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    • 1. 发明专利
    • Traverse apparatus and traverse method
    • TRAVERSE装置和TRAVERSE方法
    • JP2014001067A
    • 2014-01-09
    • JP2012139146
    • 2012-06-20
    • Kanai Hiroaki金井 宏彰
    • INOUE YASUSHI
    • B65H54/28
    • PROBLEM TO BE SOLVED: To make it possible to perform the aligned winding of a wire easily, inexpensively and reliably.SOLUTION: In the procedure of a traverse to move a winding position in a reel shaft direction, guide rollers 2 are held, at positions apart from the vicinities of reel flange sections 1b, within the range of a distance (D) from the winding surface of the outer circumference of a reel barrel 1a being more than 0 mm but not more than 30 mm, and are gradually moved to positions outward from the reel flange portions 1b in the reel diameter direction to positions where the distance (C) from the outer edges of the reel flange sections 1b are within the range over 0 mm to 20 mm. Meanwhile, the guide rollers 2 are always held at positions where the roller axis K is parallel to a reel axis T.
    • 要解决的问题:使得可以容易地,廉价和可靠地执行线材的排列卷绕。解决方案:在卷绕轴方向上移动卷绕位置的横动程序中,将导向辊2保持在位置 在卷轴凸缘部1b的附近,在与卷筒筒1a的外周的卷绕面的距离(D)的范围内,大于0mm且不大于30mm,并逐渐移动到位置 从卷轴凸缘部分1b向卷轴直径方向向外延伸到卷轴法兰部分1b的外边缘的距离(C)在0mm至20mm的范围内的位置。 同时,引导辊2总是保持在辊轴线K平行于卷轴轴线T的位置。
    • 2. 发明专利
    • Fixed abrasive grain type saw wire and method of manufacturing the same
    • 固定磨粒型钢丝绳及其制造方法
    • JP2013244552A
    • 2013-12-09
    • JP2012118840
    • 2012-05-24
    • Kanai Hiroaki金井 宏彰
    • OTANI KEI
    • B24D11/00B24D3/00B24D3/06H01L21/304
    • PROBLEM TO BE SOLVED: To provide a fixed abrasive grain type saw wire whose production cost is suppressed low and which has a long life and high productivity while maintaining a high holding force of abrasive grains with respect to an abrasive grain fixing method by electrodeposition.SOLUTION: Abrasive grains 14 are temporarily fitted to an outer circumferential surface of a wire 11 applied with a brass plating 12 together with temporary nickel plating 13. The abrasive grains are increased in fixing strength by subjecting the nickel plating to resistance heating by a power supply roller. It is preferred that the nickel plating is fused through the resistance heating and hardened again to form a wide-based substrate 15. Furthermore, a fixed nickel plating 16 is provided thereupon and fixed to cover the abrasive grains.
    • 要解决的问题:提供一种固定的磨粒型锯线,其生产成本被抑制得较低,并且通过电沉积保持磨粒的相对于磨粒定影方法的高保持力,寿命长和生产率高。 :磨料颗粒14临时装配到施加有黄铜镀层12的钢丝11的外周表面以及临时镀镍13.通过使电镀镍通过电源辊进行电阻加热,磨粒增加了固定强度 。 优选的是,通过电阻加热熔化镍镀层并再次硬化以形成宽基底15.此外,固定镍镀层16在其上设置并固定以覆盖磨粒。
    • 3. 发明专利
    • Roller of wire saw
    • 钢丝绳
    • JP2013099824A
    • 2013-05-23
    • JP2011245209
    • 2011-11-09
    • Kanai Hiroaki金井 宏彰
    • KISHIMOTO HIDEKIITO HIDEYUKI
    • B24B27/06B28D5/04H01L21/304
    • PROBLEM TO BE SOLVED: To provide a roller 12 of a wire saw having excellent working accuracy and easy stretching work of a wire 16.SOLUTION: The roller 12 of the wire saw includes a lot of grooves 20 in its outer circumferential surface. Each of the grooves 20 extends in the circumferential direction. The groove 20 includes a principal part 24 and a guide part 26. The guide part 26 is positioned on the outer side in a radial direction of the principal part 24. The guide part 26 is continued to the principal part 24 in its inner side end 28. The guide part 26 is continued to a land 22 in its outer side end 30. The principal part 24 has a substantially [U]-shaped cross sectional shape. The guide part 26 has a cross sectional shape whose width is gradually expanded toward an outer side in a radial direction. An opening angle θ of the guide part 26 is 40-100°.
    • 要解决的问题:提供一种线锯的辊12,其具有优异的加工精度并且易于拉丝16的丝线。解决方案:线锯的辊12包括大量的槽20 外圆周表面。 每个槽20在圆周方向上延伸。 凹槽20包括主要部分24和引导部分26.引导部分26位于主体部分24的径向外侧。引导部分26在其内侧端部延伸到主体部分24 引导部分26在其外侧端部30中继续到平台22上。主体部分24具有基本上为[U]形的横截面形状。 引导部26具有宽度朝向径向外侧逐渐扩大的截面形状。 引导部26的开度θ为40-100°。 版权所有(C)2013,JPO&INPIT
    • 4. 发明专利
    • Wire drawing die
    • 电线图
    • JP2012187594A
    • 2012-10-04
    • JP2011051349
    • 2011-03-09
    • Kanai Hiroaki金井 宏彰
    • FUJIWARA NOBUHIKOAMANO HIROTAKAITO KIMIHIKOKAWAMURA SHUNYA
    • B21C3/02B21C3/06
    • PROBLEM TO BE SOLVED: To provide a wire drawing die 1 with which tensile residual stress generated on the surface of a metal wire after wire drawing is suppressed.SOLUTION: There is provided the wire drawing die 1 in which a die hole 2 including a reduction part 5 and a bearing part 6 is formed, and the surface of the reduction part is mirror-finished and the surface of the bearing part is made rougher than the mirror finishing. The surface roughness of the surface of the reduction part 5 is
    • 要解决的问题:提供一种拉丝模具1,其在拉丝后在金属丝的表面产生的拉伸残余应力被抑制。 解决方案:提供了一种拉丝模具1,其中形成有包括减速部分5和轴承部分6的模孔2,并且还原部分的表面被镜面加工,并且轴承部分的表面 比镜子整理更粗糙。 减少部分5的表面的表面粗糙度在中心线平均粗糙度Ra中的十点平均粗糙度Rz为<1.40μm,<0.19μm。 轴承部分6的表面粗糙度在十点平均粗糙度Rz为1.40-1.90μm,中心线平均粗糙度Ra为0.19-0.28μm。 版权所有(C)2013,JPO&INPIT
    • 5. 发明专利
    • Multi-saw machine
    • 多功能机
    • JP2011098423A
    • 2011-05-19
    • JP2009255892
    • 2009-11-09
    • Kanai Hiroaki金井 宏彰
    • SASAKURA NOBUHIKO
    • B24B27/06B28D5/04H01L21/304
    • PROBLEM TO BE SOLVED: To provide a means for rotating a wire in a circumferential direction by a simple device, aiming at uniformizing abrasion in the wire circumferential direction, in a multi-saw machine for cutting a workpiece by traveling the wire. SOLUTION: At least one roller not perpendicular to a traveling direction of the wire while crossing to it is provided at a position where it is made contact with the wire at an upstream side in the wire traveling direction than a slice part where the wire is made contact with the workpiece. Alternatively, the rollers are provided at positions opposed to each other with respect to the wire, the angles formed by the traveling direction of the wire and axes of the rollers are the same and the rollers are provided in a direction different from each other, thus giving rotation to the wire. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:为了提供一种用于通过简单的装置使线材沿圆周方向旋转的装置,其目的在于使线材周向上的磨损均匀化,在用于通过移动线材切割工件的多锯机中。 解决方案:在与导线行进方向相交的至少一个不与线路的行进方向垂直的辊子设置在与线路行进方向上游侧的线接触的位置处, 电线与工件接触。 或者,辊子设置在相对于线材彼此相对的位置处,由导线的行进方向和辊的轴线形成的角度相同,并且辊子沿彼此不同的方向设置,因此 给电线旋转。 版权所有(C)2011,JPO&INPIT
    • 6. 发明专利
    • Probe pin and method for manufacturing the same
    • 探针及其制造方法
    • JP2011022051A
    • 2011-02-03
    • JP2009168378
    • 2009-07-17
    • Kanai Hiroaki金井 宏彰
    • KINOSHITA YUKI
    • G01R1/067H01L21/66
    • PROBLEM TO BE SOLVED: To provide a probe pin capable of continuing stable measurement even when making repeated contact, by having sufficient rigidity and elasticity regardless of the kind of a material, and to provide a method for manufacturing the probe pin.
      SOLUTION: This probe pin having a bending part on the tip side, whose forefront part makes contact with a measuring object, has a shell part to be fixed to a device on which the probe pin is to be mounted, and a flat part wherein a cross section from the tip side of the shell part to the bending part, to put it concretely, to the front of the bending part, or to a position including the bending part, or to the bending part and the tip part has a long shape to a bending direction of the tip part. More preferably, the sectional shape of the flat part forms a track shape. The flat part can be formed by rolling.
      COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:即使在重复接触的情况下,通过具有足够的刚性和弹性,无论材料的种类如何,都能提供能够继续稳定测量的探针,并提供一种用于制造探针的方法。 解决方案:具有前端部与测量对象接触的尖端侧的弯曲部的探针具有固定在要安装探针的装置上的外壳部,平面 其中从外壳部分的尖端侧到弯曲部分的横截面,具体地放在弯曲部分的前部,或包括弯曲部分的位置,或者弯曲部分和尖端部分的横截面具有 与尖端部的弯曲方向相对的长形状。 更优选地,平坦部分的截面形状形成轨道形状。 扁平部分可以通过轧制形成。 版权所有(C)2011,JPO&INPIT
    • 7. 发明专利
    • Reel for winding metal wire body
    • 用于卷绕金属线的绕组
    • JP2010235295A
    • 2010-10-21
    • JP2009087674
    • 2009-03-31
    • Kanai Hiroaki金井 宏彰
    • AIKO TAKAYUKI
    • B65H75/14
    • PROBLEM TO BE SOLVED: To provide a reel eliminated with fine waviness on a flange outside face generated by pressing in an assembling type reel for molding steel plates by pressing to be welded and connected, of reels for winding metal.
      SOLUTION: By grinding the flange outside face, a maximum height difference of waviness is concretely suppressed to 0.05 mm or below in a pressing-finished reel and a relatively high plane, and thereby a core hole peripheral edge having high flatness and an attachment are closely adhered, and generation of eccentric rotation of the reel is extremely reduced. As a result, generation of disconnections and winding defects of a wire are extremely reduced, and adverse influences such as noise and damage on a facility side can be prevented.
      COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种在通过压制成型钢板的组装式卷轴中产生的凸缘外表面上具有细小波纹消除的卷轴,用于卷绕金属卷轴进行焊接和连接。 解决方案:通过研磨凸缘外表面,在加压成卷卷轴和相对较高的平面中,波纹的最大高度差具体地抑制在0.05mm以下,由此具有高平坦度的芯孔周缘和 附着紧密,卷轴的偏心旋转的产生极大地降低。 结果,电线的断开和绕组缺陷的产生极大地减少,并且可以防止诸如噪声和设备侧的损坏等不利影响。 版权所有(C)2011,JPO&INPIT
    • 8. 发明专利
    • Electrode wire for wire electric discharge machining
    • 用于电力放电加工的电极线
    • JP2010214555A
    • 2010-09-30
    • JP2009065601
    • 2009-03-18
    • Kanai Hiroaki金井 宏彰
    • YAMAUCHI TOSHIYUKI
    • B23H7/08
    • PROBLEM TO BE SOLVED: To provide an electrode wire for electric discharge machining capable of increasing machining precision and machining speed by restraining concentrated electric discharge in electric discharge machining.
      SOLUTION: The electrode wire 2 for wire electric discharge machining includes a core consisting of a steel wire 4 and a surface layer consisting of a brass layer 6. The mean number of crystal grains 7 from a surface of the brass layer 6 up to 50% of the depth of the brass layer 6 is 1.5 piece/μm or larger. Alternatively, the mean number of the crystal grains 7 from the surface of the brass layer 6 up to 25% of the depth of the brass layer 6 is 1.5 piece/μm or larger. Alternatively, as for this electrode wire 2 for wire electric discharge machining, the mean number of the crystal grains 7 in a longitudinal direction in the surface of the brass layer is 1.5 piece/μm or larger.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种通过抑制放电加工中的集中放电来提高加工精度和加工速度的放电加工用电极线。 解决方案:用于电火花线切割加工的电极线2包括由钢丝4和由黄铜层6组成的表面层构成的芯。来自黄铜层6的表面的平均晶粒数7向上 黄铜层6的深度的50%为1.5片/μm以上。 或者,从黄铜层6的表面到黄铜层6的深度的25%的晶粒7的平均数为1.5个/μm以上。 或者,对于用于放线加工的该电极线2,黄铜层的表面中的长度方向上的晶粒7的平均数为1.5个/μm以上。 版权所有(C)2010,JPO&INPIT
    • 9. 发明专利
    • Steel cord for reinforcing rubber product
    • 用于增强橡胶制品的钢丝绳
    • JP2010168670A
    • 2010-08-05
    • JP2009009865
    • 2009-01-20
    • Kanai Hiroaki金井 宏彰
    • MORIOKA AKITAKA
    • D07B1/06B21F7/00B60C9/00
    • D07B1/0626D07B1/0653D07B2201/2018D07B2201/2023D07B2201/206D07B2801/12
    • PROBLEM TO BE SOLVED: To provide a steel cord for reinforcing a rubber product, used as a reinforcing material of the rubber product such as a tire for a vehicle and an industrial belt, and having an extremely flat shape and fatigue resistance.
      SOLUTION: The steel cord for reinforcing the rubber product, having a 3+N structure obtained by twisting N (N is 5-13) wires forming sheath side around a core consisting of three wires is regulated so that the core wires 11 may be parallel to each other, and arranged in one nearly linear direction at the cross section of the cord to form the cord cross section into the extremely flat shape, and the core wires 11 may satisfy the requirements in P of from 0.22Pc to 0.43Pc and in d1 of from 1.02d to 1.05d [wherein, P is the pitch (mm) of kink; Pc is a twisting pitch (mm) of the sheath wire; d1 is an apparent outer diameter (mm); and d is a diameter (mm) of the core wire] to facilitate the stretch of the core wire 11 and to enable a tensile load to be dispersed to the core wires 11 and the wires 12 at the sheath side.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种用作加强橡胶制品的钢丝帘线,其用作车辆用轮胎和工业皮带等橡胶制品的增强材料,并且具有非常平坦的形状和耐疲劳性。 解决方案:通过将由三根线构成的芯线缠绕在一起形成护套侧的N(N为5-13)线形成的3 + N结构的加强橡胶制品的钢丝帘线被调节,使得芯线11 可以彼此平行,并且在帘线的横截面处以一个接近线性的方向布置,以将帘线横截面形成为非常平坦的形状,并且芯线11可以满足P p中的要求从0.22Pc变为0.43 Pc,d1为1.02d〜1.05d [其中,P为扭结的间距(mm) Pc是护套线的扭转间距(mm); d1是表观外径(mm); 并且d是芯线的直径(mm),以便于芯线11的拉伸,并且能够将拉伸载荷分散到芯线11和护套侧的线12。 版权所有(C)2010,JPO&INPIT
    • 10. 发明专利
    • Fixed-abrasive grain saw wire and cutting method
    • 固定磨牙锯和切割方法
    • JP2010167509A
    • 2010-08-05
    • JP2009009850
    • 2009-01-20
    • Kanai Hiroaki金井 宏彰
    • NISHIMURA SHUNICHI
    • B24B27/06B24D3/00B24D11/00B28D5/04H01L21/304
    • Y02P80/30
    • PROBLEM TO BE SOLVED: To provide a saw wire quickly cutting a hard ingot and achieving satisfactory wafers having less surface roughness and waviness; and a cutting method. SOLUTION: The wafer surface scratches due to fixed abrasive grains are reduced while achieving a cutting speed equivalent to that of a conventional fixed-abrasive grain method by using the fixed-abrasive grain saw wire in which a pair of flat parts confronting each other in a longitudinal direction of the wire, and the abrasive grains are fixedly attached only to a curved surface connecting both flat parts, and the amount of protrusion of the abrasive grains with respect to these flat parts is 10 μm or below. The wafers are further smoothed by generating a large number of rollings of free abrasive grains between the flat parts and the wafer surface by the cutting method which combines free abrasive grain method. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种快速切割硬锭的锯线,并获得具有较少表面粗糙度和波纹度的令人满意的晶片; 和切割方法。 解决方案:通过使用固定磨粒锯线,实现与常规固定磨粒方法相同的切割速度,由于固定的磨粒而造成的晶片表面刮痕减少,其中一对平面部件面对每个 并且磨粒仅固定在连接两个平坦部的曲面上,磨粒相对于这些平坦部的突出量为10μm以下。 通过结合自由磨粒法的切割方法,在平坦部分和晶片表面之间产生大量的自由磨粒的滚动,使晶片进一步平滑化。 版权所有(C)2010,JPO&INPIT