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    • 1. 发明专利
    • Iron-based powdery mixture for powder metallurgy
    • 用于粉末冶金的基于铁的粉末混合物
    • JP2008266776A
    • 2008-11-06
    • JP2008013219
    • 2008-01-24
    • Jfe Steel KkJfeスチール株式会社
    • KONO TAKASHIONO TOMOSHIGEOZAKI YUKIKO
    • B22F1/00
    • PROBLEM TO BE SOLVED: To provide an iron-based powdery mixture for powder metallurgy suitable for use in a powder metallurgy technology, which can achieve both improvement of fluidity and filling property of the iron-based powdery mixture and reduction of an extracting force of a compact and can achieve improvement for productivity and yield of the compact and a sintered body by an inexpensive means.
      SOLUTION: The iron-based powdery mixture is obtained by mixing: one or more kinds of porous particles selected from an inorganic substance, a carbon material, and an organic material; iron powder coated with an alloy component, namely the surface of the iron powder being coated with alloy powders via an organic bonding material; and a lubricant.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供适用于粉末冶金技术的粉末冶金用铁基粉末混合物,其可以实现铁基粉末混合物的流动性和填充性能的提高,并且还原提取物 能够通过廉价的方式实现压坯和烧结体的生产率和产率的提高。 解决方案:通过混合选自无机物质,碳材料和有机材料的一种或多种多孔颗粒,获得铁基粉末混合物; 用合金成分涂覆的铁粉,即通过有机粘合材料涂覆有合金粉末的铁粉表面; 和润滑剂。 版权所有(C)2009,JPO&INPIT
    • 2. 发明专利
    • Iron-based mixed powder for powder metallurgy
    • 用于粉末冶金的基于铁的混合粉末
    • JP2005330499A
    • 2005-12-02
    • JP2004127085
    • 2004-04-22
    • Jfe Steel KkJfeスチール株式会社
    • ONO TOMOSHIGEOZAKI YUKIKOUENOSONO SATOSHI
    • B22F3/02
    • PROBLEM TO BE SOLVED: To provide an iron-based mixed powder for powder metallurgy, which can be uniformly impregnated even in a narrow cavity of a die, and reduce an extracting force after the powder has been compacted into a green compact.
      SOLUTION: The iron-based mixed powder includes 0.05 to 0.6 pts. by mass of a free lubricant added to 100 pts. by mass of an iron-based powder, wherein the free lubricant has such a particle size distribution as particles with an average particle diameter of 20 to 80 μm share at least 20 mass%, further consists of secondary particles with particle sizes of 10 to 200 μm, which are granulated by agglomerating primary particles with particle sizes of 0.1 to 80 μm, and contains 10 to 60 mass% of a resin with a glass transition point of (molding temperature +20°C) or higher.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 待解决的问题:提供粉末冶金用的铁基混合粉末,即使在模具的狭窄空腔中也能够均匀地浸渍,并且在将粉末压实成压坯后降低提取力。 铁溶性混合粉末含有0.05〜0.6重量份。 的100质量份的自由润滑剂。 的铁基粉末,其中游离润滑剂具有平均粒径为20〜80μm的粒子的粒径分布至少为20质量%,还包含粒径为10〜200μm的二次粒子 通过使粒径为0.1〜80μm的一次粒子凝集而成粒,并且含有10〜60质量%的玻璃化转变点(成型温度+ 20℃)以上的树脂。 版权所有(C)2006,JPO&NCIPI
    • 3. 发明专利
    • Iron powder for powder magnetic core, and powder magnetic core
    • 用于粉末磁芯和粉末磁芯的铁粉(Feon POWDER FOR POWDER MAGNETIC CORE)和粉末磁芯
    • JP2005232535A
    • 2005-09-02
    • JP2004042888
    • 2004-02-19
    • Jfe Steel KkJfeスチール株式会社
    • MAETANI TOSHIOUEDA MASATERUNAKAMURA NAOMICHIOZAKI YUKIKO
    • B22F1/02H01F27/255
    • PROBLEM TO BE SOLVED: To provide iron powder for a powder magnetic core, which is used in manufacturing the powder magnetic core having not only high magnetic flux density and high insulation properties but also high strength.
      SOLUTION: This iron powder for the powder magnetic core has a phosphate containing aluminum or a phosphate compound, coated on the surface; and has a particle size distribution, by sieved mass% using a sieve set defined in JIS Z 8801-1, adjusted to contain 40% or less powders with such particle sizes as not to pass through a sieve with a nominal size of 180 μm but as to pass through a sieve with the nominal size of 1 mm, 15% to 60% powders with such particle sizes as not to pass through a sieve with the nominal size of 150 μm but as to pass through a sieve with the nominal size of 180 μm, 10% to 60% powders with such particle sizes as not to pass through a sieve with the nominal size of 106 μm but as to pass through a sieve with the nominal size of 150 μm, 3% to 20% powders with such particle sizes as not to pass through a sieve with the nominal size of 75 μm but as to pass through a sieve with the nominal size of 106 μm, and 15% or less powders with such particle sizes as to pass through a sieve with the nominal size of 75 μm.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:提供用于制造不仅具有高磁通密度和高绝缘性而且高强度的粉末磁芯的粉末磁芯的铁粉。

      解决方案:该粉末磁芯的铁粉具有涂覆在表面上的含有铝或磷酸盐化合物的磷酸盐; 并且通过筛分质量%使用JIS Z 8801-1中定义的筛网筛选出的粒度分布,调整为含有40%以下的粉末,其粒径不得超过标称尺寸为180μm的筛子,但是 通过标称尺寸为1mm的筛子,15%至60%的粉末,其粒径不得超过标称尺寸为150μm的筛子,但是要通过具有标称尺寸的筛子 180μm,10%至60%的粉末,其粒径不得超过标称尺寸为106μm的筛子,但为了通过标称尺寸为150μm的筛,具有这样的粉末的3%至20%的粉末 颗粒尺寸不得通过标称尺寸为75μm的筛子,但是要通过标称尺寸为106μm的筛子,并且具有15%或更少的具有这种颗粒尺寸的粉末的粉末通过具有标称尺寸的筛子 尺寸为75μm。 版权所有(C)2005,JPO&NCIPI

    • 7. 发明专利
    • Iron-based powdery mixture for powder metallurgy
    • 用于粉末冶金的基于铁的粉末混合物
    • JP2007169713A
    • 2007-07-05
    • JP2005368835
    • 2005-12-21
    • Jfe Steel KkJfeスチール株式会社
    • OZAKI YUKIKOUENOSONO SATOSHISUGIHARA YUTAKA
    • B22F1/00C22C38/00
    • PROBLEM TO BE SOLVED: To provide an iron-based powdery mixture with which machinability of a sintered compact can be improved without bringing about deterioration in its mechanical properties. SOLUTION: The iron-based powdery mixture is obtained by mixing iron-based powder with powder for alloy, powder for improving machinability and further, a lubricant. As the powder for improving machinability, manganese sulfide powder with the average particle diameter of 1 to 60 μm and/or calcium fluoride powder with the average particle diameter of 1 to 60 μm is used. The powder for improving machinability is comprised by 0.1 to 1.5 mass% to the total content of the iron-based powder, the powder for alloy and the powder for improving machinability. Further, the powder for improving machinability has a grain size distribution similar to the grain size distribution of holes in an iron-based sintered compact obtained by subjecting an iron-based powdery mixture mixed with iron-based powder, powder for alloy and a lubricant to pressure-compacting and sintering. In this way, the holes in the sintered compact can be reduced, intermittent impact to a tool is reduced, and the service life of the tool is prolonged. Further, a part or the whole of the iron-base powder can be used as the iron-based powder applying a segregation-preventive treatment, in which the powder for alloy and/or the powder for improving the machinability, are stuck on the surface with a binder. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种铁基粉末混合物,其可以改善烧结体的机械加工性,而不会导致其机械性能的劣化。 解决方案:铁基粉末混合物通过将铁基粉末与合金粉末,用于提高机械加工性的粉末以及润滑剂混合而获得。 作为提高机械加工性的粉末,使用平均粒径为1〜60μm的硫化锰粉末和/或平均粒径为1〜60μm的氟化钙粉末。 用于提高机械加工性的粉末相对于铁基粉末,合金粉末和提高机械加工性的粉末的总含量为0.1〜1.5质量%。 此外,用于提高机械加工性的粉末的粒度分布与通过将与铁基粉末,合金粉末和润滑剂混合的铁基粉末混合物获得的铁基烧结体中的孔的粒度分布相似, 压力压实和烧结。 以这种方式,可以减少烧结体中的孔,减少对工具的间歇性冲击,延长工具的使用寿命。 此外,铁基粉末的一部分或全部可以用作施加偏析防止处理的铁基粉末,其中用于合金和/或用于提高机械加工性的粉末的粉末粘附在表面上 用粘合剂。 版权所有(C)2007,JPO&INPIT
    • 8. 发明专利
    • Alloy steel for powder metallurgy
    • 合金钢用于粉末冶金
    • JP2007126695A
    • 2007-05-24
    • JP2005319198
    • 2005-11-02
    • Jfe Steel KkJfeスチール株式会社
    • UNAMI SHIGERUOZAKI YUKIKO
    • B22F1/00C22C38/00
    • PROBLEM TO BE SOLVED: To provide alloy steel powder for powder metallurgy whose facial pressure fatigue strength can be increased even by sintering at relatively low temperature while highly maintaining the density of a sintered compact (i.e., the compressibility of the alloy steel powder).
      SOLUTION: The alloy steel powder for powder metallurgy is obtained by being stuck with powder comprising iron based powder in which, by mass, 0.2 to
    • 要解决的问题:为了提供粉末冶金的合金钢粉末,即使在相对低的温度下烧结也能够提高其面部压力疲劳强度,同时高度保持烧结体的密度(即,合金钢粉末的压缩性 )。 < P>解决方案:粉末冶金用合金钢粉末是通过将含有铁基粉末的粉末粘合而得到的,其中以质量计0.2〜2.0%的Mo被预合金化。 铁基粉末在表层部分具有合金元素Y的高浓度部分,合金元素的高浓度部分的浓度满足≥2%的Mo,并且还有一种或多种 选择质量≥1%的Al,≥2%Si,≥0.5%P,≥0.5%Ti,≥2%V,≥13%Cr,≥7%Zn,≥2%Sn和≥5%W 。版权所有(C)2007,JPO&INPIT
    • 9. 发明专利
    • Iron-based powder mixture for powder metallurgy
    • 用于粉末冶金的基于铁的粉末混合物
    • JP2005307348A
    • 2005-11-04
    • JP2005079648
    • 2005-03-18
    • Jfe Steel KkJfeスチール株式会社
    • ONO TOMOSHIGEUNAMI SHIGERUOZAKI YUKIKOUENOSONO SATOSHI
    • B22F3/02C22C38/00
    • PROBLEM TO BE SOLVED: To provide an iron-based powder mixture for powder metallurgy that excels in fluidity as powder, giving a green compact whose withdrawal from a metal mold is easier than in the prior art, the obtained green compact having a density stabilized and enhanced as compared with that of the prior art.
      SOLUTION: The iron-based powder mixture for powder metallurgy can be produced by a process comprising adding a free lubricant to an iron-based powder and mixing them, wherein the free lubricant has a particle diameter of ≤200 μm and a crush strength, as measured with respect to particles of average diameter, of 0.2 to 2 MPa and wherein the free lubricant is contained in an amount of 0.1 to 1 mass pts. per 100 mass pts. of iron-based powder. At this time, as the free lubricant, the one obtained by being subjected to granulation by fusion spraying is preferably used.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:为了提供粉末冶金的铁基粉末混合物,其作为粉末具有优异的流动性,给出了与现有技术相比更容易从金属模具中取出的生坯,其获得的生坯具有 密度与现有技术相比稳定和增强。 解决方案:用于粉末冶金的铁基粉末混合物可以通过包括向铁基粉末中添加游离润滑剂并混合它们的方法制备,其中游离润滑剂的粒径为≤200μm,粉碎 相对于平均直径的颗粒测量的强度为0.2至2MPa,其中游离润滑剂的含量为0.1至1质量%。 每100个质量点 的铁基粉末。 此时,作为游离润滑剂,优选使用通过熔喷进行造粒而得到的润滑剂。 版权所有(C)2006,JPO&NCIPI
    • 10. 发明专利
    • Iron based powdery mixture for high strength sintered component
    • 用于高强度烧结组件的基于铁的粉末混合物
    • JP2005232595A
    • 2005-09-02
    • JP2005010151
    • 2005-01-18
    • Jfe Steel KkJfeスチール株式会社
    • UNAMI SHIGERUUENOSONO SATOSHIONO TOMOSHIGEOZAKI YUKIKO
    • B22F1/00B22F1/02C22C33/02C22C38/00
    • PROBLEM TO BE SOLVED: To provide an iron based powdery mixture in which sintering is promoted even at relatively low sintering temperatures, and with which a sintered component having high strength can be obtained as well even if heat treatment after the sintering is obviated.
      SOLUTION: The iron based powdery mixture is obtained by mixing a 0.05 to 0.6 pts. mass free lubricant to 100 pts.mass iron based powder in which Ni powder, Cu powder and graphite powder are stuck to the surface of alloy steel powder into which Ni and Mo are prealloyed with an organic binder. At least 20 mass% of the free lubricant is composed of secondary grains with a grain size of 10 to 200 μm granulated in such a manner that primary grains with a grain size of 0.10 to 80 μm is granulated. The prealloying ratios of Ni and Mo in the alloy steel powder is controlled to 0.5 to 3 mass% in Ni and >0.7 to 4 mass% in Mo. Further, the blending ratios of the Ni powder, Cu powder and graphite powder in the iron based powder are controlled to 0.5 to 5 mass% in the Ni powder, 0.5 to 3 mass% in the Cu powder, and 0.2 to 1.0 mass% in the graphite powder.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:为了提供即使在相对低的烧结温度下也促进烧结的铁基粉末混合物,并且即使在烧结后的热处理被消除也可以获得具有高强度的烧结组分 。 解决方案:铁基粉末混合物通过混合0.05至0.6份得到。 将质量不足的润滑剂加入到100质量%的铁基粉末中,其中Ni粉末,Cu粉末和石墨粉末粘附在Ni和Mo与有机粘合剂预合金的合金钢粉末的表面上。 至少20质量%的游离润滑剂由粒径为10〜200μm的二次粒子构成,粒径为0.10〜80μm的一次粒子成粒。 合金钢粉末中Ni和Mo的预合金比在Ni中为0.5〜3质量%,Mo为0.7〜4质量%。此外,Ni粉末,Cu粉末和石墨粉末在铁中的配合比例 Ni粉末中的粉末为0.5〜5质量%,Cu粉末为0.5〜3质量%,石墨粉末为0.2〜1.0质量%。 版权所有(C)2005,JPO&NCIPI