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    • 1. 发明专利
    • Roll gap measuring device
    • 辊隙测量装置
    • JP2009274129A
    • 2009-11-26
    • JP2008130461
    • 2008-05-19
    • Nippon Steel CorpPower Mnc Co Ltd新日本製鐵株式会社株式会社パワーエムエヌシー
    • MARUKI YASUOSANJO SATORUIWASAKI JUNYAYANO TAKAYUKINISHIHARA TAKASHISHIRAGAMI TAKAYUKIJEON JAE YOUNGHERR JEE-HAINGPARK KYU-CHOL
    • B22D11/16
    • B22D11/08
    • PROBLEM TO BE SOLVED: To measure a roll gap with high accuracy for a long time by suppressing a phenomenon in which a foreign substance is stuck while ensuring the safety of a sensor head without changing the length of protrusion of the sensor head from a sensor housing. SOLUTION: A sensor head 11 is constituted of a body 11a and a head portion 11b conically continuing to the end of the body 11a and having a shape in which a top of the head portion is bent like convex for a roll 4 side, and an annular step portion 11e is provided between the lower end of the head portion 11b and the upper end of the body 11a. In the device, the sensor head 11 which has contacted the roll 4 is pressed downward, and when the lower end of the head portion 11b enters the sensor housing 12, a receiving portion A having an annular band-like bottom surface is formed, and a foreign substance x is received in the step difference 11e. When the sensor head 11 moves back to the original position, the foreign substance x is pushed out as it is by the step difference 11e, thereby preventing sticking of the foreign substance. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了在不改变传感器头的突出长度的同时确保传感器头的安全性,通过抑制异物粘附的现象来长时间地高精度地测量辊间隙 传感器外壳。 解决方案:传感器头11由主体11a和头部11b构成,头部11b圆锥形连续到主体11a的端部,并且具有头部的顶部弯曲成为辊4侧的凸起的形状 并且在头部11b的下端和主体11a的上端之间设置有环状台阶部11e。 在该装置中,已经接触到辊4的传感器头11被向下按压,并且当头部11b的下端进入传感器壳体12时,形成具有环形带状底表面的容纳部分A,并且 在步差11e中接收到异物x。 当传感器头11移回到初始位置时,异物x按步骤差11e被推出,从而防止异物粘附。 版权所有(C)2010,JPO&INPIT
    • 2. 发明专利
    • Roll diagnostic method
    • 滚动诊断方法
    • JP2009274130A
    • 2009-11-26
    • JP2008130466
    • 2008-05-19
    • Nippon Steel Corp新日本製鐵株式会社
    • MARUKI YASUOIWASAKI JUNYASANJO SATORUYANO TAKAYUKINISHIHARA TAKASHISHIRAGAMI TAKAYUKI
    • B22D11/128B22D11/08
    • B22D11/20
    • PROBLEM TO BE SOLVED: To predict the time when a roll is broken due to a bearing of the roll in a continuous casting apparatus. SOLUTION: A roll gap measurement device installed on a dummy bar 1 passing through a cast piece passage of the continuous casting apparatus previously measures the gap between oppositely provided rolls 4 and 5 at a plurality of times with time interval. The time-series tendency of the difference between the measured result and a reference value is checked, and the time period when the difference becomes not less than a predetermined value is estimated based on the time-series tendency of last time, and the time period is determined to be the time of breakage of the roll. Thus, the rolls can each be replaced before breakage of a bearing. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:预测由于连续铸造设备中的辊的轴承而导致辊破裂的时间。 解决方案:安装在通过连续铸造设备的铸件通道的虚拟棒1上的辊隙测量装置预先以时间间隔多次测量相对设置的辊4和5之间的间隙。 检查测量结果与参考值之间的差异的时间序列趋势,并且基于上次的时间序列趋势来估计该差变为不小于预定值的时间段,并且时间段 被确定为卷的破损时间。 因此,在轴承断裂之前可以更换辊。 版权所有(C)2010,JPO&INPIT
    • 3. 发明专利
    • Method and apparatus for detecting solidified end in continuous casting machine
    • 在连续铸造机中检测固化终端的方法和装置
    • JP2006289378A
    • 2006-10-26
    • JP2005109434
    • 2005-04-06
    • Nippon Steel Corp新日本製鐵株式会社
    • TAKEZAKI KAZUMASASHIRAGAMI TAKAYUKISHIGEMATSU KIYOSHI
    • B22D11/16
    • PROBLEM TO BE SOLVED: To provide a method and an apparatus for detecting a solidified end in a continuous casting machine, by which method and apparatus, the position of the solidified end can be exactly, quickly, and stably recognized.
      SOLUTION: The method and the apparatus for detecting the solidified end detects the solidified end 4 of a continuously cast slab as follows. In a roll segment 6 of the continuous casting machine, the loads applied to at least two supporting columns 9 arranged on upstream side and downstream side of a casting position respectively among supporting columns 9 connecting upper and lower frames (7, 8) are measured by a load measuring instrument 10 provided on the upper portion of the segment. A load R for the segment is represented by the sum of the respective loads applied on the respective supporting columns arranged on upstream and downstream sides. The solidified end 4 of the continuously cast slab is detected based on the value of the load R for the segment during the continuous casting. The loads R for the segment are measured in a plurality of the roll segments 6 in the neighborhood of the outlet 22 of the cast slab in the continuous casting machine. The solidified end 4 of the continuously cast slab is detected based on the variation of the load R for the segment with time during the continuous casting.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了提供一种用于检测连铸机中的凝固端的方法和装置,通过该方法和装置,可以精确,快速和稳定地识别凝固端的位置。 解决方案:用于检测凝固端的方法和装置如下检测连续铸造板坯的固化端4。 在连续铸造机的轧辊段6中,分别施加到连接上部和下部框架(7,8)的支撑柱9之间分别布置在铸造位置的上游侧和下游侧的至少两个支撑柱9的负荷通过 设置在该段的上部的载荷测量仪器10。 用于段的负载R由施加在布置在上游侧和下游侧的相应支撑柱上的各个负载的总和表示。 基于连续铸造中的段的负载R的值来检测连续铸造板坯的固化端部4。 在连续铸造机中,在铸坯的出口22附近的多个辊段6中测量该段的负载R. 基于连续铸造期间的段的负荷R随时间的变化检测连续铸造板坯的固化端4。 版权所有(C)2007,JPO&INPIT
    • 4. 发明专利
    • Continuous casting method
    • 连续铸造方法
    • JP2008254051A
    • 2008-10-23
    • JP2007101129
    • 2007-04-06
    • Nippon Steel Corp新日本製鐵株式会社
    • FUCHIGAMI KATSUHIROWAKAO MASAMITSUSHIGEMATSU KIYOSHITAKEZAKI KAZUMASASHIRAGAMI TAKAYUKI
    • B22D11/18B22D11/10
    • PROBLEM TO BE SOLVED: To provide a continuous casting method where cleanliness of molten steel when replacing a ladle can be improved without causing reduction in operability and increase in cost.
      SOLUTION: A molten steel is poured in such a manner that the amount W
      O of molten steel in a tundish in a stationary state maintains ≥6 times a molten steel feed speed Q [ton/min] to a continuous casting machine. From the point of time at which the molten steel height in the ladle reaches ≤50 cm, the pouring is finished in such a manner that the molten steel feed speed from the ladle to the tundish satisfies inequality (1): Q/h 3×Qm, and also, the difference ΔW between it and the molten steel amount in a stationary state is made to satisfy inequality (3): ΔW>3×Qm.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种连续铸造方法,其中可以在不降低可操作性和增加成本的情况下改善钢水更换钢包时的清洁度。

      解决方案:浇铸钢水,使得在静止状态的中间包中的钢水量W O 保持≥6倍的钢水进给速度Q [ton / min ]连续铸造机。 从钢包中的钢水高度达到≤50cm的时间点开始,从浇包到中间包的钢水进料速度满足不等式(1):Q / h <0.5 并且当开始浇注到钢包中时,并且当耐火喷嘴再次浸入中间包时,将耐火喷嘴浸渍高度确保为≥100mm,此时中间包中的钢水量Wmin在此时 进行浸渍以满足不等式(2):Wmin> 3×Qm,并且使其与静止状态下的钢水量之间的差ΔW满足不等式(3):ΔW> 3×Qm。 版权所有(C)2009,JPO&INPIT

    • 5. 发明专利
    • Spray cooling method in continuous casting
    • 连续铸造喷涂冷却方法
    • JP2006315044A
    • 2006-11-24
    • JP2005140804
    • 2005-05-13
    • Nippon Steel Corp新日本製鐵株式会社
    • TAKEZAKI KAZUMASASHIRAGAMI TAKAYUKISHIGEMATSU KIYOSHI
    • B22D11/124B22D11/22
    • PROBLEM TO BE SOLVED: To provide a spray cooling method where the controllable range of heat reduction amount in a slab by spray cooling in continuous casting can be increased without performing equipment investment on a large scale.
      SOLUTION: A spray nozzle 3 (collision type nozzle 3a) of spraying a cooling medium from at least two injection ports 4a, 4b and spraying the same so as to be collided at a collision angle θ till the respective spray flows 5a, 5b reach the surface 1 of a slab is adopted, and also, the distance (nozzle height H) from the spray nozzle 3 to the surface 1 of the slab is made the short one of ≤220 mm, thus, even when cooling water content W is increased, the thickness L of the sprayed water in the casting direction can be fixedly held. Since the surface area A of the sprayed water is fixedly held, heat reduction amount Q larger than that in the conventional case can be realized when the cooling water content W is increased, thus the controllable range of the heat reduction amount Q in the spray cooling can be expanded.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种喷雾冷却方法,其中通过连续铸造中的喷雾冷却可以增加板坯中的减少热量的可控范围,而不需要大量进行设备投资。 解决方案:喷射喷嘴3(碰撞型喷嘴3a),其从至少两个喷射口4a,4b喷射冷却介质并将其喷射以便以碰撞角θ相撞直到各喷射流5a, 5b到达板坯的表面1,并且从喷嘴3到板坯的表面1的距离(喷嘴高度H)也是≤220mm的短的一个,因此即使当冷却水含量 W增加时,可以固定地保持喷射水在铸造方向上的厚度L。 由于喷射水的表面积A被固定地保持,当冷却水含量W增加时,可以实现比常规情况下更大的减热量Q,因此喷雾冷却中的减少量Q的可控范围 可以扩大。 版权所有(C)2007,JPO&INPIT
    • 6. 发明专利
    • Method and instrument for measuring interval of rolls for continuous caster
    • 用于测量连续铸造辊的间距的方法和仪器
    • JP2006231350A
    • 2006-09-07
    • JP2005046895
    • 2005-02-23
    • Nippon Steel Corp新日本製鐵株式会社
    • NISHIHARA TAKASHISHIRAGAMI TAKAYUKIYANO TAKAYUKI
    • B22D11/16
    • PROBLEM TO BE SOLVED: To provide a method and an instrument for measuring the interval of rolls for a continuous caster, wherein the abnormality of bearing for receiving the roll shaft can be detected at early time by measuring the interval of the rolls only at one time.
      SOLUTION: The method for measuring the interval of the rolls for the continuous caster, is characterized in that in the method for measuring roll interval, that is for measuring the interval of the faced roll pair 2 by passing the roll interval measuring instrument 1 through in a cast slab passage of the continuous caster, at least at two positions in the width direction of the cast slab and two positions in the casting direction, the interval D of the roll pair, is measured, the interval D of roll pair is divided into a factor W having a fixed value independently of roll-rotation and a factor variable in a sinusoidal state depending on the roll-rotation, and the factor variable in the sinusoidal state is varied in phase at two positions in the width direction of the cast slab and also, this amplitude of vibration (a) is kept to have a fixed ratio at two positions in the width direction of the cast slab, and based on the measured result of the interval of the roll pair 2, the factor W having the fixed value is calculated.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供一种用于测量连续脚轮的辊间隔的方法和仪器,其中通过仅测量辊的间隔可以在早期检测用于接收辊轴的轴承的异常 一次 解决方案:连续铸造辊的间隔测量方法的特征在于,在辊间隔测量方法中,即通过辊间隔测量仪测量面对辊对2的间隔的方法 在连续铸造机的铸坯通道中,至少在铸坯的宽度方向上的两个位置和铸造方向上的两个位置测量轧辊对的间隔D,轧辊对的间隔D 被分为具有与滚动旋转无关的固定值的因子W和根据滚动旋转的正弦状态的因子变量,并且正弦状态中的因子变量在宽度方向上的两个位置处相位变化 铸造板坯,并且振幅(a)的振幅在铸坯的宽度方向上的两个位置处保持固定比例,并且基于辊对2的间隔的测量结果,因子 计算具有固定值的W。 版权所有(C)2006,JPO&NCIPI
    • 8. 发明专利
    • Tundish for continuous casting
    • 连续铸造用TUNDISH
    • JP2008254028A
    • 2008-10-23
    • JP2007099401
    • 2007-04-05
    • Nippon Steel Corp新日本製鐵株式会社
    • WAKAO MASAMITSUFUCHIGAMI KATSUHIROSHIRAGAMI TAKAYUKI
    • B22D11/10
    • PROBLEM TO BE SOLVED: To provide a tundish for continuous casting in which the floatation separation of inclusions therein is further promoted to reduce the amount of molten steel remaining in the tundish at the last stage of the use of the tundish as much as possible.
      SOLUTION: Each crossed part between the bottom part and both the side faces in the width direction of a tundish is provided with a tilted part having a climbing tilt from the molten steel inlet part of the tundish toward the direction of an outlet side injection nozzle, the length L in the longitudinal direction of the tundish in the tilted part is controlled to 1 m to L
      0 -1 m, the distance L
      n from the center of the molten steel inlet part of the tundish to the tilt starting position of the tilted part is controlled to 0.5 to 1 m, the maximum climbing height H of the tilted part is controlled to 0.1×H
      0 to 0.5×H
      0 , and the distance W
      n between the two tilted parts is controlled to ≤0.2 m; wherein, L
      0 denotes the distance (m) from the center of the molten steel inlet part 5 of the tundish to the center of the outlet side injection nozzle 6; and H
      0 denotes the maximum molten steel height (m) in the tundish.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种用于连续铸造的中间包,其中进一步促进夹杂物的浮选分离,以减少在中间包的最后阶段留在中间包中的钢水量与多少 可能。 解决方案:在中间包的宽度方向上的底部和两侧面之间的每个交叉部分设置有倾斜部分,其具有从中间包的钢水入口部分朝向出口侧的方向的爬升倾斜 注射喷嘴,倾斜部分中的中间包的长度方向的长度L被控制在距离中心的距离L 0 -1m,距离L n 中间包的钢水入口部分与倾斜部分的倾斜起始位置之间的距离控制在0.5至1米,倾斜部分的最大爬升高度H被控制为0.1×H 0 , 0.5×H 0 ,两个倾斜部分之间的距离W n 被控制为≤0.2μm; 其中,L 0 表示从中间包的钢水入口部分5的中心到出口侧喷嘴6的中心的距离(m) H 0 表示中间包中的最大钢水高度(m)。 版权所有(C)2009,JPO&INPIT
    • 9. 发明专利
    • Jetting nozzle and atomizing method using the same
    • 喷射喷嘴和使用该喷嘴的方法
    • JP2008168167A
    • 2008-07-24
    • JP2007000799
    • 2007-01-05
    • Kyoritsu Gokin Co LtdNippon Steel Corp新日本製鐵株式会社株式会社共立合金製作所
    • TANIGAKI AKIHIKOTANIGAWA YOSHINOBUTAKEZAKI KAZUMASASHIRAGAMI TAKAYUKIKINOSHITA JUNICHI
    • B05B1/04B05B7/04B05D1/02
    • PROBLEM TO BE SOLVED: To provide a jetting nozzle capable of achieving a higher level of uniformity in atomizing distribution in the width direction of a slitlike discharge opening in a simple structure, and to provide an atomizing method using the same. SOLUTION: The jetting nozzle is provided with the two slitlike discharge openings 2a, 2b parallely formed at the top end of a nozzle main body 1, a first flow passage 3 formed on the upstream side of the discharge opening, a second flow passage 4 reduced in a flow passage width, and a third flow passage 5 with a flow passage width larger than that of the second flow passage. A notched recessed groove 6 forming a communicating flow passage 7 extends in an axial direction from the downstream end of the third flow passage 5 to the middle part of the second flow passage 2, and the downstream end of the notched recessed groove 6 forms a collision wall 8 to which a fluid from the upstream side may collide. The notched recessed groove 6 is formed by facing the opposing wall of the second flow passage. Further, the two discharge openings 2a, 2b are formed in parallel in a direction opposing to the notched recessed groove 6. COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:提供一种能够以简单的结构在狭缝状排出口的宽度方向上实现更高水平的雾化分布均匀性的喷嘴,并提供使用该喷嘴的雾化方法。 解决方案:喷射喷嘴设置有并排形成在喷嘴主体1的顶端的两个狭缝状排出口2a,2b,形成在排出口的上游侧的第一流动通道3,第二流体 通道4的流动通道宽度减小,第三流动通道5的流动通道宽度大于第二流动通道宽度。 形成连通流路7的切口凹槽6从第三流路5的下游端到第二流路2的中间部沿轴向延伸,并且切口凹槽6的下游端形成碰撞 壁8,来自上游侧的流体可能碰撞。 凹槽凹槽6通过面对第二流动通道的相对壁而形成。 此外,两个排出开口2a,2b在与凹口凹槽6相对的方向上平行地形成。版权所有(C)2008,JPO&INPIT
    • 10. 发明专利
    • Continuously casting tundish, and method of continuous casting
    • 连续铸造,连续铸造方法
    • JP2008100248A
    • 2008-05-01
    • JP2006283726
    • 2006-10-18
    • Nippon Steel Corp新日本製鐵株式会社
    • FUJI TAKEHIKOSHIRAGAMI TAKAYUKIWAKAO MASAMITSUSHIGEMATSU KIYOSHIFUCHIGAMI KATSUHIRO
    • B22D11/10B22D11/11B22D41/005
    • PROBLEM TO BE SOLVED: To provide a continuously casting tundish, which can actively separate and remove enclosures by sufficiently uniformly mixing hot molten metal in the tundish, and has a molten metal heating device which requires no large scale facilities, and further to provide a method of continuous casting using the same tundish. SOLUTION: The continuously casting tundish receives the molten metal poured from a ladle 1, and pours the received molten metal into a casting mold for continuous casting. The tundish has a molten metal reservoir 7 at a molten metal receiving portion 9 to which the molten metal is poured from the ladle 1. An induction heating coil 6 is arranged on the outer circumference of the molten metal reservoir 7 so as to surround the molten metal reservoir 7. AC current can be supplied to the induction heating coil 6. The height H from the bottom portion 11 of the molten metal reservoir 7 to its top portion 10 is equal to or larger than the diameter D of the equivalent circle of the molten metal reservoir 7. The method of continuous casting uses the tundish described above. COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:提供一种连续铸造中间包,其可以通过将中间包中的热熔融金属充分均匀地主动分离和移除外壳,并且具有不需要大规模设施的熔融金属加热装置,并且还 提供使用相同中间包的连续铸造方法。

      解决方案:连续浇铸中间包接收从浇包1浇注的熔融金属,并将接收到的熔融金属倒入铸模中以进行连续铸造。 中间包在熔融金属容纳部9处具有熔融金属容器7,熔融金属从浇包1注入熔融金属容器9中。感应加热线圈6设置在熔融金属储存器7的外圆周上, 金属容器7.可以向感应加热线圈6供给AC电流。从熔融金属容器7的底部11到其顶部10的高度H等于或大于等效圆的直径D 熔融金属容器7.连续铸造的方法使用上述中间包。 版权所有(C)2008,JPO&INPIT