch.SOLUTION: A plurality of metal sheets are laminated and placed on movable blades divided into three and arranged on an outer periphery of a triradius fixed anvil. A triradius columnar punch is locally pushed to the metal sheet from above to plastically deform the upside metal sheet, and the movable blades divided and arranged on the outer periphery of the fixed anvil are individually released to the outer peripheral direction to plastically deform the underside metal sheet so as to mechanically join the upside/underside metal sheets. A movable blade in which a corner R is set to be not less than 0.78 t and not more than a radius of an inscribed circle of a punch head flat part is used as the movable blade. However, the t is thickness obtained by summing all the thicknesses of a plurality of the metal sheets.
    • 要解决的问题:为了提供一种通过抑制在几乎Y形的交叉侧壁部分上产生的裂缝的产生来提供具有高接合强度的金属板的铆接和接合的方法,即使通过使用三边形冲头进行铆接连接。解决方案: 将多个金属片层压并放置在三分之一的可动刀片上,并布置在三维半固定砧座的外周。 将三边形柱状冲头从上方局部推入金属板,使上侧金属板塑性变形,分割配置在固定砧座外周的可动刀片分别向外周方向释放,使下侧金属 以便机械地连接上侧/下侧金属片。 作为可动刀片,使用角度R设定为不小于0.78t且不大于冲头平头部的​​内接圆的半径的可动刀片。 然而,t是通过对多个金属板的所有厚度求和而获得的厚度。
    • 2. 发明专利
    • Manufacturing method of lid of battery case
    • 电池盒的制造方法
    • JP2012212569A
    • 2012-11-01
    • JP2011077913
    • 2011-03-31
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • OTSUKA MASAHITOMORIKAWA SHIGERU
    • H01M2/12H01M2/04
    • H01M2/12B21D51/383H01M2/1241
    • PROBLEM TO BE SOLVED: To solve such a problem of the conventional manufacturing method of a lid of a battery case that since an annular thin part is formed in a metal plate by pressing an annular protrusion against the metal plate that is molded previously into a shape suitable for being attached to the case body, the lid is curved and thereby it may be difficult to weld the lid to the case body.SOLUTION: The manufacturing method of a lid of a battery case comprises: a coning step for forming an annular thin part 3 in a metal plate 100 by pressing an annular protrusion 23 against the metal plate 100 that is the raw material of the lid 1; and a sidewall formation step for forming an annular sidewall 11a in the metal plate 100 by drawing the metal plate 100 following to the coning step.
    • 解决的问题为了解决电池壳体的盖的传统制造方法的这个问题,由于通过将环形突起压靠在先前模制的金属板上而形成在金属板中的环形薄部分 成为适于附接到壳体的形状,盖是弯曲的,从而可能难以将盖焊接到壳体。 解决方案:电池壳体的盖的制造方法包括:锥形步骤,用于通过将环形突起23压靠在作为原材料的金属板100的金属板100中形成环形薄部3 盖1; 以及侧壁形成步骤,用于通过在锥形步骤之后拉动金属板100在金属板100中形成环形侧壁11a。 版权所有(C)2013,JPO&INPIT
    • 3. 发明专利
    • Method of caulking and joining metal sheet
    • 焊接和接合金属片的方法
    • JP2009226414A
    • 2009-10-08
    • JP2008071807
    • 2008-03-19
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • FUJII TOMOYUKIOTSUKA MASAHITOMORIKAWA SHIGERU
    • B21D39/03
    • PROBLEM TO BE SOLVED: To provide a method of caulking and joining by which joining strength is improvable by thickening the thickness in a side wall part and the amount of interlock.
      SOLUTION: After a first stage where a plurality of metal sheets are superposedly arranged on movable blades which are dividedly arranged on the outer periphery of a fixed anvil and usual caulking and joining are performed, the columnar punch used in the first stage is changed to a conical punch the diameter of which is larger than that of the columnar punch and the tip of which is projected. A second stage for making the material in the periphery of a cylindrical recess flow plastically by forcing the conical punch into the cylindrical recess formed on the metal sheets by forcing the columnar punch is added.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种铆接和接合方法,通过增加侧壁部分的厚度和互锁量,可以改善接合强度。 解决方案:在将多个金属片叠置在分别布置在固定砧座的外周上的可动刀片上并进行通常的铆接和接合的第一阶段之后,第一阶段中使用的柱形冲头是 变成圆锥形冲头,其直径大于柱形冲头的直径,并且其尖端被投影。 通过加入通过迫使圆柱形冲头而迫使锥形冲头进入形成在金属板上的圆柱形凹部中,使圆柱形凹槽周围的材料塑造的第二阶段流动。 版权所有(C)2010,JPO&INPIT
    • 4. 发明专利
    • Hydroforming method
    • 加氢法
    • JP2006198646A
    • 2006-08-03
    • JP2005011637
    • 2005-01-19
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • SUGAMA JUNJIOTSUKA MASAHITOMORIKAWA SHIGERU
    • B21D26/033B21D26/035B21D26/037B21D26/041B21D26/043B21D53/84
    • PROBLEM TO BE SOLVED: To provide a hydroforming method by which a bulged part, which is high in the formed height and excellent in flatness, is stably obtained when manufacturing a product having the bulged part on the midway of a tubular body by hydroforming.
      SOLUTION: During the process of performing hydroforming by using a die in which a lower die 1 having a bulging hole 3 is combined with an upper die 2 and a counter punch 4, to which energizing force is applied, is arranged in the bulging hole 3 by using a punch, the surface roughness of which is equal to or smaller than the surface roughness of the inner wall face of the bulging hole including a round part as the counter punch 4, a material is freely made to flow along the inner wall surface of the bulging hole 3 of the die and the surface of the counter punch 4, when bringing the material into flow deformation by adding internal pressure and shaft pushing force 6. By making the material flow on the surface of the counter punch free, the desired forming height and the flatness are easily obtained without being biased to one part nor concentrating strain on one part of the bulged part 7.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供一种液压成型方法,通过该液压成形方法,通过在液体成形方法中,通过在液体成形方法中制造具有在管状体中途的凸起部分的产品,通过该液压成形方法可以稳定地获得成形高度高且平坦度优异的凸出部分 液压成形。 解决方案:在通过使用具有凸出孔3的下模1与上模2和施加作用力的反冲头4组合的模具进行液压成形的过程中,布置在 使用冲孔的凸起孔3,其表面粗糙度等于或小于包括作为反冲头4的圆形部分的凸出孔的内壁面的表面粗糙度,材料自由地沿着 当通过增加内压和轴推力6使材料进入流动变形时,模具的凸出孔3的内壁表面和相对冲头4的表面。通过使材料在反冲头的表面上流动 可以容易地获得所需的成型高度和平坦度,而不会偏向一部分,也不会在凸出部分7的一部分上集中应变。(C)2006,JPO&NCIPI
    • 6. 发明专利
    • Lid for battery case
    • 供电池使用
    • JP2013055038A
    • 2013-03-21
    • JP2012144980
    • 2012-06-28
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • OTSUKA MASAHITO
    • H01M2/12H01M2/04
    • H01M2/1241H01M2/04H01M2/0426H01M2/0473H01M2/0486H01M2200/20
    • PROBLEM TO BE SOLVED: To solve a problem of a conventional lid for a battery case that when the case internal pressure increases, excessive stress may concentrate at one part of an annular thin wall part causing a safety valve 5 to be unable to open normally.SOLUTION: In a structure where an annular thin wall part 50 is integrally formed with a lid body 4 by coining process, a pair of ribs 6, 7, integrally formed with the lid body 4 so as to extend from the lid body 4, is extended in the short side direction 4a of the lid body 4 and is disposed at both sides of the annular thin wall part 50 along the longitudinal direction 4b of the lid body 4.
    • 解决的问题为了解决传统的电池盒的盖子的问题,当壳体内部压力增加时,过度的应力集中在环形薄壁部分的一部分,导致安全阀5不能 正常打开 解决方案:在环形薄壁部分50通过压印过程与盖体4一体形成的结构中,一对肋6,7与盖体4一体地形成,从盖体 如图4所示,在盖体4的短边方向4a上延伸,并且沿着盖体4的长度方向4b设置在环状薄壁部50的两侧。(C)2013,JPO&INPIT
    • 7. 发明专利
    • Method of joining metal sheet by caulking
    • 通过切割接合金属片的方法
    • JP2009274119A
    • 2009-11-26
    • JP2008128999
    • 2008-05-16
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • FUJII TOMOYUKIOTSUKA MASAHITOMORIKAWA SHIGERU
    • B21D39/03
    • PROBLEM TO BE SOLVED: To provide a method of caulking-joining metal sheets by which joining strength is improvable by increasing the thickness of a side wall part.
      SOLUTION: A plurality of metal plates are superposed and arranged on movable blades which are dividedly arranged on the outer periphery of a fixed anvil having a recessed conical surface toward the metal plate in the tip part and, by deforming the upside metal sheet plastically by locally thrusting a columnar punch having a projecting conical surface in the tip part in the metal sheet from the upper part into the metal sheet and also deforming an underside metal sheet plastically by releasing the movable blades respectively individually in the outer peripheral direction, the upper and lower metal sheets are mechanically joined.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种通过增加侧壁部分的厚度来提高接合强度的金属板的铆接接合方法。 解决方案:将多个金属板叠置并布置在可动刀片上,该可动刀片分割地布置在具有凹形锥形​​表面的固定砧座的外周面上,朝向顶端部分中的金属板,并且通过使上侧金属片 通过在金属板的顶部部分将具有突出锥形表面的柱状冲头从上部推入金属板中并通过在外周方向上单独释放可动刀片来塑性地使下侧金属片变形,从而塑性地, 机械地连接上下金属片。 版权所有(C)2010,JPO&INPIT
    • 8. 发明专利
    • Corrugating apparatus
    • 矫正装置
    • JP2009078276A
    • 2009-04-16
    • JP2007247253
    • 2007-09-25
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • FUNAMOTO KENTAOTSUKA MASAHITOMORIKAWA SHIGERU
    • B21D13/02
    • PROBLEM TO BE SOLVED: To solve a problem of generating variations in corrugation heights, which occurs in a conventional corrugating apparatus because a corrugation shape is formed with male projections and die grooves without constraining the upper part of the corrugation shape.
      SOLUTION: A corrugating apparatus has a re-striking body 14, which is attached to the lower part of an outlet side presser plate 12B displacably along the sending direction X of a plane plate 30. When forming a corrugation shape, a corrugation shape that is formed in advance is vertically and simultaneously re-struck by the re-striking body 14 and a positioning part 26.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了解决在传统的波纹加工装置中产生波纹高度变化的问题,因为波纹形状形成有凸形和凹槽而不限制波纹形状的上部。 解决方案:波纹装置具有重新打击体14,该打击体14沿着平面板30的发送方向X可移动地附接到出口侧压板12B的下部。当形成波纹形状时, 预先形成的形状由再打击体14和定位部26垂直地同时重新打印。(C)2009,JPO&INPIT
    • 9. 发明专利
    • Stainless steel can
    • 不锈钢罐
    • JP2008285200A
    • 2008-11-27
    • JP2007131888
    • 2007-05-17
    • Corona CorpNisshin Steel Co Ltd日新製鋼株式会社株式会社コロナ
    • OTSUKA MASAHITOMORIKAWA SHIGERUTAKATSU TATSUYUKIITO TAKASHI
    • B65D1/26B21D51/24B65D1/00
    • PROBLEM TO BE SOLVED: To enhance pressure resistance of a can without using a rainforcement member, restrict occurrence of defects such as wrinkles at the time of press forming an end plate and reduce wall thickness and weight. SOLUTION: This stainless steel can member has a ratio of the plate thickness t 1 of a barrel part 1/the inner diameter D of the barrel part 1 of at least 0.0008, wherein the plate thickness t 2 of an end plate 2/the plate thickness t 1 of the barrel part 1 is 0.4 or more and 1 or less, the radius r at a corner inner surface of an end plate 2/the inner diameter D of the barrel part 1 is 0.15 or more and 0.35 or less and at the same time the radius R at the central inner surface of the end plate 2/the inner diameter D of the barrel 1 is 0.7 or more and 1.15 or less. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了在不使用雨水部件的情况下提高罐的耐压性,限制在压板成型端板时产生诸如皱纹的缺陷,并减小壁厚和重量。

      解决方案:该不锈钢罐构件具有筒部1的板厚t SB = 1 /桶体部1的内径D之比至少为0.0008,其中板厚度 筒部1的端板2 /板厚t SB = 1 / SB的t 2 为0.4以上1以下,在角部内表面的半径r 端板2 /筒部1的内径D为0.15以上且0.35以下,同时端板2的中央内表面/筒1的内径D的半径R为 0.7以上且1.15以下。 版权所有(C)2009,JPO&INPIT