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1. 发明授权

US06914225B2 Apparatus and methods for single sheet forming using induction heating 有权
标题翻译：使用感应加热单片成型的装置和方法
公开(公告)号：US06914225B2
公开(公告)日：2005-07-05
申请号：US10464796
申请日：2003-06-18
申请人： John R. Fischer , Marc R. Matsen , Dwayne C. Joseph , Larry D. Hefti , Ronald W. Brown
发明人： John R. Fischer , Marc R. Matsen , Dwayne C. Joseph , Larry D. Hefti , Ronald W. Brown
IPC分类号： A61K47/48 , H05B6/10
CPC分类号： A61K47/48215 , A61K47/60
摘要： Apparatus and methods for single sheet forming using induction heating include a pair of dies defining a die cavity for containing a workpiece, which is inductively heated by an oscillating magnetic field within the die cavity. A susceptor is positioned between the workpiece and one die surface defined by one of the dies. The susceptor is capable of coupling with the oscillating magnetic field to induce a current within the susceptor to heat the susceptor. The susceptor transfers heat to the workpiece. An inlet for pressurized forming fluid injects the fluid between the susceptor and the workpiece to form the workpiece into direct contact with a forming surface defined by one of the dies. The susceptor may be electrically connected to the workpiece to inhibit electrical arcing from the susceptor to adjacent electrically conductive components when current is induced in the susceptor. The apparatus may further include a seal frame that releasably engages the workpiece to form a pressurizing cavity between the susceptor and the workpiece. The inlet injects the fluid into the pressurizing cavity to develop and apply forming pressure to the workpiece.
摘要翻译：使用感应加热的单片成形的装置和方法包括一对模具，其限定用于容纳工件的模腔，该模具被模腔内的振荡磁场感应加热。基座位于工件和由一个模具限定的一个模具表面之间。感受器能够与振荡磁场耦合以在感受器内感应电流以加热感受体。基座将热量传递给工件。用于加压成形流体的入口在基座和工件之间喷射流体，以使工件与由一个模具限定的成形表面直接接触。当在基座中感应电流时，基座可以电连接到工件以防止从基座到相邻的导电部件的电弧。该装置还可以包括密封框架，其可释放地接合工件以在基座和工件之间形成加压空腔。入口将流体注入加压腔中以对工件形成和施加成形压力。

2. 发明授权

US06897419B1 Susceptor connection system and associated apparatus and method 有权
标题翻译：受体连接系统及相关设备及方法
公开(公告)号：US06897419B1
公开(公告)日：2005-05-24
申请号：US10817285
申请日：2004-04-02
申请人： Ronald W. Brown , Larry D. Hefti , Marc R. Matsen
发明人： Ronald W. Brown , Larry D. Hefti , Marc R. Matsen
IPC分类号： H05B6/02 , H05B6/36 , H05B6/22
CPC分类号： H05B6/105 , H05B6/365
摘要： A susceptor connection system and an associated apparatus and method are provided. The susceptor connection system includes at least one shoe that can be urged against a peripheral edge portion of the susceptors by a compression device. In this regard, each shoe can urge the edge portions of the susceptors together to achieve electrical contact therebetween, e.g., so that an induced current can flow between the susceptors to heat the susceptors and a workpiece. In addition, each shoe can define a passage for circulating a coolant to cool the edge portions and thereby reduce the oxidation and contact resistance between the susceptors.
摘要翻译：提供了一种感受器连接系统及相关的装置和方法。基座连接系统包括至少一个可通过压缩装置推靠在基座的周缘部分上的鞋。在这方面，每个鞋可以促使基座的边缘部分在一起以实现它们之间的电接触，例如，使得感应电流可以在感受器之间流动以加热基座和工件。此外，每个鞋可以限定一个通道，用于使冷却剂循环以冷却边缘部分，从而减少感受器之间的氧化和接触电阻。

3. 发明授权

US06566635B1 Smart susceptor having a geometrically complex molding surface 失效
标题翻译：受体具有几何复杂的成型表面
公开(公告)号：US06566635B1
公开(公告)日：2003-05-20
申请号：US10094494
申请日：2002-03-08
申请人： Marc R. Matsen , Ronald W. Brown , John R. Fischer
发明人： Marc R. Matsen , Ronald W. Brown , John R. Fischer
IPC分类号： H05B612
CPC分类号： H05B6/105 , B29C33/06 , H05B2206/023
摘要： An induction heating device for manufacturing a part by heating the part to a predetermined temperature. The induction heating device includes an induction coil connected to an electrical power supply for generating an electromagnetic flux field. A smart susceptor of the heating device is positioned in the electromagnetic flux field and includes a magnetically permeable material supported by a mesh structure. The magnetically permeable material generates heat in response to the flux field. The mesh structure provides support for the magnetically permeable material and closely conforms to the desired outer geometry of the part. The magnetically permeable material may be applied as a powder to the mesh using a hot spray gun, allowing tight conformance of the susceptor to the part geometry while avoiding forming limits of sheet metal susceptors.
摘要翻译：一种用于通过将部件加热到预定温度来制造零件的感应加热装置。感应加热装置包括连接到用于产生电磁通量场的电源的感应线圈。加热装置的智能感受器位于电磁通磁场中，并且包括由网状结构支撑的导磁材料。导磁材料响应于磁通场产生热量。网状结构提供对导磁材料的支撑，并且紧密地符合部件的期望的外部几何形状。导磁材料可以使用热喷枪作为粉末施加到网上，允许基座与零件几何形状紧密一致，同时避免形成金属板接受器的限制。

4. 发明授权

US06855917B2 Induction processable ceramic die with durable die liner 有权
标题翻译：感应加工陶瓷模具，耐用的模具衬垫
公开(公告)号：US06855917B2
公开(公告)日：2005-02-15
申请号：US10011090
申请日：2001-12-06
申请人： Marc R. Matsen , Ronald W. Brown , John R. Fischer , Brad L. Kirkwood
发明人： Marc R. Matsen , Ronald W. Brown , John R. Fischer , Brad L. Kirkwood
IPC分类号： B29C33/38 , B29C33/02 , B29C33/08 , B29C45/37 , B29C45/73 , B29K105/08 , H05B6/22
CPC分类号： B29C33/02 , B29C33/3842 , B29C45/37 , B29C45/73
摘要： A die liner for use in a die having a die body wherein the die body is configured to form a workpiece. The die liner is a discrete structure that is configured to be used in conjunction with the die body. The die liner defines a forming surface for forming the workpiece and is configured to have at least one characteristic that is different than a corresponding characteristic of the die body such that the die liner increases the durability of the die.
摘要翻译：一种用于具有模具主体的模具中的模具衬垫，其中模具主体构造成形成工件。模具衬垫是被配置为与模具本体结合使用的分立结构。模具衬套限定了用于形成工件的成形表面，并且构造成具有与模具主体的相应特性不同的至少一个特征，使得模具衬垫增加了模具的耐久性。

5. 发明授权

US06979807B2 Forming apparatus and method 有权
公开(公告)号：US06979807B2
公开(公告)日：2005-12-27
申请号：US10640188
申请日：2003-08-13
申请人： Donald A. Anderson , Ronald W. Brown , Brad L. Kirkwood , Marc R. Matsen , Douglas A. McCarville , Stephen G. Moore
发明人： Donald A. Anderson , Ronald W. Brown , Brad L. Kirkwood , Marc R. Matsen , Douglas A. McCarville , Stephen G. Moore
IPC分类号： B29C33/04 , B29C33/06 , B29C35/08 , B29C35/16 , B29C70/44 , B29C70/54 , H05B6/02 , H05B6/14 , H05B6/10
CPC分类号： B29C33/06 , B29C33/04 , B29C33/046 , B29C35/0805 , B29C70/44 , B29C70/54 , B29C2035/0811 , B29C2035/1616 , H05B6/105 , H05B2206/023
摘要： An apparatus and method for forming a composite workpiece are provided. An electromagnetic field generator induces a current in a susceptor, thereby heating the workpiece in a die cavity. An elastomeric bladder in the cavity is inflated and urges the workpiece against a contour surface corresponding to a desired configuration of the workpiece. Coolant fluid can also be circulated through the die cavity to cool the workpiece. Thus, the workpiece can be heated, formed, and cooled quickly and without substantial heating of other components, thereby reducing the time and energy relative to conventional forming methods.

6. 发明授权

US5723849A Reinforced susceptor for induction or resistance welding of thermoplastic composites 失效
标题翻译：用于感应或电阻焊接热塑性复合材料的增强基座
公开(公告)号：US5723849A
公开(公告)日：1998-03-03
申请号：US469986
申请日：1995-06-06
申请人： Marc R. Matsen , Ronald W. Brown , James Healy , Karl A. Hansen, deceased , John J. deJong, executor
发明人： Marc R. Matsen , Ronald W. Brown , James Healy , Karl A. Hansen, deceased , John J. deJong, executor
IPC分类号： B21D26/02 , B22F3/105 , B22F3/18 , B23K20/02 , B29C33/06 , B29C33/60 , B29C35/08 , B29C43/36 , B29C65/00 , B29C65/32 , B29C65/34 , B29C65/36 , B29C65/48 , B29C70/44 , B29C70/50 , B29C70/54 , B64C3/18 , C22C47/00 , C22C47/20 , H05B6/02 , H05B6/14 , H05B6/36 , H05B6/10
CPC分类号： B22F3/105 , B21D26/021 , B21D26/025 , B21D26/053 , B21D26/055 , B22F3/18 , B23K1/002 , B23K20/023 , B29C33/06 , B29C33/60 , B29C35/08 , B29C43/3642 , B29C43/52 , B29C65/18 , B29C65/32 , B29C65/34 , B29C65/3644 , B29C65/3676 , B29C65/4815 , B29C65/4875 , B29C65/489 , B29C66/1122 , B29C66/524 , B29C66/54 , B29C66/634 , B29C66/721 , B29C66/7212 , B29C66/72141 , B29C66/7392 , B29C66/8122 , B29C66/81457 , B29C66/81811 , B29C66/81821 , B29C66/8322 , B29C70/44 , B29C70/506 , B29C70/542 , B32B37/06 , B64C3/18 , B64C3/185 , C22C47/00 , C22C47/068 , C22C47/20 , H05B6/365 , B22F2003/1046 , B22F2003/1053 , B22F2998/00 , B23K2201/18 , B29C2035/0811 , B29C2043/3233 , B29C2043/3655 , B29C33/08 , B29C65/3476 , B29C65/3492 , B29C65/3668 , B29C65/368 , B29C66/71 , B29C66/72143 , B29C66/7394 , B29C66/81261 , B29K2105/0854 , B32B2305/024 , B32B2309/62 , B32B2310/0812 , C09K2205/12 , Y02P10/253 , Y02T50/433
摘要： A fiber reinforcement fabric contains a metal susceptor strip paired with each warp thread and woven with the weave thread to produce a thermoplastic welding susceptor of separated and electrically isolated, longitudinal metal strips and fiber reinforcement in the weld.
摘要翻译：纤维增强织物包含与每根经线成对并与编织线编织的金属感受条，以在焊缝中产生分离和电隔离的纵向金属条和纤维增强物的热塑性焊接基座。

7. 发明授权

US07109451B2 Consolidation device and method 有权
标题翻译：整合装置及方法
公开(公告)号：US07109451B2
公开(公告)日：2006-09-19
申请号：US11118053
申请日：2005-04-29
申请人： Ronald W. Brown , Wesley B. Crow , Marc R. Matsen , Stephen G. Moore , David S. Nansen , Charles W. Newquist , Juris Verzemnieks
发明人： Ronald W. Brown , Wesley B. Crow , Marc R. Matsen , Stephen G. Moore , David S. Nansen , Charles W. Newquist , Juris Verzemnieks
IPC分类号： H05B6/64
CPC分类号： B29C70/882 , B29C35/0805 , B29C70/46 , B29C2035/0811 , B29C2035/0816 , H05B6/107 , H05B2206/023
摘要： An apparatus and method for consolidating a composite workpiece are provided. The apparatus includes an electromagnetic field generator for inducing a current and thereby heating a susceptor in thermal communication with the workpiece. The workpiece is supported by one or more support tools, each of which transmits the electromagnetic field so that the support tools are not substantially heated by the electromagnetic field. Thus, the time and energy required for heating the workpiece are reduced relative to conventional consolidation techniques.
摘要翻译：提供了一种用于固结复合工件的装置和方法。该装置包括用于感应电流并由此加热与工件热连通的基座的电磁场发生器。工件由一个或多个支撑工具支撑，每个支撑工具都传递电磁场，使得支撑工具基本上不被电磁场加热。因此，相对于常规固结技术，加热工件所需的时间和能量减少。

8. 发明授权

US07102112B2 Forming apparatus and method 有权
标题翻译：成型装置及方法
公开(公告)号：US07102112B2
公开(公告)日：2006-09-05
申请号：US11181071
申请日：2005-07-14
申请人： Donald A. Anderson , Ronald W. Brown , Brad L. Kirkwood , Marc R. Matsen , Douglas A. McCarville , Stephen G. Moore
发明人： Donald A. Anderson , Ronald W. Brown , Brad L. Kirkwood , Marc R. Matsen , Douglas A. McCarville , Stephen G. Moore
IPC分类号： H05B6/10
CPC分类号： B29C33/06 , B29C33/04 , B29C33/046 , B29C35/0805 , B29C70/44 , B29C70/54 , B29C2035/0811 , B29C2035/1616 , H05B6/105 , H05B2206/023
摘要： An apparatus and method for forming a composite workpiece are provided. An electromagnetic field generator induces a current in a susceptor, thereby heating the workpiece in a die cavity. An elastomeric bladder in the cavity is inflated and urges the workpiece against a contour surface corresponding to a desired configuration of the workpiece. Coolant fluid can also be circulated through the die cavity to cool the workpiece. Thus, the workpiece can be heated, formed, and cooled quickly and without substantial heating of other components, thereby reducing the time and energy relative to conventional forming methods.
摘要翻译：提供一种用于形成复合工件的装置和方法。电磁场发生器感应基座中的电流，从而在模腔中加热工件。空腔中的弹性体囊被充气并且将工件推向对应于工件的期望构造的轮廓表面。冷却液也可以通过模腔循环，以冷却工件。因此，可以快速地加热，形成和冷却工件，并且不会对其它部件进行大量加热，从而相对于常规成形方法减少时间和能量。

9. 发明授权

US07621437B2 Brazed structural assembly and associated system and method for manufacture 有权
标题翻译：钎焊结构装配及相关系统及制造方法
公开(公告)号：US07621437B2
公开(公告)日：2009-11-24
申请号：US11059287
申请日：2005-02-16
申请人： David S. Nansen , Marc R. Matsen , Terry L. Smith , William R. Herb , Ronald W. Brown , Lee C. Firth
发明人： David S. Nansen , Marc R. Matsen , Terry L. Smith , William R. Herb , Ronald W. Brown , Lee C. Firth
IPC分类号： B23K1/002 , B23K1/00 , B23K3/00
CPC分类号： B64C1/06 , B64C2001/0072 , B64C2001/0081 , Y02T50/43
摘要： A structural assembly and an associated system and method for manufacture are provided. The structural assembly includes an elongate member and a first connector member that is connected to an end of the elongate member by a braze joint. A second connector member can be connected to an end of the elongate member opposite the first connector by another braze joint. The elongate member is formed of a metal matrix composite material that includes a plurality of fibers of a reinforcement material disposed in a metal matrix. Each connector member is formed of a material that is dissimilar to the material of the elongate member. The braze joints can be formed by selectively heating the braze material, e.g., with an inductive coil that extends circumferentially around only a portion of the structural assembly.
摘要翻译：提供了一种结构组件及相关系统和制造方法。结构组件包括细长构件和通过钎焊接头连接到细长构件的端部的第一连接器构件。第二连接器构件可以通过另一个钎焊接头连接到与第一连接器相对的细长构件的端部。细长构件由金属基质复合材料形成，该金属基复合材料包括多个设置在金属基体中的增强材料的纤维。每个连接器构件由与细长构件的材料不同的材料形成。可以通过选择性地加热钎焊材料来形成钎焊接头，例如用仅围绕结构组件的一部分周向延伸的感应线圈。

10. 发明授权

US06653608B1 Oxidation protected susceptor 失效
标题翻译：氧化保护感受器
公开(公告)号：US06653608B1
公开(公告)日：2003-11-25
申请号：US10032625
申请日：2001-10-24
申请人： Marc R. Matsen , Brad L. Kirkwood , Ronald W. Brown
发明人： Marc R. Matsen , Brad L. Kirkwood , Ronald W. Brown
IPC分类号： H05B606
CPC分类号： H05B6/105
摘要： A single or multilayer smart susceptor for temperature control of part fabrication in an induction processing system generally consists of single layer or laminated layers of ferromagnetic material susceptible to heating by induction. The use of the susceptors in fabrication at elevated temperatures causes oxidation damage to the surface. The susceptor may be coated with a nickel aluminide surface coating to minimize oxidation of the susceptor outer surface.
摘要翻译：用于感应加工系统中部件制造的温度控制的单层或多层智能基座通常由容易受感应加热的铁磁材料的单层或层压层组成。在高温制造中使用感受体会对表面造成氧化损伤。基座可以涂覆有镍铝表面涂层，以使基座外表面的氧化最小化。

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