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    • 2. 发明申请
    • SYSTEMS AND METHODS FOR PRODUCING A CRUDE PRODUCT
    • 用于生产原料产品的系统和方法
    • WO2010033487A3
    • 2010-07-01
    • PCT/US2009056932
    • 2009-09-15
    • CHEVRON USA INCFARSHID DARUSHREYNOLDS BRUCECHABOT JULIEKOU BOBRENNAN VIVION ANDREWMARIS ERINYANG SHUWUBISWAS GOUTAMCHEN KAIDONGNGUYEN JOSEPH VBRAIT AXELBHADURI RAHUL SKUPERMAN ALEXANDER E
    • FARSHID DARUSHREYNOLDS BRUCECHABOT JULIEKOU BOBRENNAN VIVION ANDREWMARIS ERINYANG SHUWUBISWAS GOUTAMCHEN KAIDONGNGUYEN JOSEPH VBRAIT AXELBHADURI RAHUL SKUPERMAN ALEXANDER E
    • C10G65/02C10G45/02
    • C10G65/10C10G65/00C10G65/12C10G65/18C10G2300/1044C10G2300/107C10G2300/1074C10G2300/1077C10G2300/202C10G2300/203C10G2300/205C10G2300/206C10G2300/208C10G2300/302C10G2300/308C10G2300/4018C10G2300/44C10G2300/80C10G2300/805C10G2300/807C10G2400/02C10G2400/04C10G2400/08C10G2400/28
    • A flexible once-through process for hydroprocessing heavy oil feedstock is disclosed. The process employs a plurality of contacting zones and at least a separation zone to convert at least a portion of the heavy oil feedstock to lower boiling hydrocarbons, forming upgraded products. The contacting zones operate under hydrocracking conditions, employing a slurry catalyst which comprises an active metal catalyst having an average particle size of at least 1 micron in a hydrocarbon oil diluent, at a concentration of greater than 500 wppm of active metal catalyst to heavy oil feedstock. The plurality of contacting zones and separation zones are configured in a permutable fashion allowing the once-through process to be flexible operating in various modes: a sequential mode; a parallel mode; a combination of parallel and sequential mode; all online; some online and some on stand-by; some online and some off-line; a parallel mode with the effluent stream from the contacting zone being sent to at least a separation zone in series with the contacting zone; a parallel mode with the effluent stream from the contacting zone being combined with an effluent stream from at least another contacting zone and sent to the separation zone; and combinations thereof. In one embodiment, the effluent from a contacting zone is sent to the next contacting zone in series for further upgrade, with the next contacting zone having a pressure drop of at most 100 psi, with the pressure drop is not due to a pressure reducing device as in the prior art. In one embodiment, at least an additive material selected from inhibitor additives, anti-foam agents, stabilizers, metal scavengers, metal contaminant removers, metal passivators, and sacrificial materials, in an amount of less than 1 wt. % of the heavy oil feedstock, is added to at least one of the contacting zones.
    • 公开了用于加氢处理重油原料的灵活的一次通过工艺。 该方法采用多个接触区和至少一个分离区将至少一部分重油原料转化为较低沸点的烃,形成升级产物。 接触区在加氢裂化条件下操作,使用浆状催化剂,其包含活性金属催化剂与重油原料的浓度大于500wppm的烃油稀释剂中平均粒度至少1微米的活性金属催化剂 。 多个接触区域和分离区域以可置换的方式配置,允许直通过程灵活地以各种模式操作:顺序模式; 并行模式; 并行和顺序模式的组合; 全部在线; 一些在线和一些待命; 一些在线和一些离线; 与来自接触区的流出物流平行的方式被送至与接触区串联的至少一个分离区; 与来自接触区的流出物流平行的方式与来自至少另一个接触区的流出物流合并并送至分离区; 以及它们的组合。 在一个实施方案中,来自接触区的流出物串联送入下一个接触区用于进一步升级,其中下一个接触区具有至多100psi的压降,其中压降不是由于减压装置 如在现有技术中那样。 在一个实施方案中,至少选自抑制剂添加剂,消泡剂,稳定剂,金属清除剂,金属污染物去除剂,金属钝化剂和牺牲材料的添加剂材料的量小于1wt。 将重油原料的%重量添加到至少一个接触区中。
    • 4. 发明申请
    • PROCESS FOR RECOVERING BASE METALS FROM USED HYDROPROCESSING CATALYST
    • 从用过的加氢催化剂中回收碱金属的方法
    • WO2009070778A2
    • 2009-06-04
    • PCT/US2008/085055
    • 2008-11-27
    • CHEVRON U.S.A. INC.BHADURI, Rahul S.POWERS, Christopher A.MOHR, Donald H.REYNOLDS, Bruce E.LOPEZ, Jose Guitian
    • BHADURI, Rahul S.POWERS, Christopher A.MOHR, Donald H.REYNOLDS, Bruce E.LOPEZ, Jose Guitian
    • B01J23/68B01J23/94
    • B01J38/68B01J23/8877B01J23/94C10G29/20C22B7/009C22B23/00C22B34/225C22B34/345Y02P10/214Y02P10/23Y02P10/234
    • A method for recovering metals from a spent dispersed catalyst originating from a Group VIB metal sulfide catalyst containing at least a Group VB and Group VIII metal for hydrocarbon oil hydroprocessing is disclosed. In one embodiment, the method comprises the steps of: pyrolyzing a stream containing spent dispersed catalyst in heavy oil to provide one or more lighter oil products and a coke-like material; contacting the stream comprising the used dispersed catalyst with a leaching solution containing ammonia and air to dissolve the group VIB metal and the Group VIII metal into the leaching solution at sufficient temperature and pressure; forming a slurry containing at least a group VIB metal complex and at least a group VIII metal complex, ammonium sulfate and solid residue containing at least a Group VB metal complex and coke; separating and removing the solid residue containing ammonium metavanadate and coke from the pressure leach solution (PLS); precipitating from the PLS at least a portion of the Group VIB metal and at least a portion of the Group VIII metal by controlling the pH at a pre-selected pH to selectively precipitate as metal complexes the Group VIB and Group VIII metals.
    • 公开了一种从用于烃油加氢处理的至少含有VB族和VIII族金属的VIB族金属硫化物催化剂的废分散催化剂中回收金属的方法。 在一个实施方案中,该方法包括以下步骤:在重油中热解含有用过的分散催化剂的物流以提供一种或多种轻油产物和焦炭状物质; 使包含用过的分散催化剂的料流与含有氨和空气的浸出溶液接触,以在足够的温度和压力下将VIB族金属和VIII族金属溶解到浸出溶液中; 形成含有至少一种VIB族金属配合物和至少一种第VIII族金属配合物,硫酸铵和含有至少一种VB族金属配合物和焦炭的固体残余物的浆液; 从加压浸取溶液(PLS)中分离和除去含偏钒酸铵和焦炭的固体残余物; 通过将pH控制在预选的pH下选择性沉淀金属络合物VIB族和VIII族金属,从PLS中沉淀出至少一部分VIB族金属和至少一部分VIII族金属。
    • 5. 发明申请
    • PROCESS FOR UPGRADING HEAVY OIL USING A REACTOR WITH A NOVEL REACTOR SEPARATION SYSTEM
    • 使用新型反应器分离系统的反应器升级重油的方法
    • WO2007078621A3
    • 2007-12-13
    • PCT/US2006047006
    • 2006-12-08
    • CHEVRON USA INCFARSHID DARUSHMURPHY JAMESREYNOLDS BRUCE
    • FARSHID DARUSHMURPHY JAMESREYNOLDS BRUCE
    • C10G45/00
    • C10G65/02C10G49/12C10G2300/1022C10G2300/1033C10G2300/107C10G2300/1074C10G2300/1077C10G2300/1088C10G2300/4081C10G2300/703
    • Applicants have developed a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil, hydrogen, and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is separated internally, within one of more of the reactors, to separate only the converted oil and hydrogen into a vapor product while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor as a liquid product. A portion of the unconverted oil is then converted to lower boiling point hydrocarbons in the next reactor, once again creating a mixture of unconverted oil, hydrogen, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.
    • 申请人开发了一种新的残渣全加氢转化淤浆反应器系统,其允许催化剂,未转化的油,氢和转化的油在连续混合物中在整个反应器中循环,而不限制混合物。 将混合物在更多的反应器之一内部分离,仅将转化的油和氢分离成蒸气产物,同时允许未转化的油和浆料催化剂作为液体产物继续进入下一个连续的反应器。 然后将未转化的油的一部分转化为下一个反应器中的低沸点烃,再次产生未转化的油,氢,转化的油和浆料催化剂的混合物。 进一步的加氢处理可能发生在额外的反应器中,完全转化油。 油可以替代地部分转化,留下浓缩的催化剂在未转化的油中,其可以直接再循环到第一反应器。