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1. 发明授权

US6165605A Preform structures, composite aluminium or aluminium alloy components composited with preform structures and methods for producing these 失效
标题翻译：预成型结构，与预成型结构复合的复合铝或铝合金部件及其制造方法
公开(公告)号：US6165605A
公开(公告)日：2000-12-26
申请号：US822061
申请日：1997-03-24
申请人： Makoto Fujita , Nobuyuki Oda , Kazuo Sakamoto , Yukihiro Sugimoto , Yukio Yamamoto
发明人： Makoto Fujita , Nobuyuki Oda , Kazuo Sakamoto , Yukihiro Sugimoto , Yukio Yamamoto
IPC分类号： F02F3/00 , B22D19/00 , B22D19/08 , B22D19/16 , C04B35/76 , C04B35/80 , C22C1/10 , C22C47/00 , C22C47/06 , C22C47/08 , C22C47/12 , B32B5/08
CPC分类号： C22C1/1015 , B22D19/16 , B22F2999/00 , C22C1/1036 , C22C47/00 , C22C47/06 , C22C47/08 , F05C2201/021 , Y10T428/12486 , Y10T428/249964 , Y10T428/24997 , Y10T428/249974 , Y10T428/249986 , B22F1/0003 , B22F1/004 , B22F1/0011
摘要： A method is provided for producing a preform structure which is used in a composite aluminium or aluminium alloy component in which a base metal of an aluminium or aluminium alloy is reinforced with reinforcing materials. A slurry is prepared by mixing reinforcing materials including ceramic particles and first whiskers with burning-away powders and liquid. Liquid components contained in the slurry are filtered to provide a dehydrated structure. Thereafter a preform structure is produced by sintering the ceramic particles with the first whiskers after burning the burning-away powders in the dehydrated structure.
摘要翻译：提供了一种用于生产预型结构的方法，该预成型结构用于复合铝或铝合金部件中，其中铝或铝合金的母材用增强材料增强。通过将包括陶瓷颗粒和第一晶须的增强材料与燃烧的粉末和液体混合来制备浆料。过滤包含在浆液中的液体组分以提供脱水结构。此后，在脱水结构中燃烧掉的粉末之后，通过用第一晶须烧结陶瓷颗粒来制备预成型体结构。

2. 发明授权

US6044894A Method for preparing a light metal or light metal alloy based composite product 失效
标题翻译：制备轻金属或轻金属合金基复合制品的方法
公开(公告)号：US6044894A
公开(公告)日：2000-04-04
申请号：US603865
申请日：1996-02-22
申请人： Makoto Fujita , Kazuo Sakamoto , Yukihiro Sugimoto , Yukio Yamamoto
发明人： Makoto Fujita , Kazuo Sakamoto , Yukihiro Sugimoto , Yukio Yamamoto
IPC分类号： B22D19/14 , B22F3/26 , C22C1/10
CPC分类号： C22C1/1036 , B22D19/14 , B22F3/26
摘要： A method for preparing a light metal or light metal alloy composite product, wherein (a) an aqueous slurry containing water, a reinforcement powder, a metal powder and an alumina sol binder is prepared; (b) a preform is prepared from the slurry; (c) the preform is sintered; and (d) the sintered preform is impregnated with a melt of a light metal or a light metal alloy to produce a light metal or a light metal alloy based composite product.
摘要翻译：一种制备轻金属或轻金属合金复合产品的方法，其中（a）含有水，增强粉末，金属粉末和氧化铝溶胶粘结剂的含水浆料; （b）从浆料制备预成型体; （c）烧结预型件; 和（d）烧结的预成型体用轻金属或轻金属合金的熔体浸渍以制造轻金属或轻金属合金基复合材料。

3. 发明授权

US6103397A Metallic porous product and composite product thereof and method of producing the same 失效
标题翻译：金属多孔体及其复合体及其制造方法
公开(公告)号：US6103397A
公开(公告)日：2000-08-15
申请号：US37663
申请日：1998-03-10
申请人： Yukihiro Sugimoto , Nobuyuki Oda , Kazuyuki Yoshimoto , Makoto Fujita , Yukio Yamamoto
发明人： Yukihiro Sugimoto , Nobuyuki Oda , Kazuyuki Yoshimoto , Makoto Fujita , Yukio Yamamoto
IPC分类号： B22D19/00 , B22D25/02 , B22F3/11 , C22C1/08 , C22C1/10 , F02B3/06 , F02F3/00 , B32B5/18 , B22F5/02
CPC分类号： B22F3/11 , B22F3/1137 , C22C1/1036 , F02F3/00 , B22F2998/10 , F02B3/06 , F05C2201/021 , F05C2251/042 , Y10T428/12097 , Y10T428/12118 , Y10T428/12153 , Y10T428/12479 , Y10T428/12486
摘要： A metallic porous product is produced by applying a slurry of a mixture of skeleton constituent metal particles and property modifying particles to an inflammable porous foam, burning the inflammable porous foam having open pores by heat to provide a metallic skeleton structure, and sintering the metallic skeleton structure.
摘要翻译：通过将骨架组成金属颗粒和特性改性颗粒的混合物的浆料施加到可燃性多孔泡沫体上来制造金属多孔产品，通过加热燃烧具有开孔的易燃多孔泡沫体以提供金属骨架结构，并烧结金属骨架结构体。

4. 发明授权

US06306231B1 Method of producing light metal alloy material for plastic working and plastic-worked product 有权
标题翻译：生产塑料加工和塑胶加工产品的轻金属合金材料的方法
公开(公告)号：US06306231B1
公开(公告)日：2001-10-23
申请号：US09162229
申请日：1998-09-29
申请人： Kazuo Sakamoto , Kyoso Ishida , Yukio Yamamoto , Makoto Fujita
发明人： Kazuo Sakamoto , Kyoso Ishida , Yukio Yamamoto , Makoto Fujita
IPC分类号： B22D1700
CPC分类号： B22D17/007 , B22D23/00 , C22C1/005 , Y10S164/90
摘要： A light metal alloy material has excellent plastic workability. The method of producing the light metal alloy material comprises a light metal as a matrix, which is injection-molded at a solid phase proportion of not more than 20%. The injection molded material has a limiting upsetting rate of not more than 70% and excellent moldability. This injection molded material can be molded into a final molded article by means of single-step forging.
摘要翻译：轻金属合金材料具有优异的塑性加工性。制造轻金属合金材料的方法包括以不超过20％的固相比例注射成型的作为基质的轻金属。注射成型材料的限制镦锻率不超过70％，成型性优异。该注塑材料可以通过单步锻造成型成最终模塑制品。

5. 发明授权

US06222150B1 Joined metal member and a method and an apparatus for fabricating the same 有权
标题翻译：接合的金属构件及其制造方法和装置
公开(公告)号：US06222150B1
公开(公告)日：2001-04-24
申请号：US09153455
申请日：1998-09-15
申请人： Seiji Nomura , Satoshi Nanba , Yukio Yamamoto , Yukihiro Sugimoto , Shinya Shibata
发明人： Seiji Nomura , Satoshi Nanba , Yukio Yamamoto , Yukihiro Sugimoto , Shinya Shibata
IPC分类号： B23K2000
CPC分类号： B23K11/34 , B23K11/20 , B23K20/16
摘要： The present invention provides a method for joining two metal members into a joined metal member. The method comprise steps of; applying a brazing material having a higher melting point than both the members on the surface of a first metal member and heating them to form a brazing material on said surface and a braze-diffusion layer under the brazing material in the surface area of the first member; and, then, pressing the first and another second metal members between which the brazing material is interposed during heating at a higher temperature than said melting point of the brazing material to squeeze the molten brazing material out between both the contact surfaces of both the metal members, therefor the two metal members being joined by the braze diffusion layers formed in both the surfaces into the joined metal member. Particularly, the first metal member may comprise an iron-based alloy and the second metal members may comprise an aluminum-based alloy, and the brazing material may be zinc-containing material such as Zn—Al eutectic alloy.
摘要翻译：本发明提供一种将两个金属构件接合到接合的金属构件中的方法。该方法包括以下步骤：施加具有比第一金属构件表面上的两个构件更高的熔点的钎焊材料，并加热它们以在所述表面上形成钎焊材料，并且在第一构件的表面区域内的钎焊材料下面的钎焊扩散层 ; 然后在比钎焊材料的熔点高的加热温度下挤压钎焊材料插入其中的第一和第二金属构件，以将两个金属构件的两个接触表面之间挤出熔融钎料因此，两个金属构件通过形成在两个表面中的钎焊扩散层连接到接合的金属构件中。特别地，第一金属构件可以包括铁基合金，并且第二金属构件可以包括铝基合金，并且钎焊材料可以是诸如Zn-Al共晶合金的含锌材料。

6. 发明授权

US06214136B1 Light-alloy casting heat treatment method 失效
标题翻译：轻合金铸造热处理方法
公开(公告)号：US06214136B1
公开(公告)日：2001-04-10
申请号：US09124239
申请日：1998-07-29
申请人： Kazuyuki Yoshimoto , Ryoji Abe , Yukihiro Sugimoto , Fuminori Ishimura , Yukio Yamamoto , Nobuyuki Oda , Yukiyoshi Fukuda , Toshio Miyatani , Hiroshi Kodama , Akihiro Nakano
发明人： Kazuyuki Yoshimoto , Ryoji Abe , Yukihiro Sugimoto , Fuminori Ishimura , Yukio Yamamoto , Nobuyuki Oda , Yukiyoshi Fukuda , Toshio Miyatani , Hiroshi Kodama , Akihiro Nakano
IPC分类号： C21D1613
CPC分类号： C21D1/60 , C22F1/00 , C22F1/04
摘要： The film boiling state of a refrigerant is maintained for a time longer than in the prior art by t to lower the nuclear boiling start temperature to a temperature at which the material proof strength of a work exceeds thermal stress, thereby lowering the cooling rate of the work. In addition, by controlling the cooling rate in hardening, the film boiling state of the refrigerant is maintained to a temperature at which the material proof strength exceeds thermal stress, thereby cooling the work at a temperature equal to or higher than the critical cooling rate of the work.
摘要翻译：制冷剂的薄膜沸腾状态比现有技术中的t保持时间要长，以将核沸腾开始温度降低到工件的耐热强度超过热应力的温度，从而降低工作。此外，通过控制硬化时的冷却速度，制冷剂的膜沸腾状态保持在耐材料强度超过热应力的温度，从而将工件在等于或高于临界冷却速度的温度工作。

7. 发明授权

US06552292B1 Metal welding method and metal bonding structure 失效
标题翻译：金属焊接方法和金属结合结构
公开(公告)号：US06552292B1
公开(公告)日：2003-04-22
申请号：US09497193
申请日：2000-02-03
申请人： Seiji Nomura , Satoshi Nanba , Yukihiro Sugimoto , Yukio Yamamoto
发明人： Seiji Nomura , Satoshi Nanba , Yukihiro Sugimoto , Yukio Yamamoto
IPC分类号： B23K1100
CPC分类号： B23K1/19 , B23K11/002 , B23K20/16 , B23K20/2275 , F01L3/22
摘要： When a seat (3) (FIG. 6A) on which a wax layer (7) is formed via a melting reaction layer (5) is brought into contact with a head (2) and heated and pressed in this state, a melting reaction layer (6) forms below the wax layer (FIG. 6B). When electric current application and pressing are continued from this state, a wax which has not reacted in the wax layer (7) in the formation of the melting reaction layer (6) is discharged from between the melting reaction layers (5) and (6). When electrical current application and pressing are further continued from this state, the two melting reaction layers (5) and (6) diffuse each other. The result is that a ternary alloy bonding layer (10) containing Fe, Al, and Zn, which constitute the melting reaction layers (5) and (6) is formed between the seat (3) and the head (2) (FIG. 6D).
摘要翻译：当通过熔融反应层（5）在其上形成蜡层（7）的座（3）（图6A）与头部（2）接触并在该状态下加热和加压时，熔融反应层（6）形成在蜡层下方（图6B）。当从该状态继续进行电流施加和加压时，在形成熔融反应层（6）时在蜡层（7）中没有反应的蜡从熔融反应层（5）和（6）之间排出）。当从该状态进一步继续进行电流施加和压制时，两个熔融反应层（5）和（6）彼此扩散。结果是，在座椅（3）和头部（2）之间形成包含构成熔融反应层（5）和（6）的Fe，Al和Zn的三元合金结合层（10）（图3）。 6D）。

8. 发明授权

US5925314A High ductility aluminum alloy and method for manufacturing the high ductility aluminum alloy 失效
标题翻译：高延展性铝合金及高延展性铝合金的制造方法
公开(公告)号：US5925314A
公开(公告)日：1999-07-20
申请号：US829693
申请日：1997-03-31
申请人： Katsuya Nishiguchi , Yukio Yamamoto , Yukihiro Sugimoto
发明人： Katsuya Nishiguchi , Yukio Yamamoto , Yukihiro Sugimoto
IPC分类号： B22D17/00 , B21D53/88 , C22C21/00 , C22F1/04
CPC分类号： C22F1/04 , C22C21/00
摘要： It is an object of the invention to provide high-ductility alloy which is improved both in casting characteristics and elongation without lowering strength by selecting a good combination of ingredients and a proportion thereof. It is another object of the invention to provide a casting which has an good elongation without being heat-treated. It is a further object of the invention to provide a method of manufacturing integral parts having some portions with specific construction which make it impossible for a set of molding dies to be separated after finishing casting by means of in-one-piece molding. Those objects can be accomplished bay providing an high ductility aluminum alloy which contains manganese ingredient, iron ingredient, magnesium ingredient and slice of unavoidable impurity, wherein a content of the iron usually regarded as impurity is set within specified limits, magnesium content is relatively less and manganese content is relatively more than that in a conventional aluminum alloy. More specifically the high ductility Al alloy contains 1.0-2.0% by weight manganese, 0.4-1.5 & % by weight iron, 0.91-0.5% bit weight magnesium and the balance of aluminum and impurities.
摘要翻译：本发明的一个目的是提供一种通过选择成分及其比例的良好组合而在不降低强度的情况下提高铸造特性和伸长率的高延展性合金。本发明的另一个目的是提供一种在不进行热处理的情况下具有良好伸长率的铸件。本发明的另一个目的是提供一种制造具有特定结构的一些部分的整体部件的方法，这使得一套成型模具在通过一体成型完成铸造之后不可能分离。可以实现这些目的，提供含有锰成分，铁成分，镁成分和不可避免杂质的高延展性铝合金，其中通常被认为是杂质的铁的含量设定在规定的限度内，镁含量相对较少，锰含量比传统的铝合金相当多。更具体地，高延展性Al合金含有1.0-2.0重量％的锰，0.4-1.5重量％的铁，0.91-0.5重量％的镁，余量的铝和杂质。

9. 发明授权

US06564854B1 Parts formed by injection molding and manufacturing method thereof 失效
标题翻译：通过注塑成型的部件及其制造方法
公开(公告)号：US06564854B1
公开(公告)日：2003-05-20
申请号：US09474747
申请日：1999-12-29
申请人： Nobuo Sakate , Shoji Hirabara , Kazuo Sakamoto , Yukio Yamamoto
发明人： Nobuo Sakate , Shoji Hirabara , Kazuo Sakamoto , Yukio Yamamoto
IPC分类号： B22D2709
CPC分类号： B22D17/007 , Y10S164/90
摘要： In a semi-solid alloy including a large amount of a liquid phase portion, that is, semi-solid alloy with less than 50% of solid phase rate, there is a tendency for a solid phase portion to concentrate into the central portion in the direction of thickness, that is the internal portion. In order to enhance corrosion resistance at a portion where high corrosion resistance is particularly required in parts molded by semi-solid injection, the above tendency is utilized. By utilizing the tendency, a layer consisting of a liquid phase portion is partially formed at the semi-solid state on a surface portion where high corrosion resistance is required.
摘要翻译：在包含大量液相部分的半固态合金中，即固相率小于50％的半固态合金，固相部分趋向于集中在中心部分厚度方向，即内部部分。为了提高在通过半固体注射成型的部分中特别需要高耐腐蚀性的部分的耐腐蚀性，利用上述趋势。通过利用这种趋势，在需要高耐腐蚀性的表面部分上，半固态部分地形成由液相部分组成的层。

10. 发明授权

US06619370B2 Method and apparatus for semi-molten metal injection molding 失效
标题翻译：半熔融金属注射成型的方法和装置
公开(公告)号：US06619370B2
公开(公告)日：2003-09-16
申请号：US09345487
申请日：1999-07-01
申请人： Kazuo Sakamoto , Kyoso Ishida , Yukio Yamamoto
发明人： Kazuo Sakamoto , Kyoso Ishida , Yukio Yamamoto
IPC分类号： B22D2709
CPC分类号： B22D17/007 , Y10S164/90
摘要： In a semi-molten metal injection molding method of producing a thin molded product by injecting a semi-molten metal M of a magnesium alloy, in a semi-melting state, into a cavity of a mold through a product gate, characterized in that it is made possible to obtain a high-quality thin molded product by maintaining satisfactory fluidity of the semi-molten metal M. A grain size of the solid fraction in the melt M is set to not more than 0.13 times the average thickness of the product portion of the thin molded product and a molten metal velocity at the product gate is set to not less than 30 m/s and, moreover, a solid fraction Fs (%) of the semi-molten metal M and a grain size D (&mgr;m) of the solid phase of the semi-molten metal M are set so as to define the relationship Fs×D≦1500.
摘要翻译：在半熔融金属注射成型方法中，通过将半熔融状态的镁合金的半熔融金属M通过产品浇口注入到模具的空腔中来制造薄的模制产品，其特征在于，可以通过保持半熔融金属M的令人满意的流动性来获得高质量的薄模制品。熔体M中的固体部分的晶粒尺寸被设定为产品部分的平均厚度的0.13倍以下的薄模制品和产品浇口处的熔融金属速度设定为不小于30m / s，此外，半熔融金属M的固体分率Fs（％）和晶粒尺寸D（母体）设定半熔融金属M的固相以定义FsxD <= 1500的关系。

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