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1. 发明授权

US08474362B1 Diamond-reinforced composite materials and articles, and methods for making same 有权
标题翻译：金刚石增强复合材料和制品及其制造方法
公开(公告)号：US08474362B1
公开(公告)日：2013-07-02
申请号：US12313372
申请日：2008-11-19
申请人： Prashant G. Karandikar , Sam Salamone , Allyn L. McCormick , Michael K. Aghajanian , Glen Evans
发明人： Prashant G. Karandikar , Sam Salamone , Allyn L. McCormick , Michael K. Aghajanian , Glen Evans
IPC分类号： F41H5/04
CPC分类号： F41H5/0435 , C04B35/563 , C04B35/565 , C04B35/573 , C04B2235/3821 , C04B2235/427 , C04B2235/428 , C04B2235/48 , C04B2235/616 , C04B2235/6562 , C04B2235/6565 , C04B2235/6581 , C04B2235/77 , C04B2235/80 , F41H5/0492
摘要： A diamond-reinforced SiC ceramic composite material and shaped article. The addition of diamond to the microstructure greatly enhances properties such as hardness and Young's modulus. Such a composite material has considerable promise as an armor material. In particular, significant increases in ballistic performance can be achieved versus a non-diamond-containing composite, particularly versus the M993 threat. Reaction bonded silicon carbide (RBSC) ceramics with 7% diamond were shown to offer ballistic performance levels that matched the best commercial ceramics tested on the program.
摘要翻译：金刚石增强SiC陶瓷复合材料和成型制品。将金刚石添加到微观结构中大大增强了诸如硬度和杨氏模量的性能。这种复合材料作为装甲材料具有相当大的希望。特别是与非金刚石复合材料相比，可以显着提高弹道性能，特别是与M993威胁相比。具有7％金刚石的反应结合碳化硅（RBSC）陶瓷被证明具有与在程序上测试的最佳商业陶瓷相匹配的弹道性能水平。

2. 发明授权

US07169465B1 Low expansion metal-ceramic composite bodies, and methods for making same 有权
标题翻译：低膨胀金属 - 陶瓷复合体及其制造方法
公开(公告)号：US07169465B1
公开(公告)日：2007-01-30
申请号：US10073818
申请日：2002-02-11
申请人： Prashant G. Karandikar , Jai R. Singh , Clarence A. Andersson
发明人： Prashant G. Karandikar , Jai R. Singh , Clarence A. Andersson
IPC分类号： B32B9/00
CPC分类号： C22C47/025 , B22F3/1103 , B22F2003/1106 , B22F2998/00 , B22F2999/00 , B82Y10/00 , B82Y30/00 , C22C47/08 , C22C49/14 , C22C2204/00 , H01L23/142 , H01L2924/0002 , H01L2924/09701 , Y10T428/249953 , Y10T428/249964 , Y10T428/249967 , Y10T428/24997 , B22F3/1112 , C22C47/04 , C22C47/06 , B22F3/11 , B22F2201/013 , B22F2201/02 , H01L2924/00
摘要： A low CTE metal-ceramic composite material featuring carbon fibers reinforcing a matrix featuring silicon metal or silicon alloy. The fibers have a low coefficient of thermal expansion (CTE) in the axial direction, and preferably negative. The principles of making Si/SiC composites can be adapted to produce the instant Si matrix composites. The CTE of the composite body depends not only upon the relative CTE's of the fibers and matrix, and their relative amounts (e.g., loadings), but also upon the relative elastic moduli of the fibers and matrix. Thus, Si/SiC matrices produced by a reaction-bonding process inherently possess low CTE, but the instant inventors prefer to make such composites having relatively large fractions of unreacted silicon, thereby driving composite CTE lower still. Here, the carbon fibers are protected from reaction with the silicon infiltrant with one or more materials disposed between the fibers and the infiltrant. Providing at least a degree of toughness or impact resistance can also be realized in these composites. Laminates produce Isotropic or quasi-isotropic properties in the composite body can be realized by, for example, providing the fibers in the form of cross-plied laminates featuring the fibers in parallel or woven arrays.
摘要翻译：低CTE金属陶瓷复合材料，其特征在于碳纤维增强了具有硅金属或硅合金的基体。纤维在轴向上的热膨胀系数（CTE）优选为负。制备Si / SiC复合材料的原理可以适用于生产即时Si基复合材料。复合体的CTE不仅取决于纤维和基体的相对CTE以及它们的相对量（例如载荷），而且取决于纤维和基体的相对弹性模量。因此，通过反应连接工艺产生的Si / SiC基体固有地具有低CTE，但是本发明人优选制备具有相对大的未反应硅的分数的复合材料，从而驱动复合CTE较低。这里，保护碳纤维免受与硅浸润剂的反应，其中一种或多种材料设置在纤维和浸润剂之间。提供至少一定程度的韧性或抗冲击性也可以在这些复合材料中实现。通过例如提供以平行或编织阵列的纤维为特征的交叉层叠体的形式的纤维，可以实现层合体在复合体中产生各向同性或准各向同性的特性。

3. 发明授权

US07270885B1 Method for brazing ceramic-containing bodies, and articles made thereby 失效
标题翻译：钎焊含陶瓷体的方法及由此制成的制品
公开(公告)号：US07270885B1
公开(公告)日：2007-09-18
申请号：US10990279
申请日：2004-11-15
申请人： Prashant G. Karandikar , Marlene Rossing, legal representative
发明人： Barry R. Rossing, deceased
IPC分类号： B32B9/00
CPC分类号： B23K35/286 , B23K2101/34 , B23K2103/166 , B23K2103/18 , B23K2103/52 , C04B37/006 , C04B37/026 , C04B2237/121 , C04B2237/16 , C04B2237/36 , C04B2237/365 , C04B2237/366 , C04B2237/60 , H01L21/6831
摘要： Ceramic-containing bodies can be bonded to other ceramic-containing bodies, or to metals or metal-containing bodies, by way of an aluminum-silicon brazing alloy. Such alloys feature high thermal conductivity and a melting range intermediate to Cu—Sil and Au—Si. By metallizing the surface of an aluminum- or silicon-containing ceramic body, for example, with silicon or aluminum, the formation of deleterious intermetallic phases at the brazing interface is avoided. This technique is particularly useful for joining reaction-bonded silicon carbide (RBSC) composite bodies, and particularly such composite bodies that contain appreciable amounts of aluminum as a metallurgical modification of the residual silicon phase. Interestingly, when the RBSC body contains minor amounts of the aluminum alloying constituent, or none, the metallization layer is not required. The resulting bonded structures have utility as mirrors, as packaging for electronics, and in semiconductor lithography equipment, e.g., as electrostatic chucks for supporting a silicon wafer during the lithography process.
摘要翻译：含有陶瓷的物体可以通过铝硅钎焊合金与其它含陶瓷体或金属或含金属体结合。这种合金具有高导热性和中间至Cu-Sil和Au-Si的熔化范围。通过例如用硅或铝将含铝或硅的陶瓷体的表面金属化，可以避免在钎焊界面处形成有害的金属间相。这种技术对于接合反应粘合的碳化硅（RBSC）复合体，特别是含有可观量的铝作为残余硅相的冶金改性的复合体特别有用。有趣的是，当RBSC体含有少量的铝合金成分时，或者不含有金属化层。所得到的结合结构具有作为反射镜的用途，作为用于电子器件的封装以及半导体光刻设备，例如用于在光刻工艺期间支撑硅晶片的静电卡盘。

4. 发明授权

US07244034B1 Low CTE metal-ceramic composite articles, and methods for making same 失效
标题翻译：低CTE金属陶瓷复合制品及其制造方法
公开(公告)号：US07244034B1
公开(公告)日：2007-07-17
申请号：US10663359
申请日：2003-09-16
申请人： Prashant G. Karandikar , Jai R. Singh , Clarence A. Andersson
发明人： Prashant G. Karandikar , Jai R. Singh , Clarence A. Andersson
IPC分类号： G02B5/08 , D02G3/00
CPC分类号： C22C47/025 , B22F3/1103 , B22F2003/1106 , B22F2998/00 , B22F2999/00 , B82Y10/00 , B82Y30/00 , C22C47/08 , C22C49/14 , C22C2204/00 , H01L23/142 , H01L2924/0002 , H01L2924/09701 , Y10T428/249953 , Y10T428/249964 , Y10T428/249967 , Y10T428/24997 , B22F3/1112 , C22C47/04 , C22C47/06 , B22F3/11 , B22F2201/013 , B22F2201/02 , H01L2924/00
摘要： A mirror having low density, low CTE, high thermal conductivity, high elastic modulus, and a reflective, polishable surface. The instant mirror features a silicon-based metal coating as the reflective surface, and a composite body as a support or substrate for the reflecting surface. The composite body features carbon fibers reinforcing a matrix containing silicon metal and optionally some silicon carbide. The metal coating can be elemental silicon metal, possibly in amorphous form, and can be applied by a vapor deposition process such as chemical vapor deposition (e.g., plasma enhanced CVD) or physical vapor deposition such as evaporation or electron beam PVD.
摘要翻译：具有低密度，低CTE，高导热性，高弹性模量和反射性可抛光表面的镜子。该立体镜具有硅基金属涂层作为反射表面，以及复合体作为用于反射表面的支撑体或基底。该复合体具有加强含有硅金属和任选的一些碳化硅的基体的碳纤维。金属涂层可以是元素硅金属，可能是非晶态的，并且可以通过诸如化学气相沉积（例如等离子体增强CVD）或诸如蒸发或电子束PVD的物理气相沉积的气相沉积工艺来施加。

5. 发明申请

US20120186429A1 Novel Ceramic Tile Designs for Armor 审中-公开
标题翻译：新型陶瓷砖设计护甲
公开(公告)号：US20120186429A1
公开(公告)日：2012-07-26
申请号：US12639999
申请日：2009-12-17
申请人： Prashant G. Karandikar , Andrew L. Marshall , Anthony Liszkiewicz, JR. , Brian P. Givens , Michael K. Aghajanian
发明人： Prashant G. Karandikar , Andrew L. Marshall , Anthony Liszkiewicz, JR. , Brian P. Givens , Michael K. Aghajanian
IPC分类号： F41H5/02
CPC分类号： F41H5/0414
摘要： A ceramic-containing armor tile exhibiting anisotropy exhibits different anti-ballistic performance compared to a uniform, isotropic tile. The ballistic performance has been quantified, and the results suggest that design can be optimized for even greater performance.
摘要翻译：具有各向异性的含陶瓷的铠装瓦片与均匀的各向同性瓦片相比表现出不同的防弹性能。弹道性能已被量化，结果表明设计可以优化，以获得更高的性能。

6. 发明授权

US06884511B1 Method for brazing ceramic-containing bodies, and articles made thereby 失效
标题翻译：钎焊含陶瓷体的方法及由此制成的制品
公开(公告)号：US06884511B1
公开(公告)日：2005-04-26
申请号：US10294454
申请日：2002-11-14
申请人： Barry R. Rossing , Prashant G. Karandikar
发明人： Barry R. Rossing , Prashant G. Karandikar
IPC分类号： B32B13/04 , C04B35/565 , C04B37/00 , C04B37/02
CPC分类号： C04B37/006 , B32B2315/02 , C04B35/565 , C04B37/003 , C04B37/026 , C04B2235/402 , C04B2235/404 , C04B2235/428 , C04B2235/6581 , C04B2235/80 , C04B2235/96 , C04B2237/121 , C04B2237/30 , C04B2237/343 , C04B2237/365 , C04B2237/368 , C04B2237/402 , C04B2237/708 , Y10T428/12639 , Y10T428/12667 , Y10T428/12674 , Y10T428/12708 , Y10T428/12736 , Y10T428/12764 , Y10T428/12792 , Y10T428/12896 , Y10T428/12903 , Y10T428/31678
摘要： Ceramic-containing bodies can be bonded to other ceramic-containing bodies, or to metals or metal-containing bodies, by way of an aluminum-silicon brazing alloy. Such alloys feature high thermal conductivity and a melting range intermediate to Cu—Sil and Au—Si. By depositing a layer of silicon or aluminum, e.g., by vapor deposition, onto a surface of the ceramic-containing body, the formation of deleterious intermetallic phases at the brazing interface is avoided. This technique is particularly useful for joining reaction-bonded silicon carbide (RBSC) composite bodies, and particularly such composite bodies that contain appreciable amounts of aluminum as a metallurgical modification of the residual silicon phase. When the RBSC body contains minor amounts of the aluminum alloying constituent, or none, the metallization layer is not required. The resulting bonded structures have utility as mirrors, as packaging for electronics, and in semiconductor lithography equipment, e.g., as electrostatic chucks for supporting a silicon wafer during the lithography process.
摘要翻译：含有陶瓷的物体可以通过铝硅钎焊合金与其它含陶瓷体或金属或含金属体结合。这种合金具有高导热性和中间至Cu-Sil和Au-Si的熔化范围。通过例如通过气相沉积将一层硅或铝沉积到含陶瓷体的表面上，避免了在钎焊界面处形成有害的金属间相。这种技术对于接合反应粘合的碳化硅（RBSC）复合体，特别是含有可观量的铝作为残余硅相的冶金改性的复合体特别有用。当RBSC主体含有少量的铝合金成分时，或者不含有金属化层。所得到的结合结构具有作为反射镜的用途，作为用于电子器件的封装以及半导体光刻设备，例如用于在光刻工艺期间支撑硅晶片的静电卡盘。

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