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    • 16. 发明专利
    • Aluminum alloy casting and method of manufacturing the same
    • 铝合金铸件及其制造方法
    • JP2012132054A
    • 2012-07-12
    • JP2010284101
    • 2010-12-21
    • Toyota Central R&D Labs Inc株式会社豊田中央研究所
    • AOI ICHIROIWATA YASUSHI
    • C22C21/02B22D21/04B22D27/08B22D27/20C22F1/00C22F1/043
    • PROBLEM TO BE SOLVED: To provide an aluminum alloy casting formed of a fine structure having little casting defect and having excellent mechanical properties.SOLUTION: The aluminum alloy casting includes, assuming the whole as 100 mass%, 9-13 mass% Si, 1-5 mass% Cu, and the balance being Al and inevitable impurities. The aluminum alloy casting is constituted by a complex eutectic structure in a reticular form including Al-Si eutectic grains consisting of binary eutectic of Al and Si and a multi-eutectic matrix surrounding the Al-Si eutectic grains and consisting of multi-eutectic including Al, Si, and Cu, wherein the particle size of the Al-Si eutectic grains is as small as 1.5 mm or less. The aluminum alloy casting is mechanically excellent, so that it is constituted by the complex eutectic structure solidified into a glue-like state while being consisting of the alloy composition which is normally solidified in a manner of forming a skin, thereby inhibiting the occurrence of a large casting defect.
    • 要解决的问题:提供一种由铸造缺陷少且机械性能优异的精细结构形成的铝合金铸件。 解决方案:铝合金铸件包括总体为100质量%,9-13质量%Si,1-5质量%Cu,余量为Al和不可避免的杂质。 铝合金铸件由网状形式的复合共晶组织构成,包括由Al和Si的二元共晶组成的Al-Si共晶晶体和围绕Al-Si共晶晶粒的多共晶基体,包括Al ,Si和Cu,其中Al-Si共晶颗粒的粒径小至1.5mm或更小。 该铝合金铸件机械性优异,由复合共晶组织固化成胶状状态构成,同时由通常以形成皮肤的方式固化的合金组成构成,从而抑制了 大型铸件缺陷。 版权所有(C)2012,JPO&INPIT
    • 17. 发明专利
    • Method for analyzing packing of molten material, and packing analysis program thereof
    • 分析材料包装方法及包装分析方案
    • JP2009045660A
    • 2009-03-05
    • JP2007215198
    • 2007-08-21
    • Toyota Central R&D Labs IncToyota Motor Corpトヨタ自動車株式会社株式会社豊田中央研究所
    • IWATA YASUSHITOU JUSHINSUGIYAMA YOSHIOAOI ICHIROIWABORI HIROAKIIKUTA HIROYUKISUGIURA NAOKUNI
    • B22D46/00
    • PROBLEM TO BE SOLVED: To provide a simple, highly precise method for analyzing the packing of a molten material usable for die cast simulation or the like.
      SOLUTION: The method for analyzing the packing of a molten material includes: a model setting stage where a die model obtained by modeling a die composing a cavity packed with a molten material is set on a coordinate system; and a packing simulation stage where a packing process in which the molten material is packed into the cavity under the reduced pressure in the set die model is calculated in order. The model setting stage is provided with a leak position setting step where a leak position at which a gas leaks between the inside and outside of the cavity is set in a selected cavity element selected from cavity elements in the vicinity of a die matched part at which the different die members are matched. The packing simulation stage is provided with a leak amount calculation step where a leak amount (Q) at the leak position is calculated based on an atmospheric pressure difference (ΔP) between the inside and outside of the cavity and a fixed resistance coefficient (K).
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供用于分析可用于压铸模拟等的熔融材料的包装的简单,高精度的方法。 解决方案:用于分析熔融材料的包装的方法包括:模型设定阶段,其中通过对构成填充有熔融材料的空腔的模具进行建模而获得的模具模型设置在坐标系上; 以及包装模拟阶段,其中按顺序计算将熔融材料在设定模具模型中在减压下包装到空腔中的包装过程。 模型设定阶段设置有泄漏位置设置步骤,其中在从模具匹配部分附近的腔体元件中选择的空腔元件中设置有在空腔的内部和外部之间泄漏气体的泄漏位置,在该选择的腔元件中, 不同的模具构件相匹配。 包装模拟阶段设有泄漏量计算步骤,其中基于空腔内外的大气压差(ΔP)和固定电阻系数(K)计算泄漏位置处的泄漏量(Q) 。 版权所有(C)2009,JPO&INPIT
    • 18. 发明专利
    • Composite magnesium alloy member and method for producing the same
    • 复合镁合金构件及其制造方法
    • JP2014051688A
    • 2014-03-20
    • JP2012194953
    • 2012-09-05
    • Toyota Central R&D Labs Inc株式会社豊田中央研究所
    • KAWABATA HIROYUKIKATO HAJIMEIWATA YASUSHIUEDA ISAMU
    • C22C23/02B22D19/00B22D19/16C22C23/00C22F1/00C22F1/06
    • C22F1/06B22D21/007C22C23/00C22C23/02
    • PROBLEM TO BE SOLVED: To provide a composite magnesium alloy member in which magnesium alloys having different alloy compositions are fused.SOLUTION: There is provided a composite magnesium alloy member which comprises: a first portion comprising a first magnesium alloy having a first alloy composition; a second portion comprising a second magnesium alloy having a second alloy composition different from the first alloy composition; and a boundary portion which comprises an intermediate magnesium alloy having an intermediate alloy composition between the first alloy composition and the second alloy composition and is fused to the first portion and the second portion to form a boundary between the first portion and the second portion adjacent to each other. Such a composite magnesium alloy member can be obtained, for example, by casting a magnesium alloy casting material having a low liquidus temperature with a cast material having a high liquidus temperature. According to the composite magnesium alloy member of the present invention, a magnesium alloy product, which has different characteristics for each site, can be obtained at low cost.
    • 要解决的问题:提供一种其中具有不同合金组成的镁合金熔合的复合镁合金构件。解决方案:提供一种复合镁合金构件,其包括:第一部分,其包括具有第一合金组成的第一镁合金; 第二部分包括具有不同于第一合金组合物的第二合金组成的第二镁合金; 以及边界部分,其包括在所述第一合金组合物和所述第二合金组合物之间具有中间合金组成的中间镁合金,并且熔融到所述第一部分和所述第二部分,以在所述第一部分与所述第二部分相邻的第二部分之间形成边界 彼此。 这种复合镁合金构件可以例如通过用具有高液相线温度的铸造材料铸造具有低液相线温度的镁合金铸造材料来获得。 根据本发明的复合镁合金构件,可以以低成本获得每个部位具有不同特性的镁​​合金制品。
    • 19. 发明专利
    • Die casting apparatus
    • DIE铸造设备
    • JP2012240062A
    • 2012-12-10
    • JP2011109840
    • 2011-05-16
    • Toyota Motor Corpトヨタ自動車株式会社Toyota Central R&D Labs Inc株式会社豊田中央研究所
    • SOTOZAKI SHUJIFURUKAWA YUICHIYAOKAWA JUNIWATA YASUSHI
    • B22D17/22B22C9/06B22D17/20
    • PROBLEM TO BE SOLVED: To provide a die casting apparatus capable of rapidly solidifying molten metal remaining in a sleeve after injection while suppressing production of small solidified pieces.SOLUTION: The die casting apparatus 100 includes a sleeve 20 for temporarily storing molten metal therein, and a sprue core 30 which is arranged at a sleeve fore end to guide the molten metal to a runner 14 communicating with a cavity. A guide groove 32 for guiding the molten metal to the runner 14 is formed in the sprue core 30. A highly thermal conductive material 34 having the thermal conductivity higher than that of a material of a sprue core section constituting the guide groove 32 is arranged at the front side of the sprue core facing the fore end of a plunger tip.
    • 解决问题:提供一种压铸装置,其能够在抑制小凝固片的制造的同时,在注射后能够迅速固化留在套筒中的熔融金属。 解决方案:压铸装置100包括用于在其中临时存储熔融金属的套筒20和设置在套筒前端的浇道芯30,该浇口芯30将熔融金属引导到与空腔连通的流道14。 在浇道芯30中形成有用于将熔融金属引导到流道14的引导槽32.导热率高于构成引导槽32的浇口芯部的材料的导热率高的导热材料34被布置在 浇口芯的前侧面向柱塞尖端的前端。 版权所有(C)2013,JPO&INPIT
    • 20. 发明专利
    • Free casting method, free casting apparatus, and casting
    • 免费铸造方法,免费铸造设备和铸造
    • JP2012061518A
    • 2012-03-29
    • JP2010209761
    • 2010-09-17
    • Toyota Central R&D Labs IncToyota Motor Corpトヨタ自動車株式会社株式会社豊田中央研究所
    • YAOKAWA JUNIWATA YASUSHISUGIYAMA YOSHIOIWABORI HIROAKIAMANO NORIHIROUENO NORIYUKIKOBAYASHI TAKEHITO
    • B22D11/01B22D11/00B22D27/04
    • B22D11/01B22D11/041B22D11/05B22D11/145B22D27/045
    • PROBLEM TO BE SOLVED: To provide an epoch-making casting method without requiring a mold.SOLUTION: A free casting method includes, a lead-out step for leading out retained molten metal (MS) constituted of molten metal temporarily held by surface films (F) generated on an outer surface from a lead-out area (P) provided in a source of supply, and a forming step for obtaining a formed body by solidifying the retained molten metal (MS) led out along a set passage (L1) depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of a supply source of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step. With this method, a complicated shape of casting can be effectively obtained while easily eliminating casting defects, etc that have been problems in a conventional casting method.
    • 要解决的问题:提供不需要模具的划时代铸造方法。 解决方案:一种自由铸造方法包括:引出步骤,用于引出由在出口区域(P)的外表面上产生的表面膜(F)暂时保持的熔融金属构成的保留熔融金属(MS) ),以及形成步骤,用于通过固化根据期望的铸造形状沿着设定通道(L1)引出的保留的熔融金属(MS)而获得成形体,其中保留的熔融金属在 通过在熔融金属的供给源的表面水平附近的保留的熔融金属的无限制的根部之间的位置处施加外力而形成期望的铸造形状,以及被定义为保留的熔融金属的边界之间的凝固界面 熔融金属和成型体中的成形体。 通过这种方法,可以有效地获得复杂的铸造形状,同时容易地消除在常规铸造方法中已经存在问题的铸造缺陷等。 版权所有(C)2012,JPO&INPIT