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    • 1. 发明授权
    • Magnetic field-enhanced plasma etch reactor
    • 磁场增强等离子体蚀刻反应器
    • US5215619A
    • 1993-06-01
    • US760848
    • 1991-09-17
    • David ChengDan MaydanSasson SomekhKenneth R. StalderDana L. AndrewsMei ChangJohn M. WhiteJerry Y. K. WongVladimir J. ZeitlinDavid N. Wang
    • David ChengDan MaydanSasson SomekhKenneth R. StalderDana L. AndrewsMei ChangJohn M. WhiteJerry Y. K. WongVladimir J. ZeitlinDavid N. Wang
    • H01J37/32H01L21/00
    • H01L21/67069H01J37/32477H01J37/32623H01J37/32743H01J37/32862
    • A magnetic field enhanced single wafer plasma etch reactor is disclosed. The features of the reactor include an electrically-controlled stepped magnetic field for providing high rate uniform etching at high pressures; temperature controlled reactor surfaces including heated anode surfaces (walls and gas manifold) and a cooled wafer supporting cathode; and a unitary wafer exchange mechanism comprising wafer lift pins which extend through the pedestal and a wafer clamp ring. The lift pins and clamp ring are moved vertically by a one-axis lift mechanism to accept the wafer from a cooperating external robot blade, clamp the wafer to the pedestal and return the wafer to the blade. The electrode cooling combines water cooling for the body of the electrode and a thermal conductivity-enhancing gas parallel-bowed interface between the wafer and electrode for keeping the wafer surface cooled despite the high power densities applied to the electrode. A gas feed-through device applies the cooling gas to the RF powered electrode without breakdown of the gas. Protective coatings/layers of materials such as quartz are provided for surfaces such as the clamp ring and gas manifold. The combination of these features provides a wide pressure regime, high etch rate, high throughput single wafer etcher which provides uniformity, directionality and selectivity at high gas pressures, operates cleanly and incorporates in-situ self-cleaning capability.
    • 公开了一种磁场增强型单晶片等离子体蚀刻反应器。 反应器的特征包括用于在高压下提供高速均匀蚀刻的电控步进磁场; 温度控制的反应器表面包括加热的阳极表面(壁和气体歧管)和冷却的晶片支撑阴极; 以及包括延伸穿过基座的晶片提升销和晶片夹紧环的整体晶片交换机构。 提升销和夹紧环通过单轴提升机构垂直移动,以从协作的外部机器人刀片接收晶片,将晶片夹紧到基座并将晶片返回到刀片。 电极冷却结合了用于电极体的水冷却和晶片和电极之间的热导率增强气体平行弓形界面,用于保持晶片表面冷却,尽管施加到电极的高功率密度。 气体馈通装置将冷却气体施加到RF供电的电极,而不会破坏气体。 为诸如夹紧环和气体歧管的表面提供保护涂层/诸如石英的材料层。 这些特征的组合提供了广泛的压力方案,高蚀刻速率,高通量单晶硅蚀刻器,其在高气体压力下提供均匀性,方向性和选择性,干净地操作并且并入现场自清洁能力。
    • 2. 发明授权
    • Magnetic field-enhanced plasma etch reactor
    • 磁场增强等离子体蚀刻反应器
    • US4842683A
    • 1989-06-27
    • US185215
    • 1988-04-25
    • David ChengDan MaydanSasson SomekhKenneth R. StalderDana L. AndrewsMei ChangJohn M. WhiteJerry Y. K. WongVladimir J. ZeitlinDavid N. Wang
    • David ChengDan MaydanSasson SomekhKenneth R. StalderDana L. AndrewsMei ChangJohn M. WhiteJerry Y. K. WongVladimir J. ZeitlinDavid N. Wang
    • H05H1/46B01J3/02H01J37/32H01L21/00H01L21/302H01L21/3065
    • H01L21/67069H01J37/32431H01J37/32477H01J37/32623H01J37/32743H01J37/32788H01J37/32862
    • A magnetic field enhanced single wafer plasma etch reactor is disclosed. The features of the reactor include an electrically-controlled stepped magnetic field for providing high rate uniform etching at high pressures; temperature controlled reactor surfaces including heated anode surfaces (walls and gas manifold) and a cooled wafer supporting cathode; and a unitary wafer exchange mechanism comprising wafer lift pins which extend through the pedestal and a wafer clamp ring. The lift pins and clamp ring are moved vertically by a one-axis lift mechanism to accept the wafer from a cooperating external robot blade, clamp the wafer to the pedestal and return the wafer to the blade. The electrode cooling combines water cooling for the body of the electrode and a thermal conductivity-enhancing gas parallel-bowed interface between the wafer and electrode for keeping the wafer surface cooled despite the high power densities applied to the electrode. A gas feed-through device applies the cooling gas to the RF powered electrode without breakdown of the gas. Protective coatings/layers of materials such as quartz are provided for surfaces such as the clamp ring and gas manifold. The combination of these features provides a wide pressure regime, high etch rate, high throughput single wafer etcher which provides uniformity, directionality and selectivity at high gas pressures, operates cleanly and incorporates in-situ self-cleaning capability.
    • 公开了一种磁场增强型单晶片等离子体蚀刻反应器。 反应器的特征包括用于在高压下提供高速均匀蚀刻的电控步进磁场; 温度控制的反应器表面包括加热的阳极表面(壁和气体歧管)和冷却的晶片支撑阴极; 以及包括延伸穿过基座的晶片提升销和晶片夹紧环的整体晶片交换机构。 提升销和夹紧环通过单轴提升机构垂直移动,以从配合的外部机器人刀片接收晶片,将晶片夹紧到基座并将晶片返回到刀片。 电极冷却结合了用于电极体的水冷却和晶片和电极之间的热导率增强气体平行弓形界面,用于保持晶片表面冷却,尽管施加到电极的高功率密度。 气体馈通装置将冷却气体施加到RF供电的电极,而不会破坏气体。 为诸如夹紧环和气体歧管的表面提供保护涂层/诸如石英的材料层。 这些特征的组合提供了广泛的压力方案,高蚀刻速率,高通量单晶硅蚀刻器,其在高气体压力下提供均匀性,方向性和选择性,干净地操作并且并入现场自清洁能力。
    • 3. 发明授权
    • Multichamber integrated process system
    • 多室综合过程系统
    • US5292393A
    • 1994-03-08
    • US808786
    • 1991-12-16
    • Dan MaydanSasson SomekhDavid N. WangDavid ChengMasato ToshimaIsaac HarariPeter D. Hoppe
    • Dan MaydanSasson SomekhDavid N. WangDavid ChengMasato ToshimaIsaac HarariPeter D. Hoppe
    • H01L21/00C23C16/00B65G1/06
    • H01L21/67167H01L21/67201
    • An integrated modular multiple chamber vacuum processing system is disclosed. The system includes a load lock, may include an external cassette elevator, and an internal load lock wafer elevator, and also includes stations about the periphery of the load lock for connecting one, two or several vacuum process chambers to the load lock chamber. A robot is mounted within the load lock and utilizes a concentric shaft drive system connected to an end effector via a dual four-bar link mechanism for imparting selected R-.theta. movement to the blade to load and unload wafers at the external elevator, internal elevator and individual process chambers. The system is uniquely adapted for enabling various types of IC processing including etch, deposition, sputtering and rapid thermal annealing chambers, thereby providing the opportunity for multiple step, sequential processing using different processes.
    • 公开了一种集成的模块化多室真空处理系统。 该系统包括一个加载锁定,可以包括一个外部盒式电梯和一个内部装载锁定晶片升降机,并且还包括围绕负载锁的周边的站,用于将一个,两个或几个真空处理室连接到负载锁定室。 机器人被安装在装载锁中,并且利用通过双重四杆连杆机构连接到端部执行器的同心轴驱动系统,用于将选定的R(θ)运动传递到叶片以在外部升降机上加载和卸载晶片, 内部电梯和各个处理室。 该系统独特地适用于实现各种类型的IC处理,包括蚀刻,沉积,溅射和快速热退火室,从而为使用不同工艺的多步骤顺序处理提供了机会。
    • 9. 发明授权
    • Ultra high throughput wafer vacuum processing system
    • 超高产量晶圆真空处理系统
    • US5855681A
    • 1999-01-05
    • US751485
    • 1996-11-18
    • Dan MaydanSasson SomekhAshok SinhaKevin FairbairnChristopher LaneKelly ColborneHari K. PonnekantiW. N.(Nick) Taylor
    • Dan MaydanSasson SomekhAshok SinhaKevin FairbairnChristopher LaneKelly ColborneHari K. PonnekantiW. N.(Nick) Taylor
    • H01L21/00H01L21/205H01L21/677H01L21/687C23C16/00C23F1/02
    • H01L21/67167H01L21/6719H01L21/67196H01L21/67201H01L21/67742H01L21/68707H01L21/68785
    • The present invention generally provides a cassette-to-cassette vacuum processing system which concurrently processes multiple wafers and combines the advantages of single wafer process chambers and multiple wafer handling for high quality wafer processing, high wafer throughput and reduced footprint. In accordance with one aspect of the invention, the system is preferably a staged vacuum system which generally includes a loadlock chamber for introducing wafers into the system and which also provides wafer cooling following processing, a transfer chamber for housing a wafer handler, and one or more processing chambers each having two or more processing regions which are isolatable from each other and preferably share a common gas supply and a common exhaust pump. The processing regions also preferably include separate gas distribution assemblies and RF power sources to provide a uniform plasma density over a wafer surface in each processing region. The processing chambers are configured to allow multiple, isolated processes to be performed concurrently in at least two processing regions so that at least two wafers can be processed simultaneously in a chamber with a high degree of process control provided by shared gas sources, shared exhaust systems, separate gas distribution assemblies, separate RF power sources, and separate temperature control systems.
    • 本发明通常提供一种盒式到盒式真空处理系统,其同时处理多个晶片,并且结合了单晶片处理室和多个晶片处理的优点,用于高质量晶片处理,高晶圆吞吐量和减小的占地面积。 根据本发明的一个方面,该系统优选地是分级真空系统,其通常包括用于将晶片引入系统中并且还提供后续处理的晶片冷却的负载锁定室,用于容纳晶片处理器的传送室,以及一个或 更多的处理室具有可彼此隔离的两个或更多个处理区域,并且优选地共享公共气体供应源和公共排气泵。 处理区域还优选地包括单独的气体分配组件和RF功率源,以在每个处理区域中在晶片表面上提供均匀的等离子体密度。 处理室被配置为允许在至少两个处理区域中同时执行多个隔离过程,使得可以在室内同时处理至少两个晶片,具有由共用气源提供的高程度的过程控制,共用排气系统 ,独立的气体分配组件,独立的射频电源和独立的温度控制系统。