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1. 发明申请

WO2011034752A2 ROLL FORMER WITH THREE-DIMENSIONAL SWEEP UNIT AND METHOD 审中-公开
标题翻译：具有三维扫描单元的辊成形器和方法
公开(公告)号：WO2011034752A2
公开(公告)日：2011-03-24
申请号：PCT/US2010/047980
申请日：2010-09-07
申请人： SHAPE CORP. , HEINZ, Richard D. , GOULD, Bryan E.
发明人： HEINZ, Richard D. , GOULD, Bryan E.
IPC分类号： B21D7/08 , B21D5/08 , B21D5/14 , B21D5/04
CPC分类号： B21D5/08 , B21D5/086 , B21D7/08 , B21D53/88
摘要： An apparatus and method include a roll former with rolls configured to form a structural beam from sheet material, and a sweep unit for longitudinally sweeping a beam in any of vertical, horizontal, or combination directions. The sweep unit has a first pair of forming rolls positioned to engage first opposing sides of the structural beam and has a second pair of forming rolls positioned to engage second opposing sides of the structural beam. The sweep unit movably supports the first and second pairs of forming rolls so that any selected one of the forming rolls continuously engages an associated side of the structural beam while an associated one of the forming rolls opposing the selected one forming roll moves downstream and around the selected one forming roll. This provides a very stable beam-bending condition promoting dimensional stability during the sweeping process, and hence dimensional accuracy and repeatability.
摘要翻译：一种设备和方法包括具有配置成由板材形成结构梁的辊子的辊子成形器和用于沿垂直，水平或组合方向中的任一个纵向扫动梁的扫掠单元。扫掠单元具有定位成与结构梁的第一相对侧接合的第一对成形辊，并且具有定位成接合结构梁的第二相对侧的第二对成形辊。扫掠单元可移动地支撑第一和第二对成形辊，使得任何选定的一个成形辊连续地接合结构梁的相关侧，而与成形辊相对的相关成形辊向下游移动并围绕选择一个成形辊。这提供了非常稳定的光束弯曲条件，促进了扫描过程中的尺寸稳定性，并因此提供尺寸精度和可重复性。

2. 发明申请

WO2006138179A2 ROLL-FORMER APPARATUS WITH RAPID-ADJUST SWEEP BOX 审中-公开
标题翻译：具有快速调整方块的滚压成型机
公开(公告)号：WO2006138179A2
公开(公告)日：2006-12-28
申请号：PCT/US2006/022562
申请日：2006-06-09
申请人： SHAPE CORPORATION , LYONS, Bruce W. , GOULD, Bryan E. , DODD, James H. , HEINZ, Richard D.
发明人： LYONS, Bruce W. , GOULD, Bryan E. , DODD, James H. , HEINZ, Richard D.
IPC分类号： B21D5/04
CPC分类号： B21D5/08 , B21D7/028 , B21D53/88
摘要： A computer controlled roll-forming apparatus is adapted to provide a repeating pattern of different longitudinal shapes to a continuous beam "on the fly" during the roll-forming process. A sweep station on the apparatus includes a primary bending roller tangentially engaging the continuous beam along the line level and an armature for biasing the continuous beam against the primary bending roller for a distance partially around a downstream side of the primary bending roller to form a sweep. Further, actuators adjustably move the armature at least partially around the downstream side of the primary bending roller between at least first and second positions for imparting multiple different longitudinal shapes into the continuous beam. In one form, the apparatus also includes a coordinated cut-off, so that when separated into bumper beam segments, the ends of the individual beam segments have a greater sweep than their center sections.
摘要翻译：计算机控制的卷筒成型设备适于在辊成型过程中“连续地”在连续梁上提供不同纵向形状的重复图案。设备上的扫掠站包括沿着线路水平线切向地接合连续梁的主弯曲辊和用于将连续梁抵靠主弯曲辊偏压一段距离部分地围绕主弯曲辊的下游侧的电枢，以形成扫掠。此外，致动器可在至少第一和第二位置之间至少部分地围绕主弯曲辊的下游侧可调地移动电枢，以将多个不同的纵向形状施加到连续梁中。在一种形式中，该装置还包括协调的切断部，使得当分离成保险杠束段时，各个束段的端部比其中心部分具有更大的扫掠。

3. 发明申请

WO2008115960A3 ROLL-FORMER APPARATUS WITH RAPID-ADJUST SWEEP BOX 审中-公开
公开(公告)号：WO2008115960A3
公开(公告)日：2008-09-25
申请号：PCT/US2008/057442
申请日：2008-03-19
申请人： SHAPE CORPORATION , LYONS, Bruce W. , GOULD, Bryan E. , DODD, James H. , HEINZ, Richard D.
发明人： LYONS, Bruce W. , GOULD, Bryan E. , DODD, James H. , HEINZ, Richard D.
IPC分类号： B21D5/14 , B21D5/00
摘要： A computer controlled roll-forming apparatus is adapted to provide a repeating pattern of different longitudinal shapes to a continuous beam "on the fly" during the roll-forming process. A sweep station of the apparatus includes a primary bending roller tangentially engaging the continuous beam along the line level and an armature for biasing the continuous beam against the primary bending roller for a distance partially around a downstream side of the primary bending roller to form a sweep. Actuators adjustably move the armature partially around the downstream side of the primary bending roller between multiple positions for imparting a series of different longitudinal shapes. Internal and external mandrels control wall stability to allow even sharper sweeps. The apparatus can also include a coordinated cut-off, so that when separated into bumper beam segments, the ends of the individual beam segments have a greater sweep than their center sections.

4. 发明申请

WO2010078038A2 ENERGY ABSORBING APPARATUS FOR SHIPPING CONTAINER 审中-公开
标题翻译：用于船舶集装箱的能量吸收装置
公开(公告)号：WO2010078038A2
公开(公告)日：2010-07-08
申请号：PCT/US2009/068483
申请日：2009-12-17
申请人： SHAPE CORP. , ENVIRONMENTAL PACKAGING TECHNOLOGIES, LTD. , GUILES, Melvin , ARMSTRONG, Todd , HEINZ, Richard D. , DODD, James H. , MCKELLER, Kenneth, E. , SIMS, David, Michael , SIMS, Michael, Shane , REILLY, Donald, Patrick
发明人： GUILES, Melvin , ARMSTRONG, Todd , HEINZ, Richard D. , DODD, James H. , MCKELLER, Kenneth, E. , SIMS, David, Michael , SIMS, Michael, Shane , REILLY, Donald, Patrick
IPC分类号： B65D88/12 , B65D81/05 , B65D90/12 , B65D81/07 , B65D81/03
CPC分类号： B65D90/047 , B65D2590/046 , Y10T29/49815 , Y10T29/49826
摘要： An energy-absorbing bulkhead apparatus includes high-strength roll formed tubular bars, and a bar-supporting sheet to distribute stress from product shifting in large shipping containers during transport. Parts are re-useable and can be quickly installed into the shipping container at selected locations such as near the container's doors. The bars can be swept and/or have deformed/configured ends shaped to engage channel features in side walls of the large shipping container. The bars may define spaced tubes and a tie rod for added strength. For example, the bars can be steel having 120 KSI to 220 KSI tensile strength, and have a cross-section 2-3 inches in depth and 4-6 inches in height, a length of 94 long, and a longitudinal sweep of 6 inches curvature. A flexitank can be positioned in the shipping container and supported by a combination of the bulkhead.
摘要翻译：能量吸收舱壁装置包括高强度轧辊成形管状杆和杆支撑片，以在运输过程中分配来自大型集装箱中的产品移动的应力。零件是可重复使用的，并且可以在选定的位置（例如集装箱门附近）快速安装到运输集装箱中。杆可以被扫掠和/或具有变形/构造的端部形状以接合大运输集装箱的侧壁中的通道特征。杆可以限定间隔开的管和拉杆以增加强度。例如，钢筋可以是具有120KSI至220KSI拉伸强度的钢，并且具有2-3英寸的深度和4-6英寸的高度，94长的长度和6英寸的纵向扫掠的横截面曲率。 Flexitank可以放置在集装箱中，并由舱壁组合支撑。

5. 发明申请

WO2008076509A1 ROLL FORMER WITH ALIGNED HYDRAULIC FORMER 审中-公开
标题翻译：带对准液压成型机的辊筒
公开(公告)号：WO2008076509A1
公开(公告)日：2008-06-26
申请号：PCT/US2007/082242
申请日：2007-10-23
申请人： SHAPE CORPORATION , HEINZ, Richard D.
发明人： HEINZ, Richard D.
IPC分类号： B21D7/08
CPC分类号： B21D5/08 , B21D35/00
摘要： An apparatus includes a roll former for forming a continuous beam from sheet material, and a downstream former positioned in-line and downstream of the roll former. The downstream former includes a die-supporting sled temporarily movable with the beam, and includes a bottom die, side dies reciprocatingly movable inwardly to temporarily support sides of the beam, and a top die reciprocatingly movable to reform flanges on the beam against the side dies to reform portions of a section of the continuous beam. A related method is also shown.
摘要翻译：一种装置包括用于从片材形成连续光束的轧辊成型机，以及位于辊轧机的直线和下游的下游成型机。下游式前置件包括可以用梁暂时移动的模具支撑滑雪板，并且包括底模，可向内往复运动的侧模，以暂时支撑梁的侧面;以及顶模，其可往复移动以将梁上的凸缘重新组装成侧模以改变连续梁的一部分的部分。还显示了相关方法。

6. 发明申请

WO2009051943A2 VARIABLE ADJUSTABLE CUTOFF DEVICE FOR ROLL FORMERS 审中-公开
标题翻译：用于卷筒成形机的可变调整切断装置
公开(公告)号：WO2009051943A2
公开(公告)日：2009-04-23
申请号：PCT/US2008/077377
申请日：2008-09-23
申请人： SHAPE CORPORATION , HEINZ, Richard D. , DODD, James H. , FERRIS, Wayne L.
发明人： HEINZ, Richard D. , DODD, James H. , FERRIS, Wayne L.
IPC分类号： B21D9/00 , B26D5/00
CPC分类号： B21D7/028 , B21D5/083 , B21D5/086 , B21D7/08 , B21D21/00 , B21D35/00 , B21D53/88 , B23D21/00 , B23D23/00 , B23D25/04 , B23D36/0033 , Y10T83/2181
摘要： A cutoff unit for cutting a variably swept continuous beam extending from a roll forming mill includes a pickup subassembly for tracking a shape of the continuous beam, and a cutoff subassembly that engages and supports sides of the continuous beam while a blade slices transversely through the continuous beam. A controller connected to the roll forming mill and to the cutoff unit controls the cutoff unit to allow pass through of the continuous beam, and is configured to actuate the pickup and then actuate the blade to cut the continuous beam into longitudinally symmetrical beam segments, each having a center section (swept or not) and with mirror-image equally-swept end sections.
摘要翻译：用于切割从轧辊成形机延伸的可变扫描连续梁的切断单元包括用于跟踪连续梁的形状的拾取子组件和接合并支撑连续梁的侧面的切断子组件而刀片横向穿过连续的横梁。连接到辊轧成型机和切断单元的控制器控制切断单元以允许连续梁通过，并且被配置为致动拾取器，然后致动刀片以将连续梁切割成纵向对称的梁段，每个梁段有一个中央部分（无论是否扫过）和镜像均匀扫描的结束部分。

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