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    • 1. 发明专利
    • 軽合金溶湯の品質を推定する方法および装置
    • 用于估算轻金属金属质量的方法和装置
    • JP2015004622A
    • 2015-01-08
    • JP2013130969
    • 2013-06-21
    • アトナープ株式会社Atonarp Incトヨタ自動車株式会社Toyota Motor Corp
    • SATO TOMOMIINAI HIROYUKIFURUKAWA YUICHI
    • G01N33/20G01N27/60
    • 【課題】安定した品質のダイカスト製品あるいは鋳造製品の製造に適した方法および装置を提供する。【解決手段】品質管理ユニットは、ガスセンサーと、軽合金の溶湯と界面を介して接するガス領域のサンプルをガスセンサーに供給するサンプリングユニットと、ガスセンサーによる特定のガス量の測定結果に基づき溶湯の品質に関連するコンテンツを出力するユニットとを有する。品質を管理する方法は、軽合金の溶湯と界面を介して接するガス領域の特定のガス量をガスセンサーにより測定することと、ガスセンサーの測定結果に基づき、溶湯の品質を推定することとを含む。【選択図】図1
    • 要解决的问题:提供适用于制造质量稳定的压铸产品或铸造产品的方法和装置。解决方案:质量管理单元包括气体传感器,采样单元,用于向气体传感器供应一个 通过界面与轻合金熔融金属接触的气体区域,以及基于气体传感器的特定气体量的测量结果,用于排出与熔融金属质量有关的内容的单元。 管理质量的方法包括通过气体传感器通过界面测量与轻合金熔融金属接触的气体区域的特定气体量,并且基于气体传感器的测量结果来估计熔融金属的质量。
    • 2. 发明专利
    • Pull-up continuous casting device and pull-up continuous casting method
    • 上拉连续铸造装置和拉拔连续铸造方法
    • JP2014140859A
    • 2014-08-07
    • JP2013009944
    • 2013-01-23
    • Toyota Motor Corpトヨタ自動車株式会社
    • FURUKAWA YUICHIMONNO HIDEHIKONAKAJIMA TETSUYAMORITA KEIICHIKATO TSUKASA
    • B22D11/04
    • PROBLEM TO BE SOLVED: To provide a pull-up continuous casting device and a pull-up continuous casting method capable of easily adjusting a positional relation between a lead-out portion and a shape regulating member.SOLUTION: A pull-up continuous casting device according to an aspect of the present invention includes: a molten metal holding furnace 101 for holding molten metal M1; a lead-out portion 107 for leading out the molten metal M1 from a molten metal surface of the molten metal M1 held in the molten metal holding furnace 101; a shape regulating member 102 installed near the molten metal surface, and for regulating a cross-sectional shape of a cast metal to be cast by applying an external force to the led-out, held molten metal M2 by a starter ST; a guide pin G1 interlocking with the lead-out portion 107; and a guide bush L1 interlocking with the shape regulating member 102. A horizontal positional relation between the lead-out portion 107 and the shape regulating member 102 is determined by abutment of the guide pin G1 on the guide bush L1.
    • 要解决的问题:提供能够容易地调节引出部分和形状调节部件之间的位置关系的上拉连续铸造装置和上拉连续铸造方法。解决方案:上拉连续铸造装置 根据本发明的一个方面,包括:用于保持熔融金属M1的熔融金属保持炉101; 用于从保持在熔融金属保持炉101中的熔融金属M1的熔融金属表面引出熔融金属M1的引出部分107; 形状调节构件102,其安装在熔融金属表面附近,并且通过由起动器ST对被引出的保持熔融金属M2施加外力来调节待铸造的铸造金属的截面形状; 与引出部107互锁的引导销G1; 以及与形状调节构件102互锁的引导衬套L1。引导部分107和形状调节构件102之间的水平位置关系由导向销G1在导向衬套L1上的邻接决定。
    • 4. 发明专利
    • Casting method
    • 铸造方法
    • JP2014034040A
    • 2014-02-24
    • JP2012175469
    • 2012-08-07
    • Toyota Motor Corpトヨタ自動車株式会社Toyota Gakuen学校法人トヨタ学園
    • FURUKAWA YUICHITSUNEKAWA YOSHIKI
    • B22D17/00B22D1/00B22D17/30B22D23/00B22D27/20
    • PROBLEM TO BE SOLVED: To provide a casting method capable of stably applying vibrations to molten metal.SOLUTION: A casting method of supplying a sleeve 2 with molten metal 6 and applying vibrations to the molten metal 6 to cast, includes: a container preparing step of preparing a molten metal holding container 4 for holding the molten metal 6, in a hot-water supply port 2a of the sleeve 2; a holding step of supplying and holding the molten metal 6 in the molten metal holding container 4; a refining step of refining the molten metal 6 by applying vibrations to the molten metal 6 held in the molten metal holding container 4; and a removing step of removing the molten metal holding container 4 after the refining step.
    • 要解决的问题:提供一种能够稳定地对熔融金属施加振动的铸造方法。解决方案:向套筒2供应熔融金属6并对熔融金属6施加振动以铸造的铸造方法包括:容器准备步骤 制备用于保持熔融金属6的熔融金属保持容器4在套筒2的热水供应口2a中; 在熔融金属保持容器4内供给并保持熔融金属6的保持工序; 通过对保持在熔融金属保持容器4中的熔融金属6施加振动来精炼熔融金属6的精炼步骤; 以及在精炼步骤之后去除熔融金属保持容器4的去除步骤。
    • 6. 发明专利
    • Molten metal detection sensor
    • 金属检测传感器
    • JP2013019735A
    • 2013-01-31
    • JP2011152540
    • 2011-07-11
    • Toyota Motor Corpトヨタ自動車株式会社Taiho Kogyo Co Ltd大豊工業株式会社
    • SOTOZAKI SHUJIFURUKAWA YUICHIOGINO TAKAOKUDO TASUKU
    • G01F1/68B22D2/00B22D11/16B22D17/30B22D45/00
    • PROBLEM TO BE SOLVED: To provide a molten metal detection sensor capable of knowing proper timing for re-coating a coating agent.SOLUTION: The molten metal detection sensor includes an electrode rod 22 which detects existence of a molten metal by contacting. A first protective coating film 26 is formed on a surface of the electrode rod. And a second protective coating film 28 different from the first protective coating film in color is formed on a surface of the first protective coating film. The first protective coating film gradually disappears when the electrode rod is repeatedly immersed in a high-temperature molten metal. A surface color of the electrode rod changes if the first protective coating film disappears and the second protective coating film is exposed. A point of time when the surface color of the electrode rod changes is suitable timing for re-coating a coating agent of the second protective coating film.
    • 要解决的问题:提供能够知道涂覆剂再涂覆的正确时间的熔融金属检测传感器。 解决方案:熔融金属检测传感器包括通过接触检测熔融金属的存在的电极棒22。 在电极棒的表面上形成有第一保护涂膜26。 并且在第一保护涂膜的表面上形成与第一保护涂膜不同的第二保护涂膜28。 当电极棒反复浸入高温熔融金属中时,第一保护涂膜逐渐消失。 如果第一保护涂层消失并且第二保护涂膜露出,则电极棒的表面颜色改变。 电极棒的表面颜色变化的时间点适合对第二保护涂膜的涂布剂进行再涂覆的时机。 版权所有(C)2013,JPO&INPIT
    • 8. 发明专利
    • Die casting apparatus
    • DIE铸造设备
    • JP2012240062A
    • 2012-12-10
    • JP2011109840
    • 2011-05-16
    • Toyota Motor Corpトヨタ自動車株式会社Toyota Central R&D Labs Inc株式会社豊田中央研究所
    • SOTOZAKI SHUJIFURUKAWA YUICHIYAOKAWA JUNIWATA YASUSHI
    • B22D17/22B22C9/06B22D17/20
    • PROBLEM TO BE SOLVED: To provide a die casting apparatus capable of rapidly solidifying molten metal remaining in a sleeve after injection while suppressing production of small solidified pieces.SOLUTION: The die casting apparatus 100 includes a sleeve 20 for temporarily storing molten metal therein, and a sprue core 30 which is arranged at a sleeve fore end to guide the molten metal to a runner 14 communicating with a cavity. A guide groove 32 for guiding the molten metal to the runner 14 is formed in the sprue core 30. A highly thermal conductive material 34 having the thermal conductivity higher than that of a material of a sprue core section constituting the guide groove 32 is arranged at the front side of the sprue core facing the fore end of a plunger tip.
    • 解决问题:提供一种压铸装置,其能够在抑制小凝固片的制造的同时,在注射后能够迅速固化留在套筒中的熔融金属。 解决方案:压铸装置100包括用于在其中临时存储熔融金属的套筒20和设置在套筒前端的浇道芯30,该浇口芯30将熔融金属引导到与空腔连通的流道14。 在浇道芯30中形成有用于将熔融金属引导到流道14的引导槽32.导热率高于构成引导槽32的浇口芯部的材料的导热率高的导热材料34被布置在 浇口芯的前侧面向柱塞尖端的前端。 版权所有(C)2013,JPO&INPIT
    • 9. 发明专利
    • Surface treatment method
    • 表面处理方法
    • JP2012180577A
    • 2012-09-20
    • JP2011045622
    • 2011-03-02
    • Toyota Motor Corpトヨタ自動車株式会社
    • FURUKAWA YUICHI
    • C23C28/04B22C3/00B22C9/06C23C8/32C23C16/26C23C24/08
    • PROBLEM TO BE SOLVED: To provide a surface treatment method for stably forming a carbon film having high durability on the surface of a metal material.SOLUTION: There is provided a method for treating the surface of a metal material through the first and second processes in this order. The first process comprises a step of imparting a compressive residual stress to the surface layer of the metal material. The second process sequentially includes: a nanocarbon film-forming step of forming on the surface of the metal material, a nanocarbon film comprising at least one nanocarbon selected from the group consisting of carbon nano-coil, carbon nanotube and carbon nano-filament by heat-treating the metal material together with an organic gas under the nitriding condition by which a nitride layer is formed on the surface layer of the metal material; a fullerenes-coating step of coating fullerenes on the surface of the nanocarbon film; and a burning step of heating the metal material on which the carbon film is formed at a temperature of ≥400°C.
    • 要解决的问题:提供一种用于在金属材料的表面上稳定地形成具有高耐久性的碳膜的表面处理方法。 解决方案:提供一种通过第一和第二工艺依次处理金属材料的表面的方法。 第一种方法包括向金属材料的表面层施加压缩残余应力的步骤。 第二种方法依次包括:在金属材料的表面上形成纳米碳膜的纳米碳膜,其包含选自碳纳米线圈,碳纳米管和碳纳米丝的至少一种纳米碳,通过热 在金属材料的表面层上形成氮化物层的氮化条件下,将有机气体与有机气体一起去除; 富勒烯涂布步骤,在纳米碳膜的表面上涂布富勒烯; 以及在≥400℃的温度下加热形成有碳膜的金属材料的燃烧工序。 版权所有(C)2012,JPO&INPIT