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    • 1. 发明授权
    • Diagnosing in-line critical dimension control adjustments using optical proximity correction verification
    • 使用光学邻近校正验证诊断在线临界尺寸控制调整
    • US08577489B2
    • 2013-11-05
    • US13014152
    • 2011-01-26
    • James A. BruceKenneth T. Settlemyer, Jr.
    • James A. BruceKenneth T. Settlemyer, Jr.
    • G06F19/00
    • G03F1/36G03F1/70G03F7/705
    • Solutions for diagnosing in-line critical dimension control adjustments in a lithographic process are disclosed. In one embodiment, a method includes: locating a control structure in a data set representing one of a chip or a kerf; simulating component dimensions within a region proximate to the control structure; determining a difference between the simulated component dimensions within the region and target component dimensions within the region; determining whether the difference exceeds a predetermined tolerance threshold; adjusting a simulation condition in response to determining the difference exceeds the predetermined tolerance threshold; and repeating the simulating of the component dimensions within the region, the determining of the difference, and the determining of whether the difference exceeds the predetermined tolerance threshold in response to the adjusting of the simulation condition.
    • 公开了用于诊断光刻工艺中的在线临界尺寸控制调整的解决方案。 在一个实施例中,一种方法包括:将控制结构定位在表示芯片或切口之一的数据集中; 在靠近控制结构的区域内模拟部件尺寸; 确定区域内的模拟部件尺寸与该区域内的目标部件尺寸之间的差异; 确定所述差异是否超过预定的容差阈值; 响应于确定所述差异来调整模拟条件超过所述预定公差阈值; 并且响应于所述模拟条件的调整,重复所述区域内的所述分量尺寸的模拟,所述差的确定以及所述差是否超过所述预定公差阈值。
    • 2. 发明授权
    • Optical proximity correction verification accounting for mask deviations
    • 光学接近校正验证计算掩模偏差
    • US08499260B2
    • 2013-07-30
    • US13014159
    • 2011-01-26
    • James A. BruceKenneth T. Settlemyer, Jr.
    • James A. BruceKenneth T. Settlemyer, Jr.
    • G06F17/50
    • G03F1/36G03F7/70441
    • Solutions for accounting for photomask deviations in a lithographic process during optical proximity correction verification are disclosed. In one embodiment, a method includes: identifying a wafer control structure in a data set representing one of a first chip or a kerf; biasing the data set representing the first chip in the case that the wafer control structure is in the data set representing the first chip; biasing the data set representing the kerf or a second chip distinct from the first chip, in the case that the wafer control structure is in the data set representing the kerf or the second chip; simulating formation of the wafer control structure; determining whether the simulated wafer control structure complies with a target control structure; and iteratively adjusting an exposure dose condition in the case that the simulated wafer control structure does not comply with the target control structure.
    • 公开了在光学邻近校正验证期间在光刻工艺中考虑光掩模偏差的解决方案。 在一个实施例中,一种方法包括:识别表示第一芯片或切口之一的数据集中的晶片控制结构; 在晶片控制结构处于表示第一芯片的数据集的情况下,偏置表示第一芯片的数据组; 在晶片控制结构处于表示切口或第二芯片的数据组的情况下,偏置表示切口的数据组或不同于第一芯片的第二芯片; 模拟晶圆控制结构的形成; 确定模拟晶片控制结构是否符合目标控制结构; 并且在模拟晶片控制结构不符合目标控制结构的情况下,迭代地调整曝光剂量条件。
    • 3. 发明申请
    • DIAGNOSING IN-LINE CRITICAL DIMENSION CONTROL ADJUSTMENTS USING OPTICAL PROXIMITY CORRECTION VERIFICATION
    • 使用光学临近校正验证来诊断在线关键尺寸控制调整
    • US20120191234A1
    • 2012-07-26
    • US13014152
    • 2011-01-26
    • James A. BruceKenneth T. Settlemyer, JR.
    • James A. BruceKenneth T. Settlemyer, JR.
    • G06F19/00
    • G03F1/36G03F1/70G03F7/705
    • Solutions for diagnosing in-line critical dimension control adjustments in a lithographic process are disclosed. In one embodiment, a method includes: locating a control structure in a data set representing one of a chip or a kerf; simulating component dimensions within a region proximate to the control structure; determining a difference between the simulated component dimensions within the region and target component dimensions within the region; determining whether the difference exceeds a predetermined tolerance threshold; adjusting a simulation condition in response to determining the difference exceeds the predetermined tolerance threshold; and repeating the simulating of the component dimensions within the region, the determining of the difference, and the determining of whether the difference exceeds the predetermined tolerance threshold in response to the adjusting of the simulation condition.
    • 公开了用于诊断光刻工艺中的在线临界尺寸控制调整的解决方案。 在一个实施例中,一种方法包括:将控制结构定位在表示芯片或切口之一的数据集中; 在靠近控制结构的区域内模拟部件尺寸; 确定区域内的模拟部件尺寸与该区域内的目标部件尺寸之间的差异; 确定所述差异是否超过预定的容差阈值; 响应于确定所述差异来调整模拟条件超过所述预定公差阈值; 并且响应于所述模拟条件的调整,重复所述区域内的所述分量尺寸的模拟,所述差的确定以及所述差是否超过所述预定公差阈值。
    • 5. 发明授权
    • Mask with linewidth compensation and method of making same
    • 具有线宽补偿的掩模及其制作方法
    • US06338921B1
    • 2002-01-15
    • US09479150
    • 2000-01-07
    • James A. BruceDavid V. HorakRandy W. MannJed H. RankinAndrew J. Watts
    • James A. BruceDavid V. HorakRandy W. MannJed H. RankinAndrew J. Watts
    • G03F102
    • G03F7/0035G03F1/36
    • A mask (50′) with linewidth compensation and a method of making same. The mask provides for optimized imaging of isolated patterns (64) and nested patterns (70) present on the same mask. The compensated mask is formed from an uncompensated mask (50) and comprises an upper surface (56) upon which the isolated and nested patterns are formed. The isolated pattern comprises a first segment (76) having first sidewalls (76S). The nested pattern comprises second segments (72) proximate each other and having second sidewalls (72S). A partial conformal layer (86) covers the first segment and has feet (90) outwardly extending a distance d from the first sidewalls along the upper surface. The feet are preferably of a thickness that partially transmits exposure light.
    • 具有线宽补偿的掩模(50')及其制造方法。 掩模提供对同一掩模上存在的孤立图案(64)和嵌套图案(70)的优化成像。 补偿掩模由未补偿的掩模(50)形成,并且包括形成隔离和嵌套图案的上表面(56)。 隔离图案包括具有第一侧壁(76S)的第一段(76)。 嵌套图案包括彼此靠近并具有第二侧壁(72S)的第二段(72)。 部分保形层(86)覆盖第一段并且具有沿着上表面向外延伸距离第一侧壁的距离d的脚(90)。 脚部优选地具有部分地透射曝光光的厚度。
    • 6. 发明授权
    • Method of photolithographically defining three regions with one mask
step and self aligned isolation structure formed thereby
    • 用一个掩模步骤和由此形成的自对准隔离结构光刻地限定三个区域的方法
    • US6147394A
    • 2000-11-14
    • US172366
    • 1998-10-14
    • James A. BruceSteven J. HolmesRobert K. LeidyWalter E. MlynkoEdward W. Sengle
    • James A. BruceSteven J. HolmesRobert K. LeidyWalter E. MlynkoEdward W. Sengle
    • G03F7/004G03F1/00G03F7/095G03F7/20H01L21/027H01L21/302H01L21/3065H01L21/76H01L21/762H01L29/00
    • G03F7/70633G03F7/095G03F7/2022G03F7/2024H01L21/0274H01L21/762
    • The preferred embodiment of the present invention provides a method for defining three regions on a semiconductor substrate using a single masking step. The preferred embodiment uses a photoresist material having, simultaneously, both a positive tone and a negative tone response to exposure. This combination of materials can provide a new type of resist, which we call a hybrid resist. The hybrid resist comprises a positive tone component which acts at a first actinic energy level and a negative tone component which acts at a second actinic energy level, with the first and second actinic energy levels being separated by an intermediate range of actinic energy. When hybrid resist is exposed to actinic energy, areas of the resist which are subject to a full exposure cross link to form a negative tone line pattern, areas which are unexposed form remain photoactive and form a positive tone pattern, and areas which are exposed to intermediate amounts of radiation become soluble and wash away during development. This exposes a first region on the mask. By then blanket exposing the hybrid resist, the positive tone patterns become soluble and will wash away during development. This exposes a second region on the mask, with the third region still be covered by the hybrid resist. Thus, the preferred embodiment is able to define three regions using a single masking step, with no chance for overlay errors.
    • 本发明的优选实施例提供了一种使用单个掩蔽步骤在半导体衬底上限定三个区域的方法。 优选实施例使用光刻胶材料,同时具有曝光的正色调和负色调响应。 这种材料的组合可以提供一种新型的抗蚀剂,我们称之为混合抗蚀剂。 混合抗蚀剂包含作用于第一光化能级的正色调成分和以第二光化能级起作用的负色调成分,其中第一和第二光化能级被光化能的中间范围分隔。 当混合抗蚀剂暴露于光化能时,受到完全曝光的抗蚀剂的区域交联以形成负色调线图案,未曝光形式的区域保持光活性并形成正色调图案,并且暴露于 中间量的辐射在开发过程中变得可溶并被冲走。 这暴露了掩码上的第一个区域。 然后毯子暴露混合抗蚀剂,正色调图案变得可溶,并且在显影过程中将被洗掉。 这掩盖了掩模上的第二区域,第三区域仍被混合抗蚀剂覆盖。 因此,优选实施例能够使用单个掩蔽步骤来定义三个区域,而不会叠加错误。
    • 7. 发明授权
    • Mask defect analysis system
    • 面膜缺陷分析系统
    • US07492940B2
    • 2009-02-17
    • US11761856
    • 2007-06-12
    • James A. BruceOrest BulaEdward W. ConradWilliam C. LeipoldMichael S. HibbsJoshua J. Krueger
    • James A. BruceOrest BulaEdward W. ConradWilliam C. LeipoldMichael S. HibbsJoshua J. Krueger
    • G06K9/00
    • G03F1/84
    • An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    • 提出了一种用于分析半导体制造过程中的掩模缺陷的自动化系统。 该系统将来自检查工具的结果和来自被检查的每个掩模层的设计数据存储库的设计布局数据与计算机程序和预定规则集相结合,以确定何时发生了给定掩模层上的缺陷。 掩模检查结果包括缺陷的存在,位置和类型(透明或不透明)。 最终,根据缺陷是否可能导致产品故障,确定是否废除,修理或接受给定的掩模。 将缺陷检查数据应用于被检查的每个掩模层的设计布局数据防止当所识别的缺陷不在掩模的关键区域时被报废。
    • 8. 发明授权
    • Design verification
    • 设计验证
    • US07269808B2
    • 2007-09-11
    • US10908786
    • 2005-05-26
    • James A. BruceJames A. CulpJohn D. NickelJacek G. Smolinski
    • James A. BruceJames A. CulpJohn D. NickelJacek G. Smolinski
    • G06F17/50
    • G06F17/5081
    • A design verification method, including (a) providing in a design a design electrically conducting line and a design contact region being in direct physical contact with the design electrically conducting line; (b) modeling a simulated electrically conducting line of the design electrically conducting line; (c) simulating a possible contact region of the design contact region, wherein the design contact region and the possible contact region are not identical; and (d) determining that the design electrically conducting line and the design contact region are potentially defective if an interfacing surface area of the simulated electrically conducting line and the possible contact region is less than a pre-specified value.
    • 一种设计验证方法,包括(a)在设计中提供与设计导电线直接物理接触的设计导电线和设计接触区; (b)对设计导电线的模拟导电线进行建模; (c)模拟设计接触区域的可能的接触区域,其中设计接触区域和可能的接触区域不相同; 以及(d)如果所述模拟导电线路和所述可能接触区域的接口表面积小于预定值,则确定所述设计导电线路和所述设计接触区域具有潜在的缺陷。
    • 9. 发明授权
    • Method for forming implants in semiconductor fabrication
    • 在半导体制造中形成植入物的方法
    • US06395624B1
    • 2002-05-28
    • US09253952
    • 1999-02-22
    • James A. BruceRandy W. Mann
    • James A. BruceRandy W. Mann
    • H01L21336
    • H01L21/223H01L21/268Y10S438/952
    • The present invention provides a novel method of forming implants with Projection Gas-Immersion Laser Doping (PGILD) process that overcomes the disadvantages of the prior art methods. In particular, the preferred method applies a reflective coating over features before the application of the PGILD laser. The reflective coating lowers the amount of heat absorbed by the features, improving the reliability of the fabrication process. The preferred method is particularly applicable to the fabrication of field effect transistors (FETs). In this application, a gate stack is formed, and a reflective coating is over the gate stack. An anti-reflective coating (ARC) is then applied over the reflective coating. The anti-reflective coating reduces variability of the photolithographic process used to pattern the gate stack. After the gate stack is patterned, the anti-reflective coating is removed, leaving the reflective coating on the gate stack. The PGILD process can then be used to form source/drain doped regions on the transistors. The reflective coating reduces the amount of heat absorbed by the gate stack, and thus provides an improved method for fabricating transistors.
    • 本发明提供了一种克服现有技术方法的缺点的用投影气体浸渍激光掺杂(PGILD)工艺形成植入物的新方法。 特别地,优选的方法在施加PGILD激光器之前对反射涂层施加特征。 反射涂层降低了由特征吸收的热量,提高了制造工艺的可靠性。 优选的方法特别适用于场效应晶体管(FET)的制造。 在这种应用中,形成栅极叠层,并且反射涂层在栅极叠层上方。 然后将抗反射涂层(ARC)涂覆在反射涂层上。 抗反射涂层降低了用于对栅极堆叠进行图案化的光刻工艺的变化。 在栅极堆叠被图案化之后,去除抗反射涂层,使反射涂层留在栅极叠层上。 然后可以使用PGILD工艺在晶体管上形成源极/漏极掺杂区域。 反射涂层减少了栅叠层吸收的热量,因此提供了一种制造晶体管的改进方法。