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    • 3. 发明申请
    • METHOD TO PRODUCE A SAWING BEAD
    • 生产锯条的方法
    • WO2012119947A1
    • 2012-09-13
    • PCT/EP2012/053643
    • 2012-03-02
    • NV BEKAERT SAVANEECKE, JanGROENEN, RolandBAEKELANDT, Tom
    • VANEECKE, JanGROENEN, RolandBAEKELANDT, Tom
    • B23D61/18B23D65/00B28D1/08
    • B23D61/18B23D61/185B23D65/00B28D1/08B28D1/124
    • A method is described for producing a sawing bead for use in a sawing cord. Sawing cords are used for cutting hard and brittle materials. In the method, laser cladding is used to form an abrasive layer on a small metallic tube (204) or sleeve. The abrasive layer (220) comprises a metal matrix material in which abrasive particles such as diamond, cubic boron nitride or other hard cutting materials are embedded. The metal matrix material preferably comprises an active metal that improves wetting and adhesion of the abrasive particles. Although the abrasive particles are relative large -with a particle size in excess of 100 μm -they are evenly distributed throughout the abrasive layer. This is achieved by letting the tube (204) rotate relative to the laser cladding system possibly in combination with a relative axial movement so that the cladding track loops on itself thereby forming an abrasive layer (220). Additionally the method allows to shape the sawing bead for improved geometrical tolerances and centricity. Production times are less than ten seconds per bead and the method is easily automated.
    • 描述了一种用于生产用于锯切绳的锯条的方法。 锯线用于切割硬脆的材料。 在该方法中,使用激光熔覆在小金属管(204)或套管上形成磨料层。 研磨层(220)包括其中嵌入诸如金刚石,立方氮化硼或其它硬切割材料的磨料颗粒的金属基质材料。 金属基质材料优选包含改善磨料颗粒的润湿和粘附的活性金属。 尽管磨料颗粒相对较大 - 粒径超过100μm - 它们均匀分布在整个研磨层中。 这通过使管(204)相对于激光熔覆系统旋转可能与相对轴向运动组合而实现,使得包层轨道自身环绕,从而形成研磨层(220)。 另外,该方法允许形成锯条以改善几何公差和中心。 生产时间小于每个珠子10秒,该方法很容易自动化。
    • 4. 发明申请
    • SAWING BEAD
    • 锯孔
    • WO2012119946A1
    • 2012-09-13
    • PCT/EP2012/053642
    • 2012-03-02
    • NV BEKAERT SAVANEECKE, JanGROENEN, RolandBAEKELANDT, Tom
    • VANEECKE, JanGROENEN, RolandBAEKELANDT, Tom
    • B23D61/18B23D65/00B28D1/08
    • B23D61/185B23D65/00B28D1/124
    • A sawing bead for use in a sawing cord is described and claimed. Sawing cords are used for cutting hard and brittle materials. The sawing bead comprises a tubular metallic sleeve on which an abrasive layer is deposited. The abrasive layer comprises a metal matrix material in which abrasive particles are held. Special about the bead is that the metal matrix material shows a dentritic structure in a metallographic cross section which is a result of the way it has been produced namely by laser cladding. The abrasive layer adheres very well to the sleeve as a metallurgical bonding layer is present between the abrasive layer and the sleeve. Abrasive particles are present down to this bonding layer thereby improving the useful life of the bead as no brazing layer is present between abrasive layer and sleeve as in prior-art beads. In the metal matrix material active metals are present that enhance the wetting and adhesion of the abrasive particles. Single bead cutting tests show at least as good a performance of the inventive beads when compared to existing beads.
    • 描述和要求保护用于锯切绳的锯条。 锯线用于切割硬脆的材料。 锯条包括一个管状金属套管,其上沉积研磨层。 研磨层包括其中保持磨料颗粒的金属基质材料。 关于珠的特别是金属基质材料在金相横截面中显示出一种牙质结构,这是由其通过激光熔覆产生的方式的结果。 当研磨层和套筒之间存在冶金结合层时,研磨层很好地粘附到套筒上。 研磨颗粒存在于该粘合层中,从而提高了珠粒的使用寿命,因为在现有技术的珠粒中,磨料层和套筒之间不存在钎焊层。 在金属基体材料中存在增强磨料颗粒的润湿和粘附的活性金属。 当与现有的珠子相比时,单个珠切割测试显示出至少与本发明的珠粒的性能一样好。