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    • 7. 发明申请
    • SUPPORT ELEMENT FOR FRAGILE STRUCTURES SUCH AS CATALYTIC CONVERTERS
    • 用于脆性结构的支撑元件如催化转换器
    • WO9946028A8
    • 2000-10-19
    • PCT/US9903461
    • 1999-02-18
    • UNIFRAX CORP
    • FERNANDO JOSEPH ATEN EYCK JOHN DLACKI THOMAS S
    • B01D53/86B01D53/94B01J19/24B01J33/00C04B35/80F01N3/021F01N3/28B01D50/00B01D53/34F01N3/10
    • B01D53/9454F01N3/0211F01N3/2853F01N2350/02Y02T10/20Y02T10/22
    • A support element (20) is disposed between a housing (12) and a fragile structure (18) resiliently mounted within the housing (12). The support element (20) includes an integral, substantially non-expanding ply or layer of melt-formed ceramic fibers containing at least alumina and silica. The fibers have an average diameter ranging from about 1 micron to about 14 microns and have been heat treated by treating the fibers at a temperature of at least 1100 DEG C over a 30-minute period, or at a temperature of at least 990 DEG C for a period of at least on hour. The resultant heat treated fibers exhibit suitable handling properties, have at least about 5 to about 50 percent crystallinity as detected by x-ray diffraction, and have a crystallite size of from about 50 A to about 500 A. The resultant support element (20) provides a minimum residual pressure for holding the fragile structure (18) within the housing (12) after 200 cycles of testing at 900 DEG C of at least 4 psi. Such a support element (20) may be used in devices for the treatment of exhaust gases, such as catalytic converters (10), diesel particulate traps and the like. A method of mounting a fragile structure (18) in such a device is also provided.
    • 支撑元件(20)设置在壳体(12)和弹性地安装在壳体(12)内的脆弱结构(18)之间。 支撑元件(20)包括至少含有氧化铝和二氧化硅的熔融成形陶瓷纤维的一体的,基本上不膨胀的层或层。 纤维的平均直径为约1微米至约14微米,并且通过在至少1100℃的温度下在30分钟的时间内或在至少990℃的温度下处理纤维进行热处理 至少一小时的时间。 所得的热处理纤维表现出合适的处理性能,通过X射线衍射检测具有至少约5至约50%的结晶度,并且具有约50A至约500A的微晶尺寸。所得的支撑元件(20) 在900℃下测试至少4psi的200个循环后,提供用于将脆弱结构(18)保持在壳体(12)内的最小残余压力。 这种支撑元件(20)可用于处理废气的装置中,例如催化转化器(10),柴油颗粒捕集器等。 还提供了将脆弱结构(18)安装在这种装置中的方法。