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    • 2. 发明专利
    • Non-heattreated steel component manufacturing method, and non-heattreated steel component using the same
    • 非加热钢部件制造方法和使用其的非加热钢部件
    • JP2005171334A
    • 2005-06-30
    • JP2003414154
    • 2003-12-12
    • Daido Steel Co LtdNissan Motor Co Ltd大同特殊鋼株式会社日産自動車株式会社
    • ITO JUICHIYOSHIDA HIROAKIISOGAWA YUKIHIROOGAWA JUNPEIMIYAZAWA TOMONORIOKADA YOSHIOIKEUCHI ATSUSHI
    • B21J5/00B21J13/02C21D8/00C22C38/00C22C38/38C22C38/60
    • PROBLEM TO BE SOLVED: To provide a non-heattreated steel component and a method for manufacturing the same in which a high working ratio can be employed, the manufacturing efficiency is high, and the high proof stress can be ensured.
      SOLUTION: Steel containing, by mass, ≥95% Fe, ≥0.18 and ≤0.45% C, ≥0.10% and ≤2.00% Si, ≥0.40% and ≤1.80% Mn, ≥0.05% and ≤0.50% Cr, ≥0.003% and ≤0.040% Al, and ≥0.005% and ≤0.020% N is heated to the temperature of ≥1,000°C and ≤1,300°C for austenizing. Thereafter, in order to satisfy the condition of 1-exp(-ε×(750÷Tp)
      -10 )>0.8 with Tp as the preliminary working temperature and ε as the mean strain during the preliminary working, Tp and ε are set, and the preliminary working is performed. By forging a preliminarily worked body obtained by the preliminary working at the temperature of ≥680°C and ≤850°C, the normal working is performed to obtain the component shape, and the working ratio of the normal working is set to be ≥30% in the compression ratio.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:为了提供一种非加热处理的钢部件及其制造方法,其中可以使用高加工率,制造效率高,并且可以确保高的抗张力。

      解决方案:含有≥95%Fe,≥0.18和≤0.45%C,≥0.10%和≤2.00%Si,≥0.40%和≤1.80%Mn,≥0.05%和≤0.50%Cr的钢 ,≥0.003%和≤0.040%的Al,≥0.005%和≤0.020%的N被加热到≥1000℃的温度和≤1,300℃的奥氏体化。 此后,为了满足作为初步工作温度的Tp为1-exp(-ε×(750÷Tp) -10 )> 0.8的条件,ε为初步加工期间的平均应变 ,设定Tp,ε,进行预备工作。 通过锻造通过在≥680℃和≤850℃的温度下预备加工获得的预加工体,进行正常加工以获得部件形状,并且正常加工的加工比设定为≥30 %的压缩比。 版权所有(C)2005,JPO&NCIPI

    • 3. 发明专利
    • Method for cooling die
    • 冷却DIE的方法
    • JP2007216252A
    • 2007-08-30
    • JP2006038219
    • 2006-02-15
    • Daido Steel Co Ltd大同特殊鋼株式会社
    • OKAJIMA TAKUMAITO JUICHIYOSHIDA HIROAKIISOGAWA YUKIHIRO
    • B22D17/22B21J13/02B22C9/06B29C33/04C23F11/00
    • PROBLEM TO BE SOLVED: To provide a method for cooling a die by which, during the operation of a die, the occurrence of rust as the starting point of cracks to water-cooled holes in which stress caused by thermal fatigue is generated is suppressed, thereby the life of the die can be improved.
      SOLUTION: In the method for cooling the die, a rust preventive is added to cooling water for cooling the die to prepare alkaline cooling water of a pH of ≥9, the cooling water passing the water-cooled holes penetrated through the inside of the die, and thereafter, the alkaline cooling water is circulated through the water-cooled holes of the die. At this time, as the rust preventive, the rust preventive containing amine is preferable.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种冷却模具的方法,其中,在模具的操作期间,产生作为裂纹的起点的锈蚀到产生由热疲劳引起的应力的水冷却孔 被抑制,从而可以提高模具的寿命。 解决方案:在冷却模具的方法中,向冷却水中加入防锈剂以冷却模具,制备pH为≥9的碱性冷却水,通过水冷孔的冷却水穿过内部 的模具,然后碱性冷却水循环通过模具的水冷孔。 此时,作为防锈剂,优选含防锈剂的胺。 版权所有(C)2007,JPO&INPIT
    • 4. 发明专利
    • Multi-stage forward extrusion method
    • 多阶段前向挤压方法
    • JP2007130661A
    • 2007-05-31
    • JP2005325413
    • 2005-11-09
    • Daido Steel Co Ltd大同特殊鋼株式会社
    • YOSHIDA HIROAKIITO JUICHINAKAJIMA TOSHIO
    • B21C23/08B21C23/00B21C25/02B21J5/06
    • PROBLEM TO BE SOLVED: To provide a multi-stage forward extrusion method capable of preventing generation of internal cracks during the extrusion, and reducing the manufacturing cost. SOLUTION: The forward extrusion is performed by using a material having the similar quenching property evaluated in terms of manganese equivalent Mneq, and the die angle α of an extrusion die forming a preset area where any chevron crack (internal crack of a center) is hardly generated for each stage of the extrusion, and the reduction rate of area Rd at the extrusion. By performing the extrusion using the die angle α of the extrusion die forming the preset area where such a chevron crack is hardly generated, and the reduction rate of area Rd at the extrusion, the forward extrusion free from any internal crack can be performed even when simplifying or eliminating the heat treatment for the softening in advance, or even without using a material to be worked having a special metal composition. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种能够防止在挤出期间产生内部裂纹的多级正向挤出法,并降低制造成本。 解决方案:正向挤出通过使用具有以锰当量Mneq评估的类似淬火特性的材料和形成预定区域的挤出模头的模角α进行,其中任何人字纹裂纹(中心的内部裂纹 )对于挤出的每个阶段几乎不产生,并且挤出时的面积Rd的减小率。 通过使用挤出模具的模角α进行挤压,形成几乎不产生这种人字纹裂纹的预设区域,以及挤出时的面积Rd的减小率,即使当没有任何内部裂纹时,即使当 预先简化或消除用于软化的热处理,或甚至不使用具有特殊金属组成的待加工材料。 版权所有(C)2007,JPO&INPIT
    • 6. 发明专利
    • Ironing method for cup-shaped member with suppressing crack
    • 用于具有抑制裂纹的杯形构件的熨烫方法
    • JP2007098425A
    • 2007-04-19
    • JP2005290379
    • 2005-10-03
    • Daido Steel Co Ltd大同特殊鋼株式会社
    • YOSHIDA HIROAKIITO JUICHI
    • B21J5/06B21K21/00
    • PROBLEM TO BE SOLVED: To provide an ironing method for a cup-shaped member capable of suppressing a crack during the working even though heat treatment for softening a preliminary molded article to enhance deformability thereof is omitted or simplified. SOLUTION: In the ironing method, the preliminary molded article 10 is axially passed through a die 14 together with a punch 12 in a state that the punch 12 is inserted into a center hole of a preliminary molded article 10 formed by preliminarily molding a steel into a cup shape in advance. The outer peripheral part of the molded article 10 is subjected to ironing to be thickened to the punch 12 side. The finishing work of outer and inner peripheral shapes is carried out, wherein the die angle α of the die 14 is set to 12.5° or less, or the reduction of area is set to 5.5% or less. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了提供一种能够抑制工作期间的裂纹的杯形构件的熨烫方法,即使为了提高其变形性而使预成型体软化的热处理也省略或简化。 解决方案:在熨烫方法中,预成型品10与冲头12一起轴向穿过模具14,其中冲头12插入到通过预成型形成的预成型品10的中心孔中 提前将钢成杯状。 模制品10的外周部分经受熨烫以加厚到冲头12侧。 进行外周和外周形状的整理工作,其中模具14的模角α设定为12.5°以下,面积减少为5.5%以下。 版权所有(C)2007,JPO&INPIT
    • 8. 发明专利
    • Method for predicting service life of metal die
    • 用于预测金属制品的使用寿命的方法
    • JP2006326606A
    • 2006-12-07
    • JP2005150266
    • 2005-05-23
    • Daido Steel Co Ltd大同特殊鋼株式会社
    • YOSHIDA HIROAKIITO JUICHIOKAJIMA TAKUMA
    • B21J13/02B21D37/00
    • B21J13/02B21J5/00
    • PROBLEM TO BE SOLVED: To provide a method for predicting the service life of a metal die with which data served to the decision in the design of the metal die or the using condition, are obtained by predicting a low cycle fatigue strength FL (number of shots which can forge until the service life of the metal die is run out) that is an important factor effected to the service life of the metal die for applying plastic working, typical of the metal die for forging.
      SOLUTION: For each material of metal die, a low cycle damaging value Dc defined with a formula Dc=σ
      eq /(YS×softening ratio) [σ
      eq : Von Mises equivalent stress and YS: yield stress (containing both of tension and compression)] is calculated. Further, based on this value Dc, a formula decided with the low cycle fatigue service life FL shown with FL=C
      1 ×exp(C
      2 ×Dc
      C3 )[FL: number of shots till damaging and C
      1 , C
      2 and C
      3 : constant values decided with the material], is introduced and the number of useable shots to the metal die, is predicted.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种用于预测金属模具的设计中的数据用于金属模具的使用寿命或使用条件的方法,通过预测低周疲劳强度FL (金属模具的使用寿命期间能够锻造的照射次数),这是对金属模具进行塑性加工(典型的用于锻造的金属模具)的使用寿命的重要因素。 解决方案:对于金属模具的每种材料,由公式Dc =σSeq/ /(YS×软化比)[σSB] eq 定义的低循环损伤值Dc :Von Mises等效应力和YS:屈服应力(包含张力和压缩两者)]。 此外,根据该值Dc,由FL = C ×××(C 2 ×Dc C3所示的低循环疲劳寿命FL决定的公式 )[FL:直到破坏的次数和C 1 ,C 2 和C 3 :用材料确定的常数 ],并预测了可用于金属模具的镜头数量。 版权所有(C)2007,JPO&INPIT