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    • 1. 发明申请
    • COMPOSITE STRUCTURAL PANEL WITH UNDULATED BODY
    • 复合结构人造板结构面板
    • WO02055384A2
    • 2002-07-18
    • PCT/US0141860
    • 2001-08-23
    • LOCKHEED CORP
    • MCKAGUE ELBERT LEE JRUHL DAVID T
    • B29C70/08B29C70/12B29C70/46B29D99/00B32B1/04B32B27/04B64C1/00
    • B32B3/28B29C70/086B29C70/12B29C70/46B29D99/0014B32B1/04B32B5/10B32B5/18B32B27/04B32B27/06B32B27/065B32B38/0036B32B2605/18Y02T50/433Y10T428/24994Y10T428/249943
    • An uncured, thermoset resin sheet is reinforced with oriented fibers and is slit to define a desired length for the fibers. A series of the sheets are cut and stacked to form integrated layers of the composite material for a structural panel. The panel has two outer layers that sandwich two shorter layers on each end, and syntactic or foamed resin layer in between. Each of the composite layers is formed from the same materials and by the same process, but may vary in the directional orientation of their fibers. The uncured panel is assembled into a flexible, substantially flat configuration is heated and formed to the contours of a tool having a undulated surface geometry. The panel is further heated to cure the combined composite and syntactic resins into a series of undulations that permeate each of its layers. In one embodiment, the undulations are in a smooth, sine wave-like pattern that allow the panel to maintain a planar configuration. Although the fibers themselves do not stretch, the short lengths of the fibers enable stretching of the material in the fiber direction so that deformation of the composite is possible in all directions. The panel is stiffened both by spacing its outer layers apart with the syntactic layer, and by its undulated surface.
    • 未固化的热固性树脂片用定向纤维加强并且被切割以限定纤维的期望长度。 一系列片材被切割并堆叠以形成用于结构板的复合材料的整体层。 面板有两个外层,每层夹着两层较短的层,其间夹有句法或泡沫树脂层。 每个复合层由相同的材料和相同的工艺形成,但是其纤维的方向取向可以不同。 未固化的面板被组装成柔性的,基本平坦的构造被加热并形成为具有波状表面几何形状的工具的轮廓。 面板被进一步加热以固化组合复合材料和复合树脂,形成一系列渗透其各层的起伏。 在一个实施例中,波纹呈平滑的正弦波状图案,其允许面板保持平面构型。 尽管纤维本身不能拉伸,但短的纤维能够使纤维在纤维方向上拉伸,使得复合材料在所有方向上都可以变形。 面板通过将其外层与句法层以及其起伏表面分开而加强。