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    • 41. 发明专利
    • Tool breakage detecting device
    • 工具断开检测装置
    • JPS61132864A
    • 1986-06-20
    • JP25484284
    • 1984-11-30
    • Omron Tateisi Electronics Co
    • TAKINAMI KOJITSUJINO KOICHIIWAKIRI TETSURO
    • B23Q17/09G01N29/14
    • G01N29/14G01N2291/02854
    • PURPOSE:To improve the reliability for detecting a breakage by constituting a titled device so that a sensitivity of an acoustic emission (AE) sensor is set automatically to an optimum value in accordance with a use tool, and also based on a working position of an object to be worked. CONSTITUTION:An AE signal processing part 8 detects a signal of a breakage, etc. of a tool from an AE sensor 7, and applies it to a CPU10 through an input/ output interface 9. To the CPU10, an RAM12 for storing the sensitivity information, etc. of the sensor corresponding to a standard distance of the tool is connected, and also a false breakage signal generator 5 and a timer 13 for measuring a distance of a sensor 7, etc. are connected. The CPU10 gives a prescribed driving level to the generator 5 through a driving circuit 6, based on these inputs, and adjusts a sensitivity of the sensor in each position, based on an AE signal level obtained from the processing part 8. Also, it is held successively in the RAM12, and also a control is executed so that the sensitivity of the sensor 7 is set to the highest sensitivity in accordance with a position of the tool which is used thereafter, therefore, the reliability for detecting a breakage is improved.
    • 目的:通过构成标题装置来提高检测断线的可靠性,使得声发射(AE)传感器的灵敏度根据使用工具自动设定为最佳值,并且还基于工作位置 对象要工作。 构成:AE信号处理部8从AE传感器7检测工具的破损等信号,并通过输入/输出接口9将其施加到CPU10。对CPU10,存储灵敏度的RAM12 连接与工具的标准距离相对应的传感器的信息等,并且连接有用于测量传感器7等的距离的假断裂信号发生器5和计时器13。 CPU10基于这些输入,通过驱动电路6向发电机5提供规定的驱动电平,并且基于从处理部分8获得的AE信号电平来调整每个位置中的传感器的灵敏度。而且, 并且还执行控制,使得根据随后使用的工具的位置将传感器7的灵敏度设置为最高灵敏度,因此提高了用于检测断裂的可靠性。
    • 42. 发明专利
    • Tool breakage detecting device
    • 工具断开检测装置
    • JPS61132862A
    • 1986-06-20
    • JP25484084
    • 1984-11-30
    • Omron Tateisi Electronics Co
    • YOSHIMURA KIYOKAZUHIRAYAMA TATEMITSUIWAKIRI TETSURO
    • B23Q17/09G01N29/14G01N29/28
    • G01N29/14
    • PURPOSE:To detect exactly a breakage of a tool by analyzing an acoustic emission (AE) signal in a frequency area. CONSTITUTION:At the time of a regular cutting work, a power spectrum distribution of an AE signal is concentrated to around a frequency 50kHz, and it is attenuated monotonously in a higher frequency area than said frequency. On the other hand, a power spectrum distribution of the time when a tool is broken has a peak in the vicinity of a frequency 300kHz. Therefore, two piezoelectric elements having each different resonance frequency characteristic whose frequency 300kHz and 50kHz are center frequencies are provided on an AE sensor 7, only AE signals of the respective frequency components are fetched, its output levels are compared 23 through amplifiers 15, 16 and detectors 19, 20, respectively, and a signal is applied to a breakage detecting circuit 25 only when the tool is broken. In this way, plural piezoelectric elements are provided in the sensor7, its resonance frequencies are made different from each other, the AE signal is preprocessed automatically in the inside of the sensor, a load of a signal processing part, and also a breakage signal can be analyzed in the frequency area, therefore, the reliability is improved.
    • 目的:通过分析频率区域中的声发射(AE)信号来精确检测工具的破损。 构成:在定期切割工作时,AE信号的功率谱分布集中在大约50kHz的频率处,并且在比所述频率更高的频率区域中单调衰减。 另一方面,工具破损时间的功率谱分布在频率300kHz附近具有峰值。 因此,在AE传感器7上设置具有频率为300kHz,50kHz为中心频率的各谐振频率特性的两个压电元件,仅取出各频率分量的AE信号,通过放大器15,16比较其输出电平23, 检测器19,20,并且只有当工具断开时才将信号施加到断线检测电路25。 以这种方式,在传感器7中设置多个压电元件,其谐振频率彼此不同,AE信号在传感器内部自动预处理,信号处理部分的负载以及破损信号可以 在频域进行分析,提高了可靠性。
    • 43. 发明专利
    • Ae wave detecting device
    • AE波检测装置
    • JPS61129565A
    • 1986-06-17
    • JP25139884
    • 1984-11-28
    • Shimadzu Corp
    • INOUE MASAAKIYAMAMOTO YASUNORI
    • G01S5/18G01H3/00G01N29/14G01S5/22
    • G01N29/14
    • PURPOSE:To increase the S/N of an AE (acoustic emission) wave by detecting two sensors, and delaying the output of a sensor closer to the AE source by 90 deg. and adding the delayed output to the output of the other sensor. CONSTITUTION:The AE wave generation source 2 is provided on a body 1 to be tested and the two resonance type sensors 3 and 4 are arranged facing the AE wave generation source 2. The distance between those sensors 3 and 4 is l=lambda (1/4+n). In this case, lambda is the wavelength of an acoustic wave and (n) is 0 or a positive integer. The output of the sensor 4 close to the AE wave generation source 2 is inputted to a phase shifter 5 and delayed by 90 deg.. The 90 deg.-delayed output is added to the output of the other sensor 3 by an adder 6 to detect the AE wave. Thus, the output of the sensor close to the AE wave generation source is delayed, so an acoustic wave arriving except in the direc tion of the predetermined source source is canceled to increase the S/N of the AE wave, detecting the output precisely.
    • 目的:通过检测两个传感器来增加AE(声发射)波的S / N,并将传感器的距离延迟到AE源近90度。 并将延迟输出添加到另一个传感器的输出。 构成:AE波生成源2设置在待测试的主体1上,并且两个谐振型传感器3和4布置成面向AE波发生源2.这些传感器3和4之间的距离为l =λ(1 / 4 + n)。 在这种情况下,λ是声波的波长,(n)为0或正整数。 靠近AE波发生源2的传感器4的输出被输入到移相器5并延迟90度。90度延迟的输出通过加法器6相加到另一个传感器3的输出端 检测AE波。 因此,靠近AE波发生源的传感器的输出被延迟,因此除了在预定的源极的方向之外到达的声波被消除以增加AE波的S / N,从而精确地检测输出。
    • 44. 发明专利
    • Apparatus for detecting breakage of tool
    • 检测工具破裂的装置
    • JPS61112962A
    • 1986-05-30
    • JP23542684
    • 1984-11-08
    • Omron Tateisi Electronics Co
    • NAKAMURA HIDEAKIYAMADA TAKESHIOTSUKA KAZUAKI
    • B23Q17/09G01N29/14
    • G01N29/14
    • PURPOSE:To accurately set sensitivity without depending on the shape, material quality or surface state of a work, by providing a dummy breakage signal generation means and adjusting the sensitivity of an AE sensor. CONSTITUTION:A dummy breakage signal generator 4 and an AE sensor 6 are fixed to a work 1 at a predetermined interval, for example, at an interval of 10cm and the sensitivity of the AE sensor is set to standard sensitivity, for example, 20dB. Subsequently, a drive circuit 5 is set to the standard drive output of a tool to be used to drive the dummy breakage signal generator 4. The output level P obtained from the AE sensor 6 at this time is measured and compared with the reference output level P0 preliminarily stored in ROM10 and the ratio of both output levels is calculated as a dB value to obtain a correction value A which is, in turn, stored in the predetermined region within RAM11. Because the difference between the output levels P, P0 of both of them is dependent only on the surface roughness of the work 1, the surface state inherent to the work 1 can be corrected by using the correction value A(dB).
    • 目的:通过提供虚拟断裂信号发生装置和调整AE传感器的灵敏度,精确地设定灵敏度,而不依赖于工件的形状,材料质量或表面状态。 构成:虚拟断裂信号发生器4和AE传感器6以预定间隔例如以10cm的间隔固定到工件1,并且AE传感器的灵敏度被设置为标准灵敏度,例如20dB。 随后,将驱动电路5设置为用于驱动虚拟断裂信号发生器4的工具的标准驱动输出。此时测量从AE传感器6获得的输出电平P,并将其与参考输出电平进行比较 P0预先存储在ROM10中,并将两个输出电平的比率计算为dB值,以获得校正值A,该校正值A又被存储在RAM11内的预定区域中。 由于两者的输出电平P,P0之间的差仅取决于工件1的表面粗糙度,所以可以通过使用校正值A(dB)来校正工件1固有的表面状态。
    • 45. 发明专利
    • Tool breakage detecting device with self-diagnostic function
    • 具有自诊断功能的刀具检测装置
    • JPS6179160A
    • 1986-04-22
    • JP20044984
    • 1984-09-27
    • Nachi Fujikoshi Corp
    • UEDA TOSHIO
    • G01N29/14
    • G01N29/14
    • PURPOSE:To provide a self-diagnostic function by outputting a signal indicating a signal which is transmitted continuously all the time is not received if a device which senses the continuously transmitted signal and decides on normality is abnormal. CONSTITUTION:For example, when a drill 4 is abnormal, the waveform of a generated AE (acoustic emission) wave is checked by a tool abnormality detection sensor 1 and an arithmetic part 2 makes a decision. Further, a signal generating circuit 8 is excited by an oscillator 10 as an exciting device to output an AE wave having a different frequency and waveform all that time when the tool is abnormal. A diagnostic device 9 is provided to the arithmetic part 2 and the AE wave generated by the device 8 is received through a machine table 3, sensor 1, and lead wire 11 and outputted when there is not reception. The moment the device 9 judges that no signal is received, that is outputted to the controller 6 of the machine through a signal line 12. Consequently, the abnormality of the device itself is detected.
    • 目的:通过输出表示连续发送的信号的信号,如果感测连续发送的信号并且判定正常的设备异常,则不会接收到信号,从而提供自诊断功能。 构成:例如,当钻头4异常时,由工具异常检测传感器1检查产生的AE(声发射)波的波形,并且算术部分2作出判定。 此外,当工具异常时,信号发生电路8被作为激励装置的振荡器10激励以输出具有不同频率和波形的AE波。 诊断装置9被提供给运算部件2,并且通过机台3,传感器1和引线11接收由装置8产生的AE波,并且在不接收时输出。 设备9判定没有接收到信号的时刻,通过信号线12输出到机器的控制器6.因此,检测到设备本身的异常。
    • 46. 发明专利
    • Apparatus for monitoring abnormality of tool
    • 监测工具不正常的装置
    • JPS60190857A
    • 1985-09-28
    • JP4689984
    • 1984-03-12
    • Omron Tateisi Electronics Co
    • YOSHIMURA KIYOKAZUMIYAKE RIYOUICHI
    • B23Q17/09G01N29/14
    • G01N29/14G01N2291/0258
    • PURPOSE:To make it possible to simply and certainly set an adequate comparison reference value regardless of various elements, by multiplying a detection level, at the point of time when the rising change ratio of the AE level during a period directly after the beginning of processing is lowered, by a difinite quantity ratio. CONSTITUTION:Acoustic emission (AE), which is generated in a drill when a hole is opened to a workpiece 3 by a drilling in such a state that an AE sensor 2 is attached to the main body side of a boring machine 1, is detected by said sensor 2. The output of the sensor 2 is amplified to a predetermined level by an amplifier circuit 6 and, thereafter, a band component is taken out by a band pass filter (BPF) 7 to rectify a detector circuit 8. The output of the circuit 8 is succeedingly monitored by CPU11 through an A/D converter 10 and a detection output value, at the point of time when the change ratio of said output is lowered to a definite value or less, is detected and CPU11 feeds out the value, which is obtained by multiplying said detection value by a definite quantity ratio by a D/A converter 14, as the comparison reference value of a comparator circuit 9.
    • 目的:通过将检测水平乘以在直接开始处理的期间的AE级别的上升变化率的时间点,可以简单且确定地设定足够的比较基准值 以不同的数量比降低。 构成:检测在AE传感器2安装在镗床1的主体侧的状态下通过钻孔向工件3打开孔时在钻头中产生的声发射(AE) 通过放大器电路6将传感器2的输出放大到预定电平,之后通过带通滤波器(BPF)7取出频带分量,以对检测器电路8进行整流。输出 被CPU11通过A / D转换器10和在所述输出的变化率降低到一定值或更小的时间点的检测输出值继续监视电路8,并且CPU11输出 通过D / A转换器14将所述检测值乘以一定数量比而获得的值作为比较器电路9的比较基准值。
    • 47. 发明专利
    • Device for measuring amount of sedimentation
    • 测量量的装置
    • JPS59133415A
    • 1984-07-31
    • JP824683
    • 1983-01-21
    • Mitsubishi Heavy Ind Ltd
    • YONEKURA NOBUYOSHIKUMAMOTO NAOKI
    • G01B17/02G01N29/14G01N29/46
    • G01N29/14G01N29/46G01N2291/02854G01N2291/106
    • PURPOSE:To realize real-time measurement and improve its precision by making a spectral analysis of outputs of microphones arranged at an upper and a lower opposite positions of the outer circumferential part of a tube laid horizontally, and measuring the thickness of sediment. CONSTITUTION:When sediment flows in a sludge tube, a flow noise is generated. This noise is measured by the upper and lower microphones 2 and 3 on the sludge tube 1. Sound pressure signals S1 and S2 from the microphones 2 and 3 are inputted to a primary signal processing part 5 and then inputted to a spectrum comparison part 6. The phases of the sound-pressure signals S1 and S2 inputted to the spectrum comparison part 6 are compared with each other and the result is displayed on a display part 7.
    • 目的:通过对布置在水平放置的管的外周部的上下相对位置的麦克风的输出进行频谱分析,并测量沉积物的厚度,实现实时测量并提高其精度。 构成:当沉积物在污泥管中流动时,会产生流动噪声。 该噪音由污泥管1上的上下麦克风2和3测量。来自麦克风2和3的声压信号S1和S2被输入到主信号处理部分5,然后输入到频谱比较部分6。 将输入到频谱比较部分6的声压信号S1和S2的相位彼此进行比较,并将结果显示在显示部分7上。
    • 48. 发明专利
    • JPS592858B2 -
    • JPS592858B2
    • 1984-01-20
    • JP2852277
    • 1977-03-15
    • Gard Inc
    • ROBAATO ENU KURAAKUDEBITSUDO DABURYU PURAINFUEI KEI CHIN
    • G01N29/14
    • G01N29/14
    • A system for flaw detection during a continuous welding process uses a transducer to provide a signal burst for each acoustic burst from an article being welded. The signal burst is amplified and filtered to pass frequencies between about 100 and about 550 KHz. The ring-down counter counts signals of the filtered signal burst. The first signal of the filtered signal burst initiates a timing circuit that times out to provide a reset pulse to reset the ring-down counter. If the decimal count exceeds 100 but does not exceed 1000, the ring-down counter operates circuitry to provide a latched signal to an output of a flip-flop to enable a gate before the counter is reset by the reset pulse of the timing circuit. That reset pulse is also provided to the gate to provide at its output a pulse representing one filtered signal burst having more than 100 and no more than 1000 signals during the timing operation. The pulses from the gate are inputs to a pulse counter in the counter mode and a retriggerable monostable multivibrator that, if not retriggered by the next pulse before a predetermined time, resets another flip-flop and resets the pulse counter. If the pulse counter counts a predetermined number of pulses before it is reset, it sets that another flip-flop to provide a signal to an alarm device that turns on a light indicating that there is a weld flaw.
    • 49. 发明专利
    • Tool break preventive device
    • 工具预防装置
    • JPS58186550A
    • 1983-10-31
    • JP6935482
    • 1982-04-23
    • Yoshiaki Kakino
    • KAKINO YOSHIAKI
    • B23B47/24B23Q15/12B23Q17/09B23Q17/12G01N3/58G01N29/14
    • B23Q17/0947B23Q11/04B23Q15/12B23Q17/12G01N3/58G01N29/14Y10T408/14Y10T408/165Y10T408/172Y10T409/30392Y10T409/30728
    • PURPOSE:To easily foresee break of a tool by detecting elastic waves including supersonic vibration from a torque limiter and detecting a condition before the break by the captioned device which performs in-process detection of an abnormal condition such as damage, break and the like of a cutting tool. CONSTITUTION:When a drill 1 is overloaded during cutting due to plugging of chips or the like and there is a fear of break of the drill 1, a torque limiter 3 repeats joining and disjoining movements and produces elastic waves including a high level of supersonic waves. The elastic waves pass through a tooling 4, bearing 7 and are transmitted to a main shaft head 6, and then detected by a detection part 12. However, a noise of the elastic waves detected by the detection part 12, after being excluded by means of a bypass filter 13, is amplified by means of an amplifier 14 and demodulated by a detector 15. This output is compared with a set value by means of an amplitude selector 16 and in case it exceeds the set value, a signal generator 17 gives an alarm.
    • 目的:通过检测包括来自扭矩限制器的超音速振动的弹性波,并通过字幕装置检测断裂之前的状况来容易地预见工具的断裂,该字幕装置执行异常状态如损伤,断裂等的过程中检测 一个切割工具 构成:当钻头1在切屑期间由于芯片等的堵塞而过载并且有钻头1的断裂时,扭矩限制器3重复接合和分离运动,并产生包括高水平超声波的弹性波 。 弹性波通过工具4,轴承7并传递到主轴头6,然后被检测部分12检测。然而,由检测部分12检测到的弹性波的噪声在被装置排除之后 旁路滤波器13的放大器被放大器14放大并由检测器15解调。该输出通过振幅选择器16与设定值进行比较,并且在超过设定值的情况下,信号发生器17给出 一个闹钟
    • 50. 发明专利
    • Testing method for thermal impact resistance of refractory
    • 耐火材料耐热性试验方法
    • JPS5770430A
    • 1982-04-30
    • JP14622580
    • 1980-10-21
    • Kawasaki Steel Corp
    • KUMAGAI MASATOUCHIMURA RIYOUJI
    • G01N3/60G01N17/00G01N29/14
    • G01N29/14
    • PURPOSE:To obtain the measurement results corresponding to actual use state by detecting the generation condition of the cracks produced by local heating of an object to be examined with laser beam of >=500W output and >=3mm. beam diameter, by means of acoustic emission signals. CONSTITUTION:Gaseous argon is sealed in a test vessel 4 made of acrylic resin, and is maintained inert, then a test piece 1 is placed on a stand 5 for test piece. A signal is derived from an AE (acoustic emission) converter 10 via a waveguide 9 made of alumina mounted at one end of the test specimen. The laser beam from a laser beam source 6 is irradiated via a mirror 7 and a lens 8 to the test piece 1 to heat or cool the same rapidly. The output of the laser beam souce is >=500W, and the beam diameter is >=3mm. which are set in accordance with the kinds and sizes of the test pieces. If the time since the test piece is heated until a cracking is generated, the cycle of the heating and cooling, and the stability and unstability of the cracking and detected by means of the AE signal, the test of superior reproducibility in the use condition equivalent to the actual use condition is executed with simple equipment.
    • 目的:通过检测通过> = 500W输出>> 3mm的激光束检测被检物体的局部加热产生的裂纹的产生状况,来获得与实际使用状态相对应的测量结果。 光束直径,借助于声发射信号。 构成:将气态氩气密封在由丙烯酸树脂制成的试验容器4中,并保持惰性,然后将试验片1放置在用于试验片的支架5上。 信号通过安装在试样一端的由氧化铝制成的波导管9从AE(声发射)转换器10导出。 来自激光束源6的激光束经由反射镜7和透镜8照射到测试片1上以快速加热或冷却。 激光束的输出> 500W,光束直径> 3mm。 它们根据试件的种类和尺寸设定。 如果从试验片被加热直到产生裂纹的时间,加热和冷却的循环以及裂纹的稳定性和不稳定性并且通过AE信号检测,则在使用条件当量中具有优异的再现性的试验 实际使用条件是用简单的设备执行的。