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    • 63. 发明授权
    • Wet etch processing
    • 湿式蚀刻处理
    • US07651946B2
    • 2010-01-26
    • US11637020
    • 2006-12-12
    • Nicolle WilkeAnthony Morrissey
    • Nicolle WilkeAnthony Morrissey
    • H01L21/311
    • A61M37/0015A61M2037/003A61M2037/0046A61M2037/0053B81B2201/055B81C1/00626B81C99/0065B81C2201/0133B81C2201/0138
    • A method of wet etching produces high-precision microneedle arrays for use in medical applications. The method achieves precise process control over microneedle fabrication, at single wafer or batch-level, using wet etching of silicon with potassium hydroxide (KOH) solution by accurately identifying the etch time endpoint. Hence, microneedles of an exactly required height, shape, sharpness and surface quality are achieved. The outcome is a reliable, reproducible, robust and relatively inexpensive microneedle fabrication process. Microneedles formed by KOH wet etching have extremely smooth surfaces and exhibit superior mechanical and structural robustness to their dry etched counterparts. These properties afford extra reliability to such silicon microneedles, making them ideal for medical applications. The needles can also be hollowed. Wet etched silicon microneedles can then be employed as masters to replicate the improved surface and structural properties in other materials (such as polymers) by moulding.
    • 湿蚀刻的方法产生用于医疗应用的高精度微针阵列。 该方法通过精确地识别蚀刻时间终点,通过使用氢氧化钾(KOH)溶液对硅进行湿蚀刻,在单晶片或批次水平上实现了微针制造的精确过程控制。 因此,实现了精确要求的高度,形状,锐度和表面质量的微针。 结果是可靠,可重现,稳健且相对便宜的微针制作工艺。 通过KOH湿蚀刻形成的微针具有非常光滑的表面,并且对其干蚀刻的对应物表现出优异的机械和结构坚固性。 这些性能为这种硅微针提供了额外的可靠性,使其成为医疗应用的理想选择。 针也可以是中空的。 湿法蚀刻的硅微针可用作主机,通过模制复制其他材料(如聚合物)中改进的表面和结构性能。
    • 65. 发明授权
    • Method and processing system for monitoring status of system components
    • 监控系统组件状态的方法和处理系统
    • US07479454B2
    • 2009-01-20
    • US10674703
    • 2003-09-30
    • David L. O'MearaDaniel Craig BurdettStephen H. CabralGert LeusinkJohn William KostenkoCory Wajda
    • David L. O'MearaDaniel Craig BurdettStephen H. CabralGert LeusinkJohn William KostenkoCory Wajda
    • H01L21/302
    • H01L21/67276B81C99/0065B81C2201/0138H01L21/67253
    • A method and system for monitoring status of a system component during a process. The method includes exposing a system component to a reactant gas during a process, where the reactant gas is capable of etching the system component material to form an erosion product, and monitoring release of the erosion product during the process to determine status of the system component. Processes that can be monitored include a chamber cleaning process, a chamber conditioning process, a substrate etching process, and a substrate film formation process. The system component can be a consumable system part such as a process tube, a shield, a ring, a baffle, an injector, a substrate holder, a liner, a pedestal, a cap cover, an electrode, and a heater, any of which can further include a protective coating. The processing system includes the system component in a process chamber, a gas injection system for introducing the reactant gas, a chamber protection system for monitoring the status of the system component, and a controller for controlling the processing system in response to the status.
    • 一种在过程中监视系统组件的状态的方法和系统。 该方法包括在过程期间将系统组分暴露于反应气体,其中反应气体能够蚀刻系统组分材料以形成侵蚀产物,并且在该过程期间监测侵蚀产物的释放以确定系统部件的状态 。 可以监测的方法包括室清洁过程,室调节过程,基板蚀刻工艺和基板成膜工艺。 系统组件可以是消耗系统部件,例如处理管,屏蔽件,环,挡板,注射器,衬底保持器,衬垫,基座,帽盖,电极和加热器 其可以进一步包括保护涂层。 处理系统包括处理室中的系统部件,用于引入反应气体的气体注入系统,用于监视系统部件的状态的室保护系统以及响应于状态来控制处理系统的控制器。