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    • 3. 发明公开
    • INDUCTION MELTING METHOD AND DEVICE FOR THE IMPLEMENTATION THEREOF (VARIANTS)
    • VORRICHTUNG ZUR UMBETZUNG DES VERFAHRENS(VARIANTEN)INDUKTIONSSCHMELZVERFAHREN
    • EP3015805A1
    • 2016-05-04
    • EP14817293.5
    • 2014-06-26
    • Volkov, Anatoly Evgenievich
    • Volkov, Anatoly Evgenievich
    • F27B14/06B22D23/00
    • B22D27/02C22B9/14F27D11/06F27D2099/0015Y02P10/253
    • The proposed invention relates to the field of foundry work and may be used for casting, reducing and purifying of any metals, including refractory and chemically active metals.
      The claimed induction melting method and device for the implementation thereof combines loading a charge 2 into a mold 1, having a beveled top surface. Above the mold 1 there is mounted with clearance therefrom an inductor 3, having a beveled bottom surface. The charge is heated by a magnetic field 6, and additional sources of heat can be used. The top surface of the mold 1 is beveled parallel to the bottom surface of the inductor 3, thus forming an inclined slot 13, which permits a stream 8 of the melt to pass through an overflow element 4 into the ingot mold 9. The charge 2 is held in the mold 1 by a movable base in the form of a piston 5, which moves the charge into the inductor 3. The mold 1 may be configured with a fixed base, the charge 2 being fed via a charging chute 15 directly into the cavity of the inductor 3. The ingot mold 9 may be configured in the form of a cylinder rotatable about its axis or in the form of a chute capable of tilting and progressive motion. Between the mold 1 and the ingot mold 9 an intermediate container 17 may be mounted with independent heating sources 18. In the course of erection the clearance between the inductor 3 and the mold 1 surfaces may be adjusted as well as the inclination, i.e. the inclined slot 13 parameters.
      Technical result - elimination of the major metal losses into scrap, increase of the metal yield and quality improvement of alloys.
    • 本发明涉及铸造工作领域,可用于铸造,还原和净化任何金属,包括耐火和化学活性金属。 所要求的感应熔化方法和用于其实施的装置将装料2装入模具1中,具有斜面顶表面。 模具1上面安装有间隙,电感器3具有斜面底面。 电荷被磁场6加热,并且可以使用额外的热源。 模具1的顶表面平行于电感器3的底表面倾斜,从而形成倾斜槽13,其允许熔体的流8通过溢流元件4进入锭模9中。电荷2 通过活塞5的形式的可移动的基座保持在模具1中,活塞5将电荷移动到电感器3中。模具1可以配置有固定的底座,电荷2经由充电滑槽15直接馈入 电感器3的空腔。锭模9可以被构造成可以围绕其轴线旋转或以能够倾斜和逐渐运动的滑槽的形式的圆柱体的形式。 在模具1和锭模9之间,中间容器17可以安装有独立的加热源18.在安装过程中,可以调整电感器3和模具1表面之间的间隙以及倾斜度,即倾斜 槽13参数。 技术成果 - 消除主要金属损失为废料,提高合金的金属产量和质量改善。
    • 9. 发明公开
    • INSULATION STRUCTURE OF INDUCTION HEATING COIL
    • ISOLATIONSSTRUKTUR EINER INUDKTIONSHEIZSPULE
    • EP2216418A1
    • 2010-08-11
    • EP08833372.9
    • 2008-09-26
    • Nippon Steel Corporation
    • TERASHIMA, HidetoshiIEDA, Seiji
    • C21D1/42C21D9/60H05B6/10H05B6/36
    • H05B6/36C21D1/10C21D1/42C21D9/46C21D9/56C21D9/60D03D15/00D03D15/12D10B2101/08D10B2505/00F27D11/12F27D99/0006F27D2099/0015Y02P10/253
    • It was learned that in an insulation heating coil used for continuously heating a running steel sheet, the conventional insulated structure of the induction heating coil was selected focusing on the heat resistance and insulation ability of the insulation itself and cannot prevent a drop in insulation ability due to entry of fine metal particles (for example, zinc fumes) in the surroundings.
      Therefore, an insulated structure of induction heating coil preventing the entry of zinc fumes and other fine metal particles, not falling in strength even in a high temperature environment, and able to extend the service life of the induction coil is provided.
      Specifically, the surface of the induction heating coil is covered with a ceramic cloth made of alumina-silica ceramic long-fibers not containing boron and the surface of that is formed with a heat-resistant insulation layer made of a surface hardening ceramic material containing alumina or alumina-silica fine particles and alumina-silica ceramic short-fibers.
    • 据了解,在用于连续加热流动钢板的绝缘加热线圈中,将感应加热线圈的传统绝缘结构选择在绝缘本身的耐热性和绝缘能力上,并且不能防止绝缘能力下降 在周围环境中进入细金属颗粒(例如锌烟)。 因此,提供了感应加热线圈的绝缘结构,其防止锌烟和其他金属微粒进入,即使在高温环境下也不会降低强度,并且能够延长感应线圈的使用寿命。 具体地说,感应加热线圈的表面被不含硼的氧化铝 - 二氧化硅陶瓷长纤维制成的陶瓷布覆盖,其表面形成有由含有氧化铝的表面硬化陶瓷材料制成的耐热绝缘层 或氧化铝 - 二氧化硅细颗粒和氧化铝 - 二氧化硅陶瓷短纤维。