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    • 12. 发明授权
    • Methods for fabricating a magnetic recording device
    • 制造磁记录装置的方法
    • US07785666B1
    • 2010-08-31
    • US11955266
    • 2007-12-12
    • Hai SunLiubo HongHongping YuanYizhong WangWinnie YuXianzhong Zeng
    • Hai SunLiubo HongHongping YuanYizhong WangWinnie YuXianzhong Zeng
    • B05D1/32
    • G11B5/855B82Y10/00B82Y40/00G03F7/0002
    • A method and system for fabricating a magnetic recording device are described. The method and system include providing a mask layer on the magnetic recording device and imprinting a pattern in the mask layer to form a mask. The method and system also include transferring the pattern from the mask to the magnetic recording device. In another aspect, the method and system include providing a malleable mask layer on the magnetic recording device. In this aspect, the method and system also include depressing an imprint mask into the mask layer and curing the mask layer while the imprint mask is depressed into the mask layer to provide a mask having a pattern. The pattern may correspond to a read sensor and/or a perpendicular magnetic recording pole. The method and system also include transferring the pattern from the mask to the magnetic recording device.
    • 描述了用于制造磁记录装置的方法和系统。 所述方法和系统包括在磁记录装置上设置掩模层并在掩模层中印刷图案以形成掩模。 该方法和系统还包括将图案从掩模转移到磁记录装置。 在另一方面,该方法和系统包括在磁记录装置上提供可延展的掩模层。 在这方面,该方法和系统还包括将印模掩模压入掩模层中并固化掩模层,同时将印模掩模压入掩模层中以提供具有图案的掩模。 图案可以对应于读取传感器和/或垂直磁记录极。 该方法和系统还包括将图案从掩模转移到磁记录装置。
    • 17. 发明授权
    • Insulator layers for magnetoresistive transducers
    • 用于磁阻传感器的绝缘层
    • US06532823B1
    • 2003-03-18
    • US09272648
    • 1999-03-18
    • Kenneth E. KnappLiubo HongRobert E. Rotmayer
    • Kenneth E. KnappLiubo HongRobert E. Rotmayer
    • G01B716
    • B82Y25/00B82Y10/00G11B5/3103G11B5/3133G11B5/332G11B5/3903G11B5/40G11B2005/3996
    • A magnetoresistive (MR) transducer has at least one insulative layer made of tetrahedral amorphous carbon (ta-C). The ta-C layer is formed by filtered cathodic arc deposition, has an essentially zero concentration of hydrogen and can serve as a read gap for the transducer. The hydrogen-free t-aC read gap has high thermal conductivity, keeping an adjoining MR sensor from overheating during operation. This extends sensor lifetimes and/or improves sensor performance. The read gap also has low defects and porosity, preventing unwanted electrical conduction or shorting between a sensor and a shield. The high hardness of the read gap resists plasma and chemical etching processes such as ion milling that are used to form the sensor. The increased hardness and reduced defects and porosity allow the read gaps to be made thinner without risking electrical shorting. Other hydrogen-free t-aC layers are employed for other sensor elements where electrical insulation and reduced thickness are important.
    • 磁阻(MR)换能器具有由四面体无定形碳(ta-C)制成的至少一个绝缘层。 ta-C层通过过滤的阴极电弧沉积形成,具有基本上为零的氢浓度,并且可以用作换能器的读取间隙。 无氢的t-aC读取间隙具有高导热性,在运行期间保持相邻的MR传感器不会过热。 这延长了传感器寿命和/或提高了传感器性能。 读取间隙也具有低缺陷和孔隙率,防止传感器和屏蔽之间的不必要的导电或短路。 读取间隙的高硬度抵抗用于形成传感器的等离子体和化学蚀刻工艺,例如离子铣削。 增加的硬度和减少的缺陷和孔隙率使得读取间隙更薄,而不会出现电气短路的危险。 其他无氢的t-aC层用于其他电绝缘和厚度减小的传感器元件。
    • 18. 发明授权
    • Thin film write head with interlaced coil winding and method of fabrication
    • 具有隔行线圈绕组的薄膜写头和制造方法
    • US06466401B1
    • 2002-10-15
    • US09325057
    • 1999-06-02
    • Liubo HongRonald A. Barr
    • Liubo HongRonald A. Barr
    • G11B5147
    • G11B5/313G11B5/3163
    • The preferred embodiment of the present invention provides a write head having an interlaced conductor coil winding and method of fabrication. The interlaced winding of the present invention may have alternating turns of a first and a second coil. In the preferred embodiment, the side walls of successive coil turns are separated by an ultra thin inorganic insulation which defines the distance between successive turns of the first and second coil. In one method of fabrication, a conductive seed layer is deposited on a generally planar insulative surface, a resist mask is formed on the seed layer, and a conductive material deposited on the exposed seed layer to form the turns of the first coil. The masked portions of the seed layer are removed, after resist mask removal, to electrically isolate the turns of the first coil. The inorganic insulation may be formed in a layer conformal with the first coil. The second coil is formed between the turns of the first coil. A seed layer and mask may be used to facilitate second coil deposition. Etching, or planarization, may be used to electrically isolate the turns of the second coil. A capping layer may be formed over any exposed conductor material to insulate the winding from an upper pole structure or other overlying structure. Embodiments of the present invention may have multiple layers of conductor winding having some conventional, or all interlaced coil structure.
    • 本发明的优选实施例提供一种具有隔行导体线圈绕组和制造方法的写头。 本发明的交错绕组可以具有第一和第二线圈的交替匝。 在优选实施例中,连续线圈的侧壁由限定第一和第二线圈的连续匝之间的距离的超薄无机绝缘体分开。 在一种制造方法中,将导电种子层沉积在大体上平坦的绝缘表面上,在种子层上形成抗蚀剂掩模,以及沉积在暴露的种子层上以形成第一线圈的匝的导电材料。 在去除抗蚀剂掩模之后,去除种子层的掩蔽部分,以电隔离第一线圈的匝数。 无机绝缘体可以形成为与第一线圈共形的层。 第二线圈形成在第一线圈的匝之间。 种子层和掩模可以用于促进第二线圈沉积。 蚀刻或平面化可以用于电隔离第二线圈的匝数。 覆盖层可以形成在任何暴露的导体材料上,以使绕组与上极结构或其他上覆结构绝缘。 本发明的实施例可以具有多个导体绕组层,其具有一些常规的或全部的隔行线圈结构。
    • 19. 发明授权
    • MR sensor with blunt contiguous junction and slow-milling-rate read gap
    • MR传感器具有钝的连续接合点和缓慢铣削速率的读取间隙
    • US06198608B1
    • 2001-03-06
    • US09272057
    • 1999-03-18
    • Liubo HongKenneth E. Knapp
    • Liubo HongKenneth E. Knapp
    • G11B539
    • B82Y25/00B82Y10/00G11B5/3116G11B5/3163G11B5/3903G11B2005/3996Y10S977/934
    • A magnetoresistive sensor has a read gap that is made of a slow ion milling rate material. The slow milling rate read gap allows a blunt end to be formed for the sensor without excessive overmilling into the read gap. The read gap may also be formed of plural layers with at least one of the layers having a low milling rate. This allows the other read gap layer to have complimentary attributes, such as high thermal conductivity, low stress, less pinholes and/or better dielectric properties. The electromagnetic characteristics of MR sensors having such steeply sloped ends are enhanced both in reading signals and reducing noise. The track width of such a sensor can be more accurately formed due to the blunt shape of the contiguous junction, quantizing signals and reducing errors from reading adjacent tracks. The sensor can also be made to have a sharper linear bit resolution, due to a thinner, high-integrity read gap. Barkhausen noise is reduced, as well as signal biasing improved, with blunt contiguous junctions formed between the sensor ends and lead or bias layers.
    • 磁阻传感器具有由慢离子研磨速率材料制成的读取间隙。 缓慢铣削速率读取间隙允许为传感器形成钝端而不会过度地超过读取间隙。 读取间隙也可以由多个层组成,其中至少一个层具有低的研磨速率。 这允许另一个读取间隙层具有互补的属性,例如高导热性,低应力,较少的针孔和/或更好的介电性质。 具有这种急倾斜端部的MR传感器的电磁特性在读取信号和降低噪声方面均得到增强。 这种传感器的轨道宽度可以由于邻接结的钝化形状,量化信号和减少读取相邻轨道的误差而更准确地形成。 由于更薄,高完整性读取间隙,传感器也可以具有更清晰的线性位分辨率。 Barkhausen噪声降低,信号偏置改善,在传感器端和引线或偏置层之间形成钝的连续接头。