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    • 2. 发明授权
    • Method for production of shaped hydrogel of absorbent resin
    • 吸水树脂成型水凝胶的生产方法
    • US06241928B1
    • 2001-06-05
    • US09300196
    • 1999-04-27
    • Takumi HatsudaKatsuhiro KajikawaHideyuki TaharaKoji MiyakeAkito YanoTakanori Murakami
    • Takumi HatsudaKatsuhiro KajikawaHideyuki TaharaKoji MiyakeAkito YanoTakanori Murakami
    • B29D701
    • B01J13/0052B01J19/1887B01J19/22B01J20/26B01J20/30B29C39/14B29C41/28B29K2995/0092
    • A method for the continuous production of a shaped hydrogel of absorbent resin is disclosed. This invention accomplishes the continuous production by continuously supplying in the form of a layer a monomer mixture capable of forming an absorbent resin by polymerization and polymerizing the layer of the monomer mixture. This method is characterized by retaining the rate of change of the thickness in the direction of width of the layer of hydrogel of absorbent resin at the time of formation of gel at a level of not more than 20%. The method is advantageously carried out by the use of an apparatus for the production of a shaped hydrogel of absorbent resin which comprises a movable endless revolving support belt, a monomer mixture supplying device, and a device for discharging the shaped hydrogel of absorbent resin, the apparatus preferably being provided near each of the opposite lateral parts of the movable endless revolving support belt with a lateral weir adapted to move in concert with the belt or being provided near each of the opposite lateral parts of the movable endless revolving support belt with a lateral weir fixed in such a manner as to contact the belt in a sliding state. The method of this invention permits production of a shaped hydrogel of absorbent resin intended to afford an absorbent resin which exhibits high absorption capacity, little water-soluble content and little residual monomer only in small amounts, and enjoys a high productivity rate.
    • 公开了连续生产吸水树脂成型水凝胶的方法。 本发明通过使单体混合物的层聚合和聚合,连续地以层的形式连续供给能够形成吸收性树脂的单体混合物。 该方法的特征在于,在凝胶形成时,将吸湿树脂的水凝胶层的宽度方向的厚度变化率保持在20%以下。 该方法有利地通过使用用于生产吸收性树脂的成形水凝胶的装置进行,该设备包括可移动的环形旋转支撑带,单体混合物供应装置和用于排出吸收性树脂的成形水凝胶的装置, 设备优选地设置在可移动环形旋转支撑带的每个相对的侧部附近,具有适于与带一致移动的侧向堰或者设置在可移动环形旋转支撑带的每个相对的侧部附近, 堰以这样的方式固定,以便在滑动状态下接触皮带。 本发明的方法允许生产吸水树脂的成型水凝胶,以提供吸收性能高的吸水树脂,少量的水溶性成分和少量残留的单体,并且生产率高。
    • 3. 发明授权
    • Water-absorbent resin powder and production process therefor
    • 吸水树脂粉及其制作方法
    • US06576713B2
    • 2003-06-10
    • US09789735
    • 2001-02-22
    • Kunihiko IshizakiTeruyuki KantoNobuyuki HaradaTakumi HatsudaShinichi Fujino
    • Kunihiko IshizakiTeruyuki KantoNobuyuki HaradaTakumi HatsudaShinichi Fujino
    • C08F22062
    • C08J3/12C08J3/122C08J2300/14Y10T428/2982
    • The present invention provides a production process for a water-absorbent resin powder which is excellent in particle diameter distribution and properties, wherein the production process not only inhibits adhesion and aggregation in the production steps, but also is excellent in energy efficiency, drying efficiency, and productivity. The production process for a water-absorbent resin powder comprises the steps of: polymerizing an aqueous monomer solution containing a crosslinking agent; heat-drying the resultant crosslinked hydrogel polymer; and pulverizing the resultant dry polymer; wherein: the dry polymer resultant from the heat-drying step is forcibly cooled before or during the pulverization step; and the water-absorbent resin powder has an average particle diameter of 200 to 600 &mgr;m after the pulverization step wherein the total ratio of particles having particle diameters of not larger than 150 &mgr;m and particles having particle diameters of not smaller than 850 &mgr;m in the water-absorbent resin powder is not more than 15 weight % of the water-absorbent resin powder.
    • 本发明提供一种吸水性树脂粉末的制造方法,其特征在于,粒径分布和性能优异,其制造方法不仅抑制了制造工序中的粘合和聚集,而且能量效率,干燥效率, 和生产率。 吸水性树脂粉末的制造方法包括以下步骤:使含有交联剂的单体水溶液聚合; 加热干燥所得的交联水凝胶聚合物; 并粉碎所得的干燥聚合物; 其中:由所述加热干燥步骤得到的干燥聚合物在粉碎步骤之前或阶段被强制冷却; 吸水性树脂粉末在粉碎工序中的平均粒径为200〜600μm,其中粒径不大于150μm的颗粒和颗粒直径不小于850μm的颗粒在水中的总比例 - 吸收性树脂粉末的吸水树脂粉末的15重量%以下。
    • 4. 发明授权
    • Production process of hydrophilic crosslinked polymer
    • 亲水性交联聚合物的生产工艺
    • US06187902B1
    • 2001-02-13
    • US09208820
    • 1998-12-09
    • Toru YanaseKoji MiyakeTakumi HatsudaAkito Yano
    • Toru YanaseKoji MiyakeTakumi HatsudaAkito Yano
    • C08J300
    • C08J3/12C08F6/008C08J2300/14
    • The present invention provides a production process, in which hydrophilic crosslinked polymers can be dried uniformly with good efficiency, and the deterioration during the drying is little. The production process of a hydrophilic crosslinked polymer comprises the steps of polymerizing an aqueous solution including a hydrophilic monomer and a crosslinking agent to obtain a hydrogel crosslinked polymer, and drying the hydrogel crosslinked polymer, thus obtaining the hydrophilic crosslinked polymer, and is characterized in that: the hydrogel crosslinked polymer is dried in a static state until it becomes possible to disintegrate an aggregate of the hydrogel crosslinked polymer; the dried hydrogel crosslinked polymer is disintegrated into a particle size of 20 mm or less; and the disintegrated hydrogel crosslinked polymer is dried in a stirred state and/or a fluidized state.
    • 本发明提供了亲水性交联聚合物能够以高效率均匀干燥的方法,干燥过程中的劣化很小。 亲水性交联聚合物的制造方法包括使包含亲水性单体和交联剂的水溶液聚合,得到水凝胶交联聚合物,干燥水凝胶交联聚合物,得到亲水性交联聚合物,其特征在于, :水凝胶交联聚合物在静止状态下干燥直到可能使水凝胶交联聚合物的聚集体分解; 将干燥的水凝胶交联聚合物分解成20μm以下的粒径; 并且分解的水凝胶交联聚合物在搅拌状态和/或流化状态下干燥。
    • 6. 发明授权
    • Method for production of cross-linked polymer
    • 生产交联聚合物的方法
    • US06194531B1
    • 2001-02-27
    • US08867780
    • 1997-06-03
    • Takumi HatsudaToru YanaseYasuhiro FujitaKazuki Kimura
    • Takumi HatsudaToru YanaseYasuhiro FujitaKazuki Kimura
    • C08F2006
    • C08F2/10
    • A method for producing a cross-linked polymer manifesting a high absorption capacity and having a small content of soluble component by a convenient and expeditious process with high productivity is provided. An absorbent resin such that disposable diapers and other products incorporating the absorbent resin manifest outstanding qualities and a method for the production of the absorbent resin are proposed. The cross-linked polymer according to this invention is produced by a method of polymerizing an aqueous polymerizable monomer solution containing a water-soluble ethylenically unsaturated monomer and a first cross-linking agent capable of forming a hydrogel polymer by polymerization, which method comprises the steps of performing the polymerization in a substantially static state from the time at which the polymerization is initiated till the time at which the whole polymerization system is gelated, subsequently giving the polymerization system a thorough shearing force thereby granulating the hydrogel polymer before the polymerization system has the temperature thereof elevated by the heat of polymerization to the highest level, and further continuing the polymerization.
    • 提供了一种通过方便快捷的方法生产具有高吸收能力并且具有小可溶性成分含量的交联聚合物的方法。 提出了一种吸收性树脂,使得一次性尿布和其它引入吸收性树脂的产品具有突出的品质,并且提出了制造吸收性树脂的方法。 根据本发明的交联聚合物通过聚合包含水溶性烯属不饱和单体的水性可聚合单体溶液和能够通过聚合形成水凝胶聚合物的第一交联剂的方法制备,该方法包括步骤 从聚合开始的时间到整个聚合体系凝胶化的时间以基本上静态的方式进行聚合,随后给聚合体系带来彻底的剪切力,从而在聚合体系具有聚合体系之前造粒水凝胶聚合物 其聚合温度升高到最高水平,进一步继续聚合。
    • 7. 发明授权
    • Water-absorbing composition and its use
    • 吸水组合物及其用途
    • US06586549B1
    • 2003-07-01
    • US09610967
    • 2000-07-06
    • Takumi HatsudaKazuki KimuraKoji MiyakeEri GotoKatsuyuki Wada
    • Takumi HatsudaKazuki KimuraKoji MiyakeEri GotoKatsuyuki Wada
    • C08J22046
    • C08J3/245A61L15/60C08J3/12C08J2300/14C08L33/02C08L63/00C08L2666/14
    • The present invention provides: a water-absorbing composition such that portions containing the water-absorbing composition in a high concentration exhibit excessive-liquid permeation buffering effects in absorbent articles comprising the water-absorbing composition and hydrophilic fibers; and a use of this water-absorbing composition. The water-absorbing composition comprises a water-absorbent resin and an excessive-liquid permeation buffer, wherein the water-absorbent resin is a product by a process including the step of further crosslinking the surface vicinity of a crosslinked polymer, and this water-absorbing composition is characterized by having a liquid permeation buffering index of not less than 0.4 and exhibiting an absorption capacity of not less than 25 g/g in absorbent structures under load, and further having an average particle diameter in the range of 200˜600 &mgr;m, wherein the ratio of particles having particle diameters smaller than 106 &mgr;m in the water-absorbing composition is not more than 5 weight %. This water-absorbing composition is, for example, used for the absorbent articles comprising the water-absorbing composition and the hydrophilic fibers.
    • 本发明提供一种吸水性组合物,使得含有高浓度吸水性组合物的部分在含有吸水性组合物和亲水性纤维的吸收性物品中表现出过度的液体渗透缓冲效果; 以及这种吸水组合物的用途。 吸水性组合物包含吸水性树脂和过量液体渗透缓冲液,其中吸水性树脂是通过包括进一步交联交联聚合物表面附近的步骤的方法的产物,并且该吸水性树脂 其组成的特征在于在负载下的吸收结构体中的液体渗透缓冲指数为0.4以上,吸收能力为25g / g以上,平均粒径在200〜600μm的范围内, 其中,吸水性组合物中粒径小于106μm的粒子的比例为5重量%以下。 该吸水性组合物例如用于包含吸水性组合物和亲水性纤维的吸收性物品。