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    • 3. 发明授权
    • Control system for an automatic needle-suture assembly and packaging
machine
    • 自动针缝组装和包装机的控制系统
    • US6081981A
    • 2000-07-04
    • US19138
    • 1998-02-06
    • David D. DemarestRobert A. DanieleAnthony EstevesMichael G. HodulikTeresa M. ShawGeorge Horst ReinemuthRichard Paul BrancoMatthew Cafone
    • David D. DemarestRobert A. DanieleAnthony EstevesMichael G. HodulikTeresa M. ShawGeorge Horst ReinemuthRichard Paul BrancoMatthew Cafone
    • A61B17/00A61B17/04A61B17/06B65B5/04B23Q17/00
    • A61B17/06004B65B5/04A61B17/0467A61B2017/00526A61B2017/06028Y10T29/49769Y10T29/49776Y10T29/49778Y10T29/49829Y10T29/49929Y10T29/53052Y10T29/53065
    • A method for automatically forming armed surgical needles and for automatically packaging the same in a packaging tray, the automatic forming and packaging operating under control of a control computer, each armed surgical needle including a surgical needle having a suture receiving opening formed therein for attachment of a definite length suture material thereof. The method comprises the steps of sorting and depositing a plurality of needles on an indexing conveyor; enabling a robot gripper device to sequentially pick up the needles and place a picked needle in a precision conveyor device for automatic sequential conveyance to a first station; utilizing a first indexing device for sequentially indexing the needle from the first station to a second station to form the armed needle, the first indexing device being elevated in height; at the second station, automatically inserting a free end of a suture strand into the suture receiving opening of the needle, swaging the needle about the free end of the suture, and cutting the suture strand to a predetermined definite length to form the armed needle. The formed armed needle is then sequentially inserted into a respective single package tray indexed at a subsequent station that has been oriented in height with respect to the first indexing device in accordance with the size of the needle. At a further subsequent station the tray and parked armed needle therein is subject to at least one rapid winding operation to wind the suture around a peripheral channel of the tray.
    • 一种用于自动形成武装外科用针并且用于在包装托盘中自动包装该手术针的方法,在控制计算机的控制下自动形成和包装,每个所述手术针包括外科用针,所述手术针具有形成在其中的缝合线接收孔, 一定长度的缝线材料。 该方法包括以下步骤:在分度输送机上分选和沉积多根针; 使得机器人夹持器装置顺序地拿起针并将拾取的针放置在精密传送装置中,以便自动顺序地传送到第一站; 利用第一分度装置将针从第一站顺序地分度到第二站以形成装备针,第一分度装置高度升高; 在第二站处,自动地将缝合线的自由端插入到针的缝合线接收开口中,使针在缝合线的自由端周围锻造,并且将缝合线切割成预定的确定长度以形成武装针。 然后将形成的武装针依次插入到根据针的尺寸相对于第一分度装置高度定向的后续站处索引的相应的单个包装托盘中。 在另外的后续站处,其中的托盘和停放的武装针头经受至少一个快速卷绕操作,以将缝线缠绕在托盘的周边通道周围。
    • 5. 发明授权
    • Method and system for establishing and monitoring a needle swaging
procedure
    • 用于建立和监测针模锻过程的方法和系统
    • US5793634A
    • 1998-08-11
    • US804476
    • 1997-02-21
    • David D. DemarestMichael G. HodulikTeresa M. ShawIrwin J. ShifferAnthony Esteves
    • David D. DemarestMichael G. HodulikTeresa M. ShawIrwin J. ShifferAnthony Esteves
    • G05B19/18G06F19/00
    • G05B19/18G05B2219/37199G05B2219/37355G05B2219/37525Y10T29/53022
    • Procedures for adjusting or reseting the pressure used to swage needles to suture at a needle swaging station. The forces required to break the sutures from the needles are measured and added to a data base; and each time a value, or sample, is added to that data base, an average of all the sample values in the data base is calculated. Each time an average value is calculated, that value is compared to a first range, referred to as a reject range. If any calculated average value falls outside that reject range, then the swaging pressure is adjusted and the procedure is restarted, with a new, or empty, data base. Also, once the sample reaches a given size, such as eight or nine samples, the calculated average values are also compared to a second range, referred to as an accept range, and which is within and narrower than the reject range. If a calculate average value is within this accept range, the swaging pressure is considered acceptable and the procedure terminates immediately.
    • 用于调整或重新挤压针头以在针锻模台缝合的压力的步骤。 测量从针刺断缝线所需的力并将其加到数据库中; 并且每当将值或样本添加到该数据库时,则计算数据库中所有样本值的平均值。 每次计算平均值时,将该值与被称为拒绝范围的第一范围进行比较。 如果任何计算的平均值落在该拒绝范围之外,则调整锻压压力,并重新启动过程,使用新的或空的数据库。 此外,一旦样品达到给定的尺寸(例如八个或九个样品),也将所计算的平均值与被称为接受范围的第二范围进行比较,并且其在拒绝范围内和更窄。 如果计算平均值在该接受范围内,则认为压模压力是可接受的,并且程序立即终止。
    • 6. 发明授权
    • Off-load dial assembly for needles and sutures
    • 针和缝合线的卸载拨盘组件
    • US5915751A
    • 1999-06-29
    • US847157
    • 1997-04-30
    • Anthony EstevesJohn F. BlanchDavid D. DemarestRobert A. Daniele
    • Anthony EstevesJohn F. BlanchDavid D. DemarestRobert A. Daniele
    • A61B17/06B23P21/00
    • A61B17/06004Y10T29/5142Y10T29/53365Y10T29/53374Y10T29/53387Y10T29/53404Y10T29/53422
    • A semi-automated machine for singulating individual surgical needles from an bulk supply and attaching a suture to the surgical needle is described. Each of the surgical needles has a suture receiving opening formed therein for receiving a suture. The machine includes a needle singulation station, a precise positioning station, a suture feeding station, a swage station, a pull-test station and an off-load station. A universal gripper mounted on a rotary indexing device automatically receives each individual needle in a predetermined orientation and conveys the needle for sequential processing from station to station to form the needle-suture assembly. A suture feeding and cutting station automatically cuts an indefinite length of suture material to a definite length suture strand and automatically inserts an end of the definite length suture strand into the suture receiving opening formed in the needle. A swage station is provided for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. An off-load station provides an apparatus for assembling a predetermined number of need-suture assemblies in a bundle for subsequent packaging. The bundles are collected in a plurality of buckets that are circumferentially arranged on a rotating table. A needle stripping device ensures discharge of the needle suture assembly into the bucket.
    • 描述了一种半自动化机器,用于从大量供应单独分离各个手术针并将缝合线附接到外科手术针。 每个外科用针具有形成在其中的用于接收缝合线的缝合线接收开口。 该机器包括一个针式分选站,一个精确的定位站,一个缝合线进料站,一个挤压站,一个拉力试验站和一个卸载站。 安装在旋转分度装置上的通用夹具自动地以预定方向接收每个单独的针,并且将针进行顺序处理,从站到站以形成针缝合组件。 缝合线进给和切割台自动将不定长度的缝合材料切割成一定长度的缝合线,并自动地将一定长度的缝合线的一端插入形成在针中的缝合线接收开口中。 提供了一个挤压工位,用于锻造针,以围绕缝合线封闭缝合线接收开口以将所述缝合线固定到其上并由此形成针和缝线组件。 卸载站提供了用于组装预定数量的用于随后包装的束中的需要缝合组件的装置。 束被收集在周向布置在旋转台上的多个桶中。 针头剥离装置确保针缝合组件排放到桶中。
    • 7. 发明授权
    • Stand alone swage apparatus
    • 独立锻压装置
    • US6012216A
    • 2000-01-11
    • US848927
    • 1997-04-30
    • Anthony EstevesJohn F. BlanchRobert A. DanieleDavid D. Demarest
    • Anthony EstevesJohn F. BlanchRobert A. DanieleDavid D. Demarest
    • A61B17/00A61B17/06B21G1/08B23Q15/00
    • A61B17/06133A61B17/06004B21G1/08A61B2017/00526Y10T29/49929Y10T29/5143Y10T29/53022Y10T29/53052Y10T29/53065Y10T29/53387Y10T29/53717
    • A semi-automated machine for singulating individual surgical needles from an bulk supply and attaching a suture to the surgical needle is described. Each of the surgical needles has a suture receiving opening formed therein for receiving a suture. The machine includes a singulation station having a sliding surface that assists an operator in singulating needles and depositing them in a pair of drop locations for subsequent automatic handling. Indexing conveyors, an articulated robot and a precision conveyor are used with a precise positioning station for orienting each needle for automatic handling. A universal gripper mounted on a rotary indexing device automatically receives each individual needle in a predetermined orientation and conveys the needle for sequential processing from station to station to form the needle-suture assembly. A suture feeding and cutting station automatically cuts an indefinite length of suture material to a definite length suture strand and automatically inserts an end of the definite length suture strand into the suture receiving opening formed in the needle. A swage station is provided for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. A suture pull-test station test each needle suture bond, and selectively and destructively tests the bond for adjusting the swage dies and for statistical quality control. A final off-load station provides an apparatus for assembling a predetermined number of need-suture assemblies in a bundle for subsequent packaging.
    • 描述了一种半自动化机器,用于从大量供应单独分离各个手术针并将缝合线附接到外科手术针。 每个外科用针具有形成在其中的用于接收缝合线的缝合线接收开口。 该机器包括一个具有滑动表面的分割台,该滑动表面帮助操作者分离针头并将它们放置在一对下落位置中,用于随后的自动处理。 分度输送机,铰接机器人和精密输送机与精确的定位站一起使用,用于定向每个针头进行自动处理。 安装在旋转分度装置上的通用夹具自动地以预定方向接收每个单独的针,并且将针进行顺序处理,从站到站以形成针缝合组件。 缝合线进给和切割台自动将不定长度的缝合材料切割成一定长度的缝合线,并自动地将一定长度的缝合线的一端插入形成在针中的缝合线接收开口中。 提供了一个挤压工位,用于锻造针,以围绕缝合线封闭缝合线接收开口以将所述缝合线固定到其上并由此形成针和缝线组件。 缝合线拉力试验台测试每根针缝合线,并选择性地和破坏性地测试粘合剂以调整模具和统计质量控制。 最终的卸载站提供了用于组装预定数量的用于随后包装的束中的需要缝合组件的装置。
    • 8. 发明授权
    • Stand alone swage method
    • 独立锻压法
    • US6163948A
    • 2000-12-26
    • US456901
    • 1999-12-08
    • Anthony EstevesJohn F. BlanchRobert A. DanieleDavid D. Demarest
    • Anthony EstevesJohn F. BlanchRobert A. DanieleDavid D. Demarest
    • A61B17/00A61B17/06B21G1/08B23Q15/00
    • A61B17/06133A61B17/06004A61B2017/00526B21G1/08Y10T29/49929Y10T29/5143Y10T29/53022Y10T29/53052Y10T29/53065Y10T29/53387Y10T29/53717
    • A semi-automated machine and method for singulating individual surgical needles from an bulk supply and attaching a suture to the surgical needle is described. Each of the surgical needles has a suture receiving opening formed therein for receiving a suture. The machine includes a singulation station having a sliding surface that assists an operator in singulating needles and depositing them in a pair of drop locations for subsequent automatic handling. Indexing conveyors, an articulated robot and a precision conveyor are used with a precise positioning station for orienting each needle for automatic handling. A universal gripper mounted on a rotary indexing device automatically receives each individual needle in a predetermined orientation and conveys the needle for sequential processing from station to station to form the needle-suture assembly. A suture feeding and cutting station automatically cuts an indefinite length of suture material to a definite length suture strand and automatically inserts an end of the definite length suture strand into the suture receiving opening formed in the needle. A swage station is provided for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. A suture pull-test station test each needle suture bond, and selectively and destructively tests the bond for adjusting the swage dies and for statistical quality control. A final off-load station provides an apparatus for assembling a predetermined number of need-suture assemblies in a bundle for subsequent packaging.
    • 描述了一种半自动化机器和方法,用于从大量供应单独分离外科针头并将缝合线附接到外科手术针。 每个外科用针具有形成在其中的用于接收缝合线的缝合线接收开口。 该机器包括一个具有滑动表面的分割台,该滑动表面帮助操作者分离针头并将它们放置在一对下落位置中,用于随后的自动处理。 分度输送机,铰接机器人和精密输送机与精确的定位站一起使用,用于定向每个针头进行自动处理。 安装在旋转分度装置上的通用夹具自动地以预定方向接收每个单独的针,并且将针进行顺序处理,从站到站以形成针缝合组件。 缝合线进给和切割台自动将不定长度的缝合材料切割成一定长度的缝合线,并自动地将一定长度的缝合线的一端插入形成在针中的缝合线接收开口中。 提供了一个挤压工位,用于锻造针,以围绕缝合线封闭缝合线接收开口以将所述缝合线固定到其上并由此形成针和缝线组件。 缝合线拉力试验台测试每根针缝合线,并选择性地和破坏性地测试粘合剂以调整模具和统计质量控制。 最终的卸载站提供了用于组装预定数量的用于随后包装的束中的需要缝合组件的装置。
    • 9. 发明授权
    • Pull test apparatus for permanently attached sutures
    • 拉伸固定缝线的测试仪器
    • US5918284A
    • 1999-06-29
    • US25556
    • 1998-02-18
    • John F. BlanchAnthony EstevesDavid D. Demarest
    • John F. BlanchAnthony EstevesDavid D. Demarest
    • A61B17/06G01N3/02G01N3/08G01N3/10
    • G01N3/08A61B17/06004G01N2203/0278G01N2203/028G01N2203/0623
    • A semi-automated machine for singulating individual surgical needles from an bulk supply and attaching a suture to the surgical needle is described. Each of the surgical needles has a suture receiving opening formed therein for receiving a suture. The machine includes a needle singulation station, a precise positioning station, a suture feeding station, a swage station, a pull-test station and an off-load station. A universal gripper mounted on a rotary indexing device automatically receives each individual needle in a predetermined orientation and conveys the needle for sequential processing from station to station to form the needle-suture assembly. A swage station is provided for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. The suture pull-test station tests each needle suture bond with a pre-determined pull for quality control. This pull is adjustable via a precision spring tension device. The pull test station includes two sets of jaws for gripping the suture, the first for the quality control pull test, and the second for a destructive test in which the strength of the bond is measured for adjusting the swage dies and for statistical quality control purposes. A final off-load station provides an apparatus for assembling a predetermined number of need-suture assemblies in a bundle for subsequent packaging.
    • 描述了一种半自动化机器,用于从大量供应单独分离各个手术针并将缝合线附接到外科手术针。 每个外科用针具有形成在其中的用于接收缝合线的缝合线接收开口。 该机器包括一个针式分选站,一个精确的定位站,一个缝合线进料站,一个挤压站,一个拉力试验站和一个卸载站。 安装在旋转分度装置上的通用夹具自动地以预定方向接收每个单独的针,并且将针进行顺序处理,从站到站以形成针缝合组件。 提供了一个挤压工位,用于锻造针,以围绕缝合线封闭缝合线接收开口以将所述缝合线固定到其上并由此形成针和缝线组件。 缝合线拉力试验台用预定拉力测试每根针缝合线以进行质量控制。 该拉力可通过精密弹簧张力装置调节。 牵引测试台包括两组用于夹紧缝合线的钳口,第一种用于质量控制拉力测试,第二种用于破坏性测试,其中测量粘合强度以调整模具和统计质量控制目的 。 最终的卸载站提供了用于组装预定数量的用于随后包装的束中的需要缝合组件的装置。