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    • 1. 发明授权
    • Scaled write head with high recording density and high data rate
    • 具有高记录密度和高数据速率的缩放写头
    • US06181514B2
    • 2001-01-30
    • US09205476
    • 1998-12-04
    • Hugo Alberto Emilio SantiniMason L. Williams, III
    • Hugo Alberto Emilio SantiniMason L. Williams, III
    • G11B5147
    • G11B5/012G11B5/3116G11B5/313G11B5/3163
    • The present invention provides a scaled down write head which has a high recording density and a high data rate. A significant dimension not scaled down proportionally is the thickness of the write coil layer so as to prevent heating of the head. The thickness of the write coil layer is equal to or greater than the thickness of the second pole piece layer. The insulation stack of the write head employs a nonorganic first insulation layer and only one baked photoresist layer which is a second insulation layer. A third insulation layer of the insulation stack may be provided by an extension of the write gap layer. With a lower stack height and with first and second pole pieces that are thinner, a well-defined second pole tip is constructed without reflective notching. The write gap layer is constructed after the other insulation layers of the insulation stack so as to prevent a reduction of its thickness during construction of the write coil layer. The data rate is increased by decreasing the thicknesses of the first and second pole piece layers which reduced thicknesses are enabled by decreasing the pitch of the write coil layer and moving the write coil layer closer to the ABS.
    • 本发明提供了具有高记录密度和高数据速率的缩小写入头。 成比例缩小的重要尺寸是写入线圈层的厚度,以防止头部的加热。 写入线圈层的厚度等于或大于第二极片层的厚度。 写头的绝缘堆叠采用非有机第一绝缘层,并且只有一个烘烤的光致抗蚀剂层是第二绝缘层。 绝缘堆叠的第三绝缘层可以由写间隙层的延伸部提供。 具有较低的堆叠高度,并且第一和第二极片较薄,明确限定的第二极尖端构造为没有反射性切口。 写间隙层构造在绝缘堆叠的其它绝缘层之后,以防止在写入线圈层的构造期间其厚度的减小。 通过减小第一和第二极片层的厚度来增加数据速率,通过减小写入线圈层的间距并使写入线圈层更靠近ABS来实现减小的厚度。
    • 5. 发明授权
    • Method and device for determining in-process characteristics of fabricated magnetic heads
    • 用于确定制造磁头的工艺特性的方法和装置
    • US06779249B2
    • 2004-08-24
    • US09815906
    • 2001-03-23
    • Hugo Alberto Emilio Santini
    • Hugo Alberto Emilio Santini
    • G11B5127
    • G11B5/3173G11B5/3163G11B5/3166G11B5/455Y10T29/49032Y10T29/49036Y10T29/49043Y10T29/49044Y10T29/49046
    • A method for determining a characteristic of a magnetic head during its fabrication process on the surface of a wafer substrate. The method involves the fabrication of a test magnetic pole artifact in a field area of the substrate surface adjacent to the actual magnetic pole that is being fabricated. A test pole structure is fabricated simultaneously with, and utilizing the same fabrication conditions and parameters as, the actual pole such that the test pole is nearly identical to the actual pole. During a field etch step undertaken in the fabrication of the actual pole, portions of the test pole structure are removed, leaving a test pole artifact on the wafer surface. The test pole artifact can thus be easily measured as an accurate indication of characteristics of the actual magnetic pole that are difficult to measure directly, thereby saving time and expense in the magnetic head fabrication process. This method is particularly suited to determining the width of the base of the P2 pole tip of a magnetic head, where measurement of the base of the actual magnetic head pole tip is made difficult by the presence of the pole tip, and where the test artifact is easily measured because the test pole tip structure has been etched away, leaving only the artifact for measurement.
    • 一种用于在其制造工艺中在晶片衬底的表面上确定磁头的特性的方法。 该方法涉及在正在制造的实际磁极附近的衬底表面的场区域中制造测试磁极伪影。 测试极结构与实际极同时制造并利用与实际极相同的制造条件和参数,使得测试极几乎与实际极相同。 在实际极的制造中进行的场蚀刻步骤期间,测试极结构的部分被去除,在晶片表面上留下测试极伪影。 因此,测试极赝像可以容易地测量为难以直接测量的实际磁极的特性的精确指示,从而节省了磁头制造过程中的时间和费用。 该方法特别适用于确定磁头的P2极尖的基部的宽度,其中通过极尖的存在使实际磁头极尖的基极测量变得困难,并且其中测试伪影 容易测量,因为测试极端部结构已被蚀刻掉,仅留下测量的伪影。
    • 6. 发明授权
    • Method of making a write head with self-aligned pedestal shaped pole tips that are separated by a zero throat height defining layer
    • 制作具有自动对准基座形极头的写头的方法,其由零喉部高度限定层分开
    • US06557242B1
    • 2003-05-06
    • US09472409
    • 1999-12-27
    • Hugo Alberto Emilio Santini
    • Hugo Alberto Emilio Santini
    • G11B5127
    • G11B5/3116G11B5/012G11B5/313G11B5/3163G11B5/3967Y10T29/49032Y10T29/49034Y10T29/49039Y10T29/49043Y10T29/49044Y10T29/49046Y10T29/49052Y10T29/49067
    • A merged magnetic head has a top first pole tip layer and a bottom second pole tip layer which are located entirely between an air bearing surface and a coil layer. A write gap layer separates the pole tip layers from one another at the ABS. A zero throat height (ZTH) defining layer is located adjacent the top gap layer between the pole tip layers and is recessed from the ABS so as to further separate the pole tip layers from one another at a location recessed from the ABS so as to define the zero throat height of the write head where the first and second pole pieces first commence to separate from one another after the ABS. A method of construction, which may be substantially a dry process or substantially a wet process, employs ion milling to form the shapes of the pole tip layers while protecting a bottom first pole piece layer from thinning except for notching of the bottom first pole piece layer adjacent side walls of the top first pole tip layer, the protection being provided by the ZTH defining layer in field regions of the head.
    • 合并磁头具有顶部的第一极尖端层和底部第二极尖端层,其完全位于空气轴承表面和线圈层之间。 写入间隙层在ABS处将极尖层彼此分离。 零喉部高度(ZTH)限定层位于极尖顶层之间的顶部间隙层附近并且从ABS凹入,以便在与ABS凹陷的位置处将极尖层彼此分离,以便限定 写入头的零喉部高度,其中第一和第二极片首先在ABS之后开始彼此分离。 基本上是干法或基本上湿法的构造方法采用离子铣削以形成极尖层的形状,同时保护底部第一极片层免于变薄,除了底部第一极片层的切口 顶部第一极尖端层的相邻侧壁,保护由头部的场区域中的ZTH限定层提供。