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1. 发明授权

US06648055B1 Casting tool and method of producing a component 失效
标题翻译：铸造工具及其制造方法
公开(公告)号：US06648055B1
公开(公告)日：2003-11-18
申请号：US09958947
申请日：2002-02-13
申请人： Tilman Haug , Steffen Rauscher , Kolja Rebstock , Michaael Scheydecker , Markus Walters
发明人： Tilman Haug , Steffen Rauscher , Kolja Rebstock , Michaael Scheydecker , Markus Walters
IPC分类号： B22D1908
CPC分类号： C22C1/1015 , B22D19/14 , C22C1/1036 , C22C47/06 , C22C47/08
摘要： A die provided for fixing a porous ceramic insert for producing a light metal component which is reinforced by the insert. For this purpose, the insert is positioned in the die in such a way that any force which occurs for the purpose of fixing the insert is compensated for by a collinear force, which minimizes the bending moments exerted on the insert. Furthermore, shielding elements are used to protect the insert from a casting metal flowing into the die. Furthermore, the invention describes a process in which the velocity of a casting plunger which moves the casting metal into the die is regulated in such a way that the insert is not damaged by the kinetic energy of the casting metal. This is achieved by filling the die at a low velocity until the metal has flowed around the insert. Then, the casting plunger is accelerated, thus ensuring optimum filling of the die with the casting metal.
摘要翻译：一种用于固定多孔陶瓷插入件的模具，用于制造由插入件增强的轻金属部件。为此，插入件以这样的方式定位在模具中，使得为了固定插入件而发生的任何力由共同的力补偿，这使施加在插入件上的弯矩最小化。此外，屏蔽元件用于保护插入件免于流入模具的铸造金属。此外，本发明描述了一种方法，其中将铸造金属移动到模具中的铸造柱塞的速度被调节为使得插入件不被铸造金属的动能损坏。这是通过以低速填充模具来实现的，直到金属围绕插入件流动。然后，铸造柱塞被加速，从而确保模具与铸造金属的最佳填充。

2. 发明授权

US06254975B1 Ceramic composite 有权
标题翻译：陶瓷复合材料
公开(公告)号：US06254975B1
公开(公告)日：2001-07-03
申请号：US09177133
申请日：1998-10-22
申请人： Ursula Kayser , Tilman Haug , Doris Hertel , Kolja Rebstock , Wolfgang Schaefer , Helmut Knabe , Walter Vogel
发明人： Ursula Kayser , Tilman Haug , Doris Hertel , Kolja Rebstock , Wolfgang Schaefer , Helmut Knabe , Walter Vogel
IPC分类号： B32B522
CPC分类号： C04B35/806 , C04B41/009 , C04B41/52 , C04B41/89 , C04B2111/00982 , Y10T428/249928 , Y10T428/249967 , Y10T428/249969 , Y10T428/249976 , Y10T428/249986 , Y10T428/24999 , C04B35/565 , C04B38/00 , C04B41/4539 , C04B41/5059 , C04B41/507 , C04B41/5071 , C04B41/5025 , C04B41/522
摘要： A ceramic composite includes (a) 30 to 60% by volume of C-fibers; (b) 10 to 55% by volume of a matrix made of SiC and C, wherein the weight ratio SiC:C is in the range of between 20:1 and 2:1; (c) 5 to 40% by volume porosity that may be open or closed. A base material is formed from a)+b)+c). The ceramic composite also includes a protective system comprising at least one of (d) a lower protective layer that is situated directly on the base material consisting of one or more compounds comprising Si, C, B, O2 and having a thickness between 20 and 150 &mgr;m; (e) a central protective layer that is situated above the lower protective layer consisting of at least one of transition metal borides and transition metal silicides in combination with SiC, SiO2 or SiOC, and having a thickness of from 50 to 250 &mgr;m; and (f) an upper protective layer that is situated above the central protective layer consisting of one or more compounds comprising SiC, SiO2, MoSi2, Mo3Si, Mo5Si3, ZrB, ZrB2, ZrB12, Si3N4, ZrO2, Y2O3, Al2O3, mixed oxides Al2O3—SiO2, and SiOC and having a thickness of from 20 to 250 &mgr;m.
摘要翻译：陶瓷复合材料包括（a）30至60体积％的C纤维; （b）10〜55体积％的由SiC和C制成的基体，其中SiC:C的重量比在20:1和2:1的范围内; （c）可打开或关闭的5至40体积％的孔隙率。基材由a）+ b）+ c）形成。陶瓷复合材料还包括保护系统，其包括（d）直接位于由包含Si，C，B，O 2并且具有20至150的厚度的一种或多种化合物组成的基底材料上的下保护层中的至少一种妈妈（e）中心保护层，其位于由SiC，SiO 2或SiOC组合的过渡金属硼化物和过渡金属硅化物中的至少一种组成的下保护层的上方，并且具有50至250μm的厚度; 和（f）位于由包括SiC，SiO 2，MoSi 2，Mo 3 Si，Mo 5 Si 3，ZrB，ZrB 2，ZrB 12，Si 3 N 4，ZrO 2，Y 2 O 3，Al 2 O 3的一种或多种化合物组成的中心保护层上方的上保护层，混合氧化物Al 2 O 3 -SiO 2和SiOC，并且具有20至250μm的厚度。

3. 发明授权

US06627312B1 Reinforcing fibers and fiber bundles, especially for fiber composites, methods for the production thereof, and a fiber composite having reinforcing fibers 有权
标题翻译：增强纤维和纤维束，特别是纤维复合材料，其制造方法和具有增强纤维的纤维复合材料
公开(公告)号：US06627312B1
公开(公告)日：2003-09-30
申请号：US09647822
申请日：2001-06-11
申请人： Thomas Behr , Gerd Dietrich , Tilmann Haug , Kolja Rebstock , Christian Schwarz , BJörn Spangemacher
发明人： Thomas Behr , Gerd Dietrich , Tilmann Haug , Kolja Rebstock , Christian Schwarz , BJörn Spangemacher
IPC分类号： B32B900
CPC分类号： F16D69/023 , C04B35/573 , C04B35/806 , F16D69/02 , F16D69/026 , Y10T428/2904 , Y10T428/2907 , Y10T428/2913 , Y10T428/2916 , Y10T428/2918 , Y10T428/292 , Y10T428/2933 , Y10T428/2938 , Y10T428/2942 , Y10T428/2944 , Y10T428/2958 , Y10T428/2962 , Y10T428/298 , Y10T428/30
摘要： A reinforcing fiber, in particular for fiber composite materials, has a core which is provided with a layer of a pyrolysable binder. A coating of pyrolytic carbon or sugar is provided between the core and the layer fiber strands are provided with reinforcing fibers of this type and fiber strands are coated in this way. Fiber composite materials can be prepared with these reinforcing fibers. Processes for producing reinforcing fibers and composite materials involve coating fiber strands.
摘要翻译：特别是用于纤维复合材料的增强纤维，具有设置有可热解粘合剂层的芯。在芯之间提供热解碳或糖的涂层，并且层纤维束具有这种类型的增强纤维，并且以这种方式涂覆纤维束。可以用这些增强纤维制备纤维复合材料。用于生产增强纤维和复合材料的方法包括涂覆纤维束。

4. 发明授权

US06328834B1 Process for producing bodies made of fiber-reinforced composites 有权
标题翻译：由纤维增强复合材料制成的生产体的方法
公开(公告)号：US06328834B1
公开(公告)日：2001-12-11
申请号：US09365817
申请日：1999-08-02
申请人： Kolja Rebstock , Karl-Heinz Roess
发明人： Kolja Rebstock , Karl-Heinz Roess
IPC分类号： C04B35973
CPC分类号： B29C43/10 , B29C43/006 , B29C2043/3628 , B29C2043/3665 , B29C2043/3668 , B29L2031/16 , B29L2031/7096 , C04B35/573 , C04B35/65 , C04B35/806 , C04B35/83 , C04B2235/60 , C04B2235/945 , F16D65/12 , F16D69/023 , F16D2065/1328 , F16D2200/0039 , F16D2200/006 , F16D2250/00 , F16D2250/0007 , F16D2250/0092
摘要： A process for producing bodies made of fiber-reinforced composites from fiber-reinforced precursor bodies having a porous carbon matrix, in particular from C/C bodies, includes (1) mixing fibers, fiber bundles or fiber agglomerates based on carbon, nitrogen, boron and/or silicon with at least one carbonizable binder to give a pressing composition, and (2) pressing the pressing composition to form a green body. At least one metal- or silicon-containing core is added to the green body. The green body is subsequently pyrolysed to convert the binder or binders into a porous carbon matrix, and the resulting fiber-reinforced precursor body is infiltrated with molten metal or silicon from the metal- or silicon-containing core.
摘要翻译：特别是由C / C体构成的具有多孔碳基体的纤维增强前体体的纤维增强复合体的制造方法包括：（1）混合基于碳，氮，硼的纤维，纤维束或纤维聚集体和/或具有至少一个可碳化粘合剂的硅，得到压制组合物，和（2）压制该压制组合物以形成生坯。在生坯中加入至少一种含金属或含硅的核心。随后将生坯热解以将粘合剂或粘合剂转化为多孔碳基质，并且所得纤维增强的前体体从熔融金属或硅从含金属或含硅芯渗透。

5. 发明授权

US06265071B1 Brake unit including brake disc and brake lining 有权
标题翻译：制动单元包括制动盘和制动衬片
公开(公告)号：US06265071B1
公开(公告)日：2001-07-24
申请号：US09153616
申请日：1998-09-15
申请人： Gerhard Gross , Tilmann Haug , Emil Näumann , Kolja Rebstock , Michael Scheydecker
发明人： Gerhard Gross , Tilmann Haug , Emil Näumann , Kolja Rebstock , Michael Scheydecker
IPC分类号： B32B900
CPC分类号： F16D69/027 , C04B41/4554 , C04B41/51 , C04B41/81 , C04B41/88 , F16D69/02 , F16D69/023 , F16D69/025 , F16D69/028 , Y10T428/30
摘要： A brake unit includes a brake disc of a ceramic material and a brake pad that cooperates with it in tribological fashion. The brake pad is made of a sintered metal material or of an inorganically bound material having a ceramic binding phase and metal particles. The brake unit has a high thermal loading capacity, very good performance characteristics in terms of comfort, and an acceptable service life.
摘要翻译：制动单元包括陶瓷材料的制动盘和与摩擦学方式配合的制动衬块。制动片由烧结金属材料或具有陶瓷结合相和金属颗粒的无机结合材料制成。制动单元具有高热负荷能力，在舒适性方面具有非常好的性能特征，并且具有可接受的使用寿命。

6. 发明授权

US06531011B2 Brake unit having a nonmetallic brake disc of ceramic and a hub of a different material 有权
标题翻译：制动单元具有陶瓷的非金属制动盘和不同材料的轮毂
公开(公告)号：US06531011B2
公开(公告)日：2003-03-11
申请号：US09793301
申请日：2001-02-26
申请人： Gerhard Gross , Tillman Haug , Kolja Rebstock , Christian Schwarz
发明人： Gerhard Gross , Tillman Haug , Kolja Rebstock , Christian Schwarz
IPC分类号： B32B3124
CPC分类号： F16D65/12 , C04B35/573 , F16D69/023 , F16D2065/1316 , F16D2065/132 , F16D2065/1328 , F16D2065/1344 , F16D2065/136 , F16D2065/1392 , F16D2200/0039 , F16D2200/0052
摘要： A brake unit having a brake disc of ceramic and a hub of a different material, which radially overlap one another with their mutually facing rims and are mechanically joined by a wreath-type rim of mounting bolts that axially penetrate the overlapping rims. The mounting bolts are uniformly included in the transmission of torque. Entrainment bores or slots provided in the brake disc are plastically lined with a metal or plastic sleeve, or the disc material is formed specifically to certain areas in this region as a plastically deformable C/C structure. A method is disclosed for manufacturing a partially ceramized molded article, in particular a brake disc having a C/C structure in the area of the entrainment bores or slots. A completely non-metallic brake unit and a method for its manufacture are also disclosed.
摘要翻译：一种具有陶瓷制动盘和不同材料的轮毂的制动单元，它们以相互面对的轮辋彼此径向重叠，并且通过轴向穿过重叠轮辋的安装螺栓的花圈型边缘机械连接。安装螺栓均匀地包含在扭矩传递中。设置在制动盘中的夹带孔或槽塑料地衬有金属或塑料套筒，或者盘形材料特别地形成在该区域中的某些区域，作为可塑性变形的C / C结构。公开了用于制造部分陶瓷化模制品的方法，特别是在夹带孔或槽的区域中具有C / C结构的制动盘。还公开了一种完全非金属制动单元及其制造方法。

7. 发明授权

US06517756B1 Method for manufacturing bodies containing reinforcing fibers 有权
标题翻译：含增强纤维的制造方法
公开(公告)号：US06517756B1
公开(公告)日：2003-02-11
申请号：US09365818
申请日：1999-08-02
申请人： Kolja Rebstock
发明人： Kolja Rebstock
IPC分类号： B29C4302
CPC分类号： F16D69/023 , F16D69/02
摘要： A method for manufacturing bodies containing reinforcing fibers includes mixing fibers, fiber bundles, or fiber agglomerates with at least one binder that can be carbonized to form a molding material; and compressing the molding material to form bodies containing reinforcing fibers with a mold having inserts. The resulting bodies have recesses with lateral edges corresponding to the inserts such that the reinforcing fibers are oriented approximately parallel to the lateral edges of the recesses.
摘要翻译：用于制造包含增强纤维的物体的方法包括将纤维，纤维束或纤维聚集体与至少一种可被碳化以形成模塑材料的粘合剂混合; 并压缩模制材料以形成含有具有插入物的模具的增强纤维的主体。所得到的本体具有凹槽，其侧边缘对应于插入件，使得增强纤维被定向成大致平行于凹部的侧边缘。

8. 发明授权

US06267209B1 Brake unit with a non-metallic brake disc made of ceramic and a hub made of another material 有权
标题翻译：制动单元带有由陶瓷制成的非金属制动盘和由另一种材料制成的轮毂
公开(公告)号：US06267209B1
公开(公告)日：2001-07-31
申请号：US09153678
申请日：1998-09-15
申请人： Gerhard Gross , Tillman Haug , Kolja Rebstock , Christian Schwarz
发明人： Gerhard Gross , Tillman Haug , Kolja Rebstock , Christian Schwarz
IPC分类号： F16D6512
CPC分类号： C04B35/573 , F16D65/12 , F16D65/126 , F16D65/128 , F16D69/023 , F16D2065/1316 , F16D2065/132 , F16D2065/1328 , F16D2065/1344 , F16D2065/1364 , F16D2065/1392 , F16D2200/0039 , F16D2200/006
摘要： A brake unit having a brake disc of ceramic and a hub of a different material, which radially overlap one another with their mutually facing rims and are mechanically joined by a wreath-type rim of mounting bolts that axially penetrate the overlapping rims. The mounting bolts are uniformly included in the transmission of torque. Entrainment bores or slots provided in the brake disc are plastically lined with a metal or plastic sleeve, or the disc material is formed specifically to certain areas in this region as a plastically deformable C/C structure. A method is disclosed for manufacturing a partially ceramized molded article, in particular a brake disc having a C/C structure in the area of the entrainment bores or slots. A completely non-metallic brake unit and a method for its manufacture are also disclosed.
摘要翻译：一种具有陶瓷制动盘和不同材料的轮毂的制动单元，它们以相互面对的轮辋彼此径向重叠，并且通过轴向穿过重叠轮辋的安装螺栓的花圈型边缘机械连接。安装螺栓均匀地包含在扭矩传递中。设置在制动盘中的夹带孔或槽塑料地衬有金属或塑料套筒，或者盘形材料特别地形成在该区域中的某些区域，作为可塑性变形的C / C结构。公开了用于制造部分陶瓷化模制品的方法，特别是在夹带孔或槽的区域中具有C / C结构的制动盘。还公开了一种完全非金属制动单元及其制造方法。

9. 发明授权

US06248269B1 Process for manufacturing a brake lining 失效
标题翻译：制动衬片制造工艺
公开(公告)号：US06248269B1
公开(公告)日：2001-06-19
申请号：US09474135
申请日：1999-12-29
申请人： Gerd Dietrich , Gerhard Gross , Tilmann Haug , Kolja Rebstock
发明人： Gerd Dietrich , Gerhard Gross , Tilmann Haug , Kolja Rebstock
IPC分类号： C01B3100
CPC分类号： F16D69/02 , C04B35/573 , C04B35/806 , F16D69/023 , F16D2069/003 , Y10T428/24942 , Y10T428/24992 , Y10T428/30
摘要： A process for manufacturing a brake lining made of a fiber-reinforced ceramic C/SiC material includes (1) producing a carbon fiber body having at least one of a defined volume of pores and capillaries; (2) infiltrating the carbon fiber body with at least one of carbon or a carbon precursor; (3) pressing the infiltrated carbon fiber body, thereby forming a green compact; (4) pyrolyzing the green compact, thereby forming a porous C/C body; (5) adjusting at least one of a pore and a capillary volume of the porous C/C body to maximally approximately 60% by volume; and (6) infiltrating the C/C body with liquid silicon so that carbon, at least in an area of pores and capillaries which is close to the surface, becomes silicon carbide.
摘要翻译：用于制造由纤维增强陶瓷C / SiC材料制成的制动衬片的方法包括（1）制备具有规定体积的孔和毛细管中的至少一个的碳纤维体; （2）用碳或碳前体中的至少一种将碳纤维体浸入; （3）挤压渗透的碳纤维体，由此形成生坯; （4）热解生坯，从而形成多孔C / C体; （5）将多孔C / C体的孔和毛细管体积中的至少一个调节至最大约60体积％和（6）用液态硅渗透C / C体，使得至少在靠近表面的孔和毛细管区域中的碳变成碳化硅。

10. 发明授权

US06716376B1 Method for producing a fiber composite 有权
标题翻译：纤维复合材料的制造方法
公开(公告)号：US06716376B1
公开(公告)日：2004-04-06
申请号：US09622123
申请日：2000-11-01
申请人： Tilmann Haug , Kolja Rebstock , Christian Schwarz
发明人： Tilmann Haug , Kolja Rebstock , Christian Schwarz
IPC分类号： C04B35573
CPC分类号： B32B18/00 , C04B35/806 , C04B2235/658 , C04B2235/6581 , C04B2237/363 , C04B2237/365 , C04B2237/38 , C04B2237/385 , C04B2237/584 , C04B2237/60 , C04B2237/61 , C04B2237/704 , C04B2237/765 , C04B2237/84 , F16D69/023 , F16D69/026
摘要： The invention relates to a process for producing a fiber composite material containing fibers with a high hot strength, in particular based on carbon, silicon, boron and/or nitrogen, a pressing compound being produced from fibers, a binder and, if appropriate, fillers and/or additives, which is then pressed in a press mold to form a green body. Various pressing compounds are produced, which contain fibers of different qualities and/or in different proportions, and the press mold is filled with the various pressing compounds in a number of successive steps. The invention also relates to a fiber composite material of this nature.
摘要翻译：本发明涉及一种生产含有热强度高的纤维，特别是基于碳，硅，硼和/或氮的纤维复合材料的方法，由纤维，粘合剂和粘合剂（如果合适的话）制成的压制化合物和/或添加剂，然后在压模中压制以形成生坯。制备各种压制化合物，其含有不同质量和/或不同比例的纤维，并且在多个连续步骤中用各种压制化合物填充压模。本发明还涉及这种性质的纤维复合材料。

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