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    • 3. 发明授权
    • Control system for an automatic needle-suture assembly and packaging
machine
    • 自动针缝组装和包装机的控制系统
    • US6081981A
    • 2000-07-04
    • US19138
    • 1998-02-06
    • David D. DemarestRobert A. DanieleAnthony EstevesMichael G. HodulikTeresa M. ShawGeorge Horst ReinemuthRichard Paul BrancoMatthew Cafone
    • David D. DemarestRobert A. DanieleAnthony EstevesMichael G. HodulikTeresa M. ShawGeorge Horst ReinemuthRichard Paul BrancoMatthew Cafone
    • A61B17/00A61B17/04A61B17/06B65B5/04B23Q17/00
    • A61B17/06004B65B5/04A61B17/0467A61B2017/00526A61B2017/06028Y10T29/49769Y10T29/49776Y10T29/49778Y10T29/49829Y10T29/49929Y10T29/53052Y10T29/53065
    • A method for automatically forming armed surgical needles and for automatically packaging the same in a packaging tray, the automatic forming and packaging operating under control of a control computer, each armed surgical needle including a surgical needle having a suture receiving opening formed therein for attachment of a definite length suture material thereof. The method comprises the steps of sorting and depositing a plurality of needles on an indexing conveyor; enabling a robot gripper device to sequentially pick up the needles and place a picked needle in a precision conveyor device for automatic sequential conveyance to a first station; utilizing a first indexing device for sequentially indexing the needle from the first station to a second station to form the armed needle, the first indexing device being elevated in height; at the second station, automatically inserting a free end of a suture strand into the suture receiving opening of the needle, swaging the needle about the free end of the suture, and cutting the suture strand to a predetermined definite length to form the armed needle. The formed armed needle is then sequentially inserted into a respective single package tray indexed at a subsequent station that has been oriented in height with respect to the first indexing device in accordance with the size of the needle. At a further subsequent station the tray and parked armed needle therein is subject to at least one rapid winding operation to wind the suture around a peripheral channel of the tray.
    • 一种用于自动形成武装外科用针并且用于在包装托盘中自动包装该手术针的方法,在控制计算机的控制下自动形成和包装,每个所述手术针包括外科用针,所述手术针具有形成在其中的缝合线接收孔, 一定长度的缝线材料。 该方法包括以下步骤:在分度输送机上分选和沉积多根针; 使得机器人夹持器装置顺序地拿起针并将拾取的针放置在精密传送装置中,以便自动顺序地传送到第一站; 利用第一分度装置将针从第一站顺序地分度到第二站以形成装备针,第一分度装置高度升高; 在第二站处,自动地将缝合线的自由端插入到针的缝合线接收开口中,使针在缝合线的自由端周围锻造,并且将缝合线切割成预定的确定长度以形成武装针。 然后将形成的武装针依次插入到根据针的尺寸相对于第一分度装置高度定向的后续站处索引的相应的单个包装托盘中。 在另外的后续站处,其中的托盘和停放的武装针头经受至少一个快速卷绕操作,以将缝线缠绕在托盘的周边通道周围。
    • 4. 发明授权
    • Method and system for establishing and monitoring a needle swaging
procedure
    • 用于建立和监测针模锻过程的方法和系统
    • US5793634A
    • 1998-08-11
    • US804476
    • 1997-02-21
    • David D. DemarestMichael G. HodulikTeresa M. ShawIrwin J. ShifferAnthony Esteves
    • David D. DemarestMichael G. HodulikTeresa M. ShawIrwin J. ShifferAnthony Esteves
    • G05B19/18G06F19/00
    • G05B19/18G05B2219/37199G05B2219/37355G05B2219/37525Y10T29/53022
    • Procedures for adjusting or reseting the pressure used to swage needles to suture at a needle swaging station. The forces required to break the sutures from the needles are measured and added to a data base; and each time a value, or sample, is added to that data base, an average of all the sample values in the data base is calculated. Each time an average value is calculated, that value is compared to a first range, referred to as a reject range. If any calculated average value falls outside that reject range, then the swaging pressure is adjusted and the procedure is restarted, with a new, or empty, data base. Also, once the sample reaches a given size, such as eight or nine samples, the calculated average values are also compared to a second range, referred to as an accept range, and which is within and narrower than the reject range. If a calculate average value is within this accept range, the swaging pressure is considered acceptable and the procedure terminates immediately.
    • 用于调整或重新挤压针头以在针锻模台缝合的压力的步骤。 测量从针刺断缝线所需的力并将其加到数据库中; 并且每当将值或样本添加到该数据库时,则计算数据库中所有样本值的平均值。 每次计算平均值时,将该值与被称为拒绝范围的第一范围进行比较。 如果任何计算的平均值落在该拒绝范围之外,则调整锻压压力,并重新启动过程,使用新的或空的数据库。 此外,一旦样品达到给定的尺寸(例如八个或九个样品),也将所计算的平均值与被称为接受范围的第二范围进行比较,并且其在拒绝范围内和更窄。 如果计算平均值在该接受范围内,则认为压模压力是可接受的,并且程序立即终止。
    • 5. 发明授权
    • Operating procedures for automated needle sorting, swaging and packaging machines
    • 自动针分选,模锻包装机的操作步骤
    • US06647803B1
    • 2003-11-18
    • US09505139
    • 2000-02-16
    • David DemarestMichael G. HodulikTimothy P. LenihanJohn F. Blanch
    • David DemarestMichael G. HodulikTimothy P. LenihanJohn F. Blanch
    • G01N308
    • A61B17/06133A61B17/06004A61B2017/06142A61B2090/064G05B2219/50042
    • A machine, and operating procedures for a machine, for automatically threading, swaging and packaging surgical needles. A first mechanism is used to suture the needles and to pull test the needles to determine if certain maximum and minimum pull test requirements are met. The sutured needles are then transferred to packages on a second mechanism, and that mechanism indexes the packages through a series of stations to complete the packaging of the needles. Various checks are made at the packaging mechanism before that mechanism is operated to index the needle packages; and different items at the station used to pull test the needles, are monitored to determine if they return timely to predetermined positions. Also, check are made at the station at which the needles are transferred to the packages, to be sure that those items are in preferred positions before the packages are moved. A detector unit and procedure are employed to inspect the packages for sutures hanging outside the packages, and another detector unit and procedure are provided to inspect the packages for needles protruding from the packages.
    • 一台机器,一台机器的操作程序,用于自动穿线,锻造和包装手术针。 使用第一种机构来缝合针头并拉动针头,以确定是否满足某些最大和最小牵引测试要求。 然后将缝合的针转移到第二机构的包装上,并且该机构通过一系列站对包装进行索引以完成针的包装。 在该机构操作之前,在包装机构处进行各种检查以索引针头包装; 并在车站用于拉测试针头的不同物品进行监控,以确定它们是否及时返回到预定位置。 另外,在将针转移到包装的站处进行检查,以确保在包装移动之前这些物品处于优选位置。 使用检测器单元和程序来检查包装物悬挂在包装外部的缝合线,并且提供另一个检测器单元和程序来检查包装件是否从包装件伸出的针头。
    • 7. 发明授权
    • Operating procedures for automated needle sorting, swaging and packaging
machine
    • 自动针分选,型锻包装机的操作步骤
    • US6138053A
    • 2000-10-24
    • US877431
    • 1997-06-17
    • David DemarestMichael G. HodulikTimothy P. LenihanJohn F. Blanch
    • David DemarestMichael G. HodulikTimothy P. LenihanJohn F. Blanch
    • A61B17/06A61B19/00G06F19/00
    • A61B17/06133A61B17/06004A61B2017/06142A61B2090/064G05B2219/50042
    • Methods and systems for packaging surgical needles. In this system, a plurality of packages are indexed, by means of a package carrier, through a plurality of work stations, at which various operations are performed on the packages. In particular, at each work station, an operating device is moved from a home position to an operating position to perform an operation on the package: and after finishing the operation, the operating device is returned to the home positions. With all of the operating devices in their respective home positions, the package carrier can then be moved to index the packages forward. Each of the work stations generates a respective return home signal when the operating device of the work station returns to its home position. A determination is made as to whether return home signals have been generated indicating that all of the operating devices have returned to their respective home position; and, if such return home signals have all been generated, the package carrier is moved to move each package thereon to another one of the work stations.
    • 包装手术针的方法和系统 在该系统中,多个包装借助于包装载体通过多个工作站进行索引,在该工作站处对包装进行各种操作。 特别地,在每个工作站中,操作装置从原始位置移动到操作位置以对包装进行操作:在完成操作之后,操作装置返回到原始位置。 随着所有操作装置处于其各自的原始位置,然后可以移动包装载体以向前索引包装。 当工作站的操作装置返回其原始位置时,每个工作站产生相应的返回原始信号。 确定是否已经产生返回原始信号,指示所有操作装置已经返回到它们各自的原始位置; 并且如果已经产生这样的返回原始信号,则移动包装承载件以将每个包装移动到另一个工作站。
    • 9. 发明授权
    • Operating procedures for automated needle sorting, swaging and packaging machines
    • 自动针分选,模锻包装机的操作步骤
    • US06314705B1
    • 2001-11-13
    • US09505138
    • 2000-02-16
    • David DemarestMichael G. HodulikTimothy P. LenihanJohn F. Blanch
    • David DemarestMichael G. HodulikTimothy P. LenihanJohn F. Blanch
    • B65B5700
    • A61B17/06133A61B17/06004A61B2017/06142A61B2090/064G05B2219/50042
    • A machine, and operating procedures for a machine, for automatically threading, swaging and packaging surgical needles. A first mechanism is used to suture the needles and to pull test the needles to determine if certain maximum and minimum pull test requirements are met. The sutured needles are then transferred to packages on a second mechanism, and that mechanism indexes the packages through a series of stations to complete the packaging of the needles. Various checks are made at the packaging mechanism before that mechanism is operated to index the needle packages; and different items at the station used to pull test the needles, are monitored to determine if they return timely to predetermined positions. Also, check are made at the station at which the needles are transferred to the packages, to be sure that those items are in preferred positions before the packages are moved. A detector unit and procedure are employed to inspect the packages for sutures hanging outside the packages, and another detector unit and procedure are provided to inspect the packages for needles protruding from the packages.
    • 一台机器,一台机器的操作程序,用于自动穿线,锻造和包装手术针。 使用第一种机构来缝合针头并拉动针头,以确定是否满足某些最大和最小牵引测试要求。 然后将缝合的针转移到第二机构的包装上,并且该机构通过一系列站对包装进行索引以完成针的包装。 在该机构操作之前,在包装机构处进行各种检查以索引针头包装; 并在车站用于拉测试针头的不同物品进行监控,以确定它们是否及时返回到预定位置。 另外,在将针转移到包装的站处进行检查,以确保在包装移动之前这些物品处于优选位置。 使用检测器单元和程序来检查包装物悬挂在包装外部的缝合线,并且提供另一个检测器单元和程序来检查包装件是否从包装件伸出的针头。