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1. 发明申请

WO2008152350A1 APPARATUS AND METHOD FOR THE PRODUCTION OF CABLE HAVING A CORE SHEATHED WITH AN ALUMINIUM BASED SHEATH 审中-公开
标题翻译：用于生产具有基于铝的基板的芯线的电缆的制造方法和方法
公开(公告)号：WO2008152350A1
公开(公告)日：2008-12-18
申请号：PCT/GB2008/001754
申请日：2008-05-23
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： HAWKES, Daniel, John
IPC分类号： B21C23/30 , B21D15/04 , H01B13/24
CPC分类号： B21C23/30 , H01B13/245 , Y10T29/53126 , Y10T29/53348
摘要： Apparatus (2) for continuous extrusion of an aluminium sheathing (22) on to a core cable (8) includes a rotatable wheel formed with two identical circumferential grooves outwardly bounded by arcuate tooling discharging through radial exit apertures to an extrusion chamber positioned around a portal mandrel. A powered pay-off reel (10) is arranged continuously to supply the core cable (8) through the mandrel whilst the aluminium sheathing (22) is extruded as a loose fit from the extrusion chamber around the core cable (8). The extruded cable (22) is discharged through cooling means (24) to a roller cormgator (26) including a rotating frame mounted on a carriage (27) freely moveable axially of the cable (22) and provided with a rotational drive having a roller arranged to form a continuous helical indentation in the sheathing (22). Pneumatic actuating cylinders (32) are positioned on the carriage (27) to provide a constant, low magnitude, tension on the portion of the sheath (22) intermediate the extrusion chamber and the roller corrugator (26) and limit forces tending to distort the uncooled sheath. A pair of opposed grooved rollers (34) are provided upstream of the roller corrugator (26) to restrict transmission upstream of any torsional forces arising from the roller corrugator. The rotational speed of the rotating frame of the roller corrugator (26) is regulated in accordance with the linear speed of the cable (22) to effect transport of the cable without causing unacceptable stretching of the sheath.
摘要翻译：用于将铝护套（22）连续挤出到芯线（8）的设备（2）包括可旋转轮，其形成有两个相同的周向槽，所述两个相同的周向槽由弓形工具向外限定，通过径向出口孔排放到位于门芯棒。驱动的放出卷轴（10）被连续布置以通过心轴供应芯线（8），而铝护套（22）以围绕芯线（8）的挤出室作为松配合挤出。挤出的电缆（22）通过冷却装置（24）被排放到包括安装在滑架（27）上的旋转框架的滚子沉淀器（26），滑架（27）可自由地在电缆（22）的方向上移动并设置有具有滚子布置成在所述护套（22）中形成连续的螺旋形凹陷。气动致动缸（32）定位在滑架（27）上，以在挤出室和辊瓦楞机（26）之间的护套（22）的部分上提供恒定的低幅度张力，并限制倾向于扭曲未冷却的鞘。一对相对的槽形辊（34）设置在辊瓦楞机（26）的上游，以限制在由辊瓦刨机产生的任何扭转力的上游。滚筒式瓦楞机（26）的旋转框架的旋转速度根据电缆（22）的线速调节，以实现电缆的传输，而不引起护套的不可接受的拉伸。

2. 发明申请

WO2004073901A1 CONTINUOUS EXTRUSION APPARATUS 审中-公开
标题翻译：连续挤出装置
公开(公告)号：WO2004073901A1
公开(公告)日：2004-09-02
申请号：PCT/GB2004/000701
申请日：2004-02-20
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： HAWKES, Daniel, John
IPC分类号： B21C23/00
CPC分类号： B21C23/005 , B21C29/00
摘要： A die heater body assembly (11) for continuous extrusion apparatus substantially similar to the apparatus described in EP-A-0071 490 includes a die block (15) of non-magnetic material for the extrusion of copper tube and a bucket portion (17) forming a sliding fit in a die heater body (19). The die heater body (19) includes a coil of copper tubing in a ceramic support material provided with electric power and cooling water connections (23) to heat the bucket portion (17) by electrical induction to a temperature of approximately 700 ° Celsius. To concentrate the electric induction heating effect at the bucket portion (17) low reluctance magnetic members (25) and magnetic material end blocks (33,35 and 37) direct eddy current flow toward the bucket portion (17). Weakening of the shoe as a consequence of provided the heating is limited.
摘要翻译：用于连续挤出设备的模具加热器本体组件（11）基本上类似于EP-A-0071 490中描述的装置，包括用于挤出铜管的非磁性材料的模块（15）和铲斗部分（17）在模具加热器主体（19）中形成滑动配合。模具加热器主体（19）包括在具有电力和冷却水连接（23）的陶瓷支撑材料中的铜管线圈，以通过电感应将铲斗部分（17）加热到约700℃的温度。为了将电磁感应加热效果集中在斗部（17）上，低磁阻磁性部件（25）和磁性材料端部块（33,35和37）直接导向涡流部分（17）。作为提供加热的结果，鞋的弱化是有限的。

3. 发明申请

WO2006043069A1 CONTINUOUS EXTRUSION APPARATUS 审中-公开
标题翻译：连续挤出装置
公开(公告)号：WO2006043069A1
公开(公告)日：2006-04-27
申请号：PCT/GB2005/004048
申请日：2005-10-20
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： HAWKES, Daniel, John
IPC分类号： B21C23/00
CPC分类号： B21C23/30 , B21C23/005 , B21C23/085
摘要： Apparatus for continuous extrusion of an aluminium sheathing (56) free from imperfections or discontinuities on to a core cable a (58), such as an insulated copper cable, includes a rotatable wheel (2) formed with a pair of circumferential grooves (4), arcuate tooling (14) bounding radially outer portions of the respective grooves (4), a die body (22) provided with divergent exit apertures (34) discharging laterally to an extrusion chamber (36) through 90° elbows (37) and short divergent passages (39) at diametrically opposed locations (35). An electrical induction heater (46) consists of coils of copper tubing connected to an electrical power source and to a coolant circulating means is positioned at a radially outer portion (48) of the die body (22) and is energisable to supply heat to the die body to maintain a uniform temperature of approximately 480°C, controlled by signals from thermocouples (50,52), around the extrusion chamber (36).
摘要翻译：用于连续挤压不含缺陷或不连续性的铝护套（56）到诸如绝缘铜缆的芯线a（58）上的装置包括形成有一对周向凹槽（4）的可旋转轮（2），围绕相应凹槽（4）的径向外部部分的弓形工具（14）;模具主体（22），其设置有横向排出到通过90°弯头（37）的挤压室（36）的短出口孔（34）在径向相对的位置（35）处的分叉通道（39）。电感应加热器（46）包括连接到电源的铜管线圈，并且冷却剂循环装置位于模具本体（22）的径向外部部分（48）处，并且能够供给热量模具体保持约480℃的均匀温度，由来自热电偶（50,52）的信号控制，围绕挤出室（36）。

4. 发明申请

WO1997011208A1 APPARATUS FOR EFFECTING REMOVAL OF CONTAMINANTS FROM THE SURFACE OF CONTINUOUS ELONGATE PRODUCTS 审中-公开
标题翻译：用于从连续的ELENATE产品表面去除污染物的装置
公开(公告)号：WO1997011208A1
公开(公告)日：1997-03-27
申请号：PCT/GB1996002274
申请日：1996-09-13
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： BWE LIMITED
IPC分类号： C23G03/02
CPC分类号： C23G3/02 , C23G3/029
摘要： Wire (62), the surface of which is to be contacted by treatment liquid such as for cleaning purposes, is passed through successive treatment zones (2, 12) and an interposed intermediate zone or interposed intermediate zones. A vibratory motion is induced in the wire (62) in the intermediate zone or zones by means of one or more hydro-converter assemblies (50) positioned in the treatment zones, and or mechanical or electro-mechanical means (not shown), or sufficient amplitude as to shake any residual treatment liquid from the wire in the intermediate zone or zones. Inwardly directed jets in nozzles (26) positioned at inlet and outlet ends of the apparatus and successive treatment zones substantially limit egress of treatment liquid or vapour to atmosphere or to adjacent treatment zones. All treatment liquid and vapour from the intermediate and treatment zones is returned to the associated reservoir (6, 16) such that no venting to atmosphere occurs.
摘要翻译：其表面将被处理液体接触的线（62），例如用于清洁目的，通过连续的处理区域（2,12）和插入的中间区域或插入的中间区域。通过位于处理区域中的一个或多个液压转换器组件（50）和/或机械或电动机械装置（未示出）或在机械或机电装置（未示出）中在中间区域或区域中的线（62）中引起振动足够的振幅来震动来自中间区域或地带中的线的任何残余处理液。位于设备入口端和出口端的喷嘴（26）中的向内定向的喷嘴基本上限制了处理液体或蒸汽流出到大气或相邻的处理区域。来自中间和处理区域的所有处理液体和蒸汽都返回到相关联的储存器（6,16），使得不会发生大气排放。

5. 发明申请

WO2004076087A1 CONTINUOUS EXTRUSION APPARATUS 审中-公开
标题翻译：连续挤出装置
公开(公告)号：WO2004076087A1
公开(公告)日：2004-09-10
申请号：PCT/GB2004/000733
申请日：2004-02-26
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： HAWKES, Daniel, John
IPC分类号： B21C23/00
CPC分类号： B21C33/00 , B21C23/005
摘要： Continuous extrusion apparatus particularly for the production of copper tube extrudate from continuous copper rod feedstock. A relatively small diameter coining roll (8) is continuously adjustably mounted to project into a circumferential groove (4) on a rotatable wheel (2) to apply a radial force of up to ten tonnes on the feedstock (32) to achieve uniform cohesion of the feedstock with the circumferential groove (4) prior to extrusion. The coining roll (8) is freely rotatably mounted on a stirrup (11) carried on a stirrup block (12) slidably mounted in a fixed support frame (14). Rotation through a restricted angle of an eccentrically mounted shaft (30) coacting with a housing (18) moves the coining roll (8) into or out of the circumferential groove (4). The shaft (30) is rotated by a motor (not shown) activated in accord with signals indicative of variance from a pre-determ fined requisite application of radial force to the feedstock (32) derived from the position of the coining roll (8), the temperature of the rotatable wheel (2) or/and the force applied at the coining roll (8).
摘要翻译：连续挤出设备特别适用于从连续铜棒原料生产铜管挤出物。相对小直径的压印辊（8）被连续可调地安装成突出到可旋转轮（2）上的周向槽（4）中，以在原料（32）上施加高达10吨的径向力，以实现均匀的内聚力在挤出之前具有周向槽（4）的原料。压印辊（8）可自由旋转地安装在承载在可滑动地安装在固定支撑框架（14）中的马镫块（12）上的马镫（11）上。通过与壳体（18）共同作用的偏心安装的轴（30）的限制角度的旋转将压印辊（8）移入或移出周向凹槽（4）。轴（30）由电动机（未示出）旋转，该马达（图中未示出）根据从压缩辊（8）的位置得到的原料（32）的预先确定的径向力应用的指示变化的信号而被激活，，可旋转轮（2）的温度和/或施加在压印辊（8）处的力。

6. 发明申请

WO1996039272A1 MULTIPLE UPSET, COLD PRESSURE, WELDING APPARATUS 审中-公开
标题翻译：多台UPS，冷压，焊接设备
公开(公告)号：WO1996039272A1
公开(公告)日：1996-12-12
申请号：PCT/GB1996001289
申请日：1996-05-31
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： BWE LIMITED
IPC分类号： B23K20/02
CPC分类号： B23K20/028
摘要： Multiple upset, cold pressure, welding apparatus, incorporating an electrically driven actuation means includes a welding die set (2) having two pairs of die halves each formed with a groove providing a bore in a closed position for gripping end portions of first and second workpieces (32) and also being reciprocable to apply a welding pressure across abutting faces of the workpieces. The welding die set is mounted in blocks (4) reciprocable in a housing (6) and connected through pivot (8A) to lever arms (10, 12) mounted on fulcrum pins (14, 16) on the housing. End portions (34, 36) of the lever arms are biassed toward each other by springs (not shown) and carry cam follower rollers (37, 39) held in engagement with an elliptical cam surface (46A) on a cam (48A). The cam (48A) is mounted on an output shaft (22A) of a speed-reducing gear box (20A) driven by a high Torque, low speed, electric motor (18A) energisable through a pre-programmed sequencying controller (not shown). In operation, end portions of the wire workpiece (32) are positioned in the welding die set (2) and the electric motor (18A) energised to rotate the cam (48A) thereby effecting oscillation of the lever arms (10, 12) and reciprocation of the blocks (4) to effect a multiple upset weld in the workpiece (32) following a pre-determined series of cycles. Other forms of drive connections and other forms of welding die sets are also described.
摘要翻译：具有电驱动致动装置的多重不平衡，冷压力，焊接装置包括具有两对半模的焊接模具组（2），每对模具形成有凹槽，该凹槽在关闭位置提供用于夹紧第一和第二工件端部的孔（32）并且还可往复运动以在工件的邻接面上施加焊接压力。焊接模组安装在可往复运动的壳体（6）中并通过枢轴（8A）连接到安装在壳体上的支点销（14,16）上的杠杆臂（10,12）上的块体（4）中。杠杆臂的端部（34,36）通过弹簧（未示出）彼此偏置，并且携带与凸轮（48A）上的椭圆形凸轮表面（46A）保持接合的凸轮从动辊（37,39）。凸轮（48A）安装在由高扭矩，低速电动机（18A）驱动的减速齿轮箱（20A）的输出轴（22A）上，可通过预先编程的顺序控制器（未示出）。在操作中，焊丝工件（32）的端部位于焊接模具组（2）中，并且电动机（18A）通电以使凸轮（48A）旋转，从而实现杠杆臂（10,12）的摆动和在预定的一系列循环之后，块（4）往复运动以在工件（32）中产生多次镦锻焊缝。还描述了其它形式的驱动连接和其它形式的焊接模具组。

7. 发明申请

WO1990009862A1 COLD PRESSURE WELDING METHOD AND MACHINE 审中-公开
标题翻译：冷压焊接方法与机器
公开(公告)号：WO1990009862A1
公开(公告)日：1990-09-07
申请号：PCT/GB1990000323
申请日：1990-03-02
申请人： BWE LIMITED , HAWKES, Daniel, John , WEBB, Leslie, John , ANDERSON, Douglas, Edward
发明人： BWE LIMITED
IPC分类号： B23K20/02
CPC分类号： B23K37/08 , B23K20/028
摘要： The machine is provided with a set of two pairs of die halves (60, 62) mounted in a framework on hydraulically actuated piston and cylinder assemblies. The die halves (60 and 62) of each pair are relatively radially reciprocable to grip or release a workpiece (102, 104) and the two pairs of die halves are relatively axially reciprocable to effect cold pressure welding together of end portions of the workpieces (102, 104). Adjoining end faces of the die halves are formed with nose portions (100) having inner anvil edges for effecting welding flash removal from the workpieces. In operation, the die halves are moved in sequence to grip the workpieces; to urge the ends of the workpieces together to form a cold pressure weld upset zone; to release the workpieces; to grip one of the workpieces; to urge the gripped workpiece axially relative to a pair of anvil edges to clear flash material from the upset to maintain the cross-sectional area at the weld upset zone substantially constant; and to re-position the upset weld zone centrally of the nose portions to repeat the sequence. Removal of the flash material intermediate consecutive weld upsets is effected in alternate directions. The anvil edges may be staggered, angled or of helical form to enhance the shearing effect to clear the flash material from the upset weld zone.
摘要翻译：该机器设置有一对两对半模（60,62），其安装在液压致动的活塞和气缸组件的框架中。每对的半模（60和62）相对地可往复运动以夹紧或释放工件（102,104），并且两对半模相对轴向往复运动以实现工件端部的冷压焊接（ 102,104）。半模的相邻端面形成有具有内砧边缘的鼻部（100），用于实现从工件上的闪光去除。在操作中，半模依次移动以夹持工件; 将工件的端部一起推动以形成冷压焊接镦粗区; 释放工件; 抓住一个工件; 以相对于一对砧座边缘轴向推动夹紧的工件，以从镦粗中清除闪光材料，以保持焊接镦粗区域的横截面积基本上恒定; 并重新定位鼻部部分中心的镦粗焊接区域以重复序列。中间连续焊接不均匀的闪光材料的去除在交替的方向上进行。砧座边缘可以交错，成角度或螺旋形，以增强剪切效果，以从镦粗焊接区域清除闪光材料。

8. 发明申请

WO1996029162A1 CONTINUOUS EXTRUSION APPARATUS 审中-公开
标题翻译：连续挤出装置
公开(公告)号：WO1996029162A1
公开(公告)日：1996-09-26
申请号：PCT/GB1996000648
申请日：1996-03-15
申请人： BWE LIMITED , CARTER, Edward, Purvis
发明人： BWE LIMITED
IPC分类号： B21C23/00
CPC分类号： B21C23/005 , B21C25/00 , B21C25/04
摘要： A die top assembly engaging with a rotating wheel (not shown) of a continuous extrusion apparatus includes a die top (22) formed with a part cylindrical face (34) co-acting with the wheel cylindrical surface and is positioned in a shoe (8) held in contact with the wheel. The die top (22), which is required to resist the very high extrusion pressure forces, is carried on a support block (30) and, at the face remote from the part cylindrical face (34), is formed with a recess (50) accommodating a die support ring (54) and spacer (52). Ports (28) registering with circumferential grooves in the rotating wheel extend from the part cylindrical face (34) to a semi-toroidal channel (44) and extrudate supply chamber (46) extending around a central boss (80). A central mandrel die piece (72) is secured in position by means of a bolt (76) threaded into a blind bore (78) in the boss (80) and co-acts with a cylindrical die (56) to form an extrusion orifice (86). By securing the die piece (72) by means of the bolt (76) threaded into the blind bore (78), the dimension radially of the die top (22) may be reduced to a minimum by virtue of avoidance of weakening penetrations other than the ports (28) in the portion of the die top (22) adjoining the rotating wheel. This has the benefit that the axial extent of the ports (28) may be reduced to a minimum, thereby reducing to a minimum the frictional losses imposed on feed material extruded through the ports, an important consideration particularly when extruding copper. A range of cylindrical dies (56) and central mandrel die pieces (72) may be utilised without having to use a different die top, thereby increasing the versatility of the apparatus without incurring large additional expenditure for a complete set of tooling.
摘要翻译：与连续挤出装置的旋转轮（未示出）接合的模具顶部组件包括模具顶部（22），模具顶部（22）形成有与轮子圆柱形表面共同作用的部分圆柱形面（34），并且定位在鞋（8 ）与车轮接触。需要抵抗非常高的挤压力的模头（22）承载在支撑块（30）上，并且在远离零件圆柱面（34）的表面上形成有凹部（50））容纳模具支撑环（54）和间隔件（52）。与旋转轮中的圆周槽对准的端口（28）从部件圆柱形表面（34）延伸到半环形通道（44）并且围绕中心凸台（80）延伸的挤出供给室（46）。中心心轴模片（72）通过拧入凸台（80）中的盲孔（78）中的螺栓（76）固定就位，并与圆柱模具（56）共同作用以形成挤压孔（86）。通过借助拧入盲孔（78）中的螺栓（76）固定模具（72），通过避免除了弱化穿透之外的模具顶部（22）的径向尺寸可以减小到最小在模具顶部（22）的与旋转轮相邻的部分中的端口（28）。这具有以下优点：端口（28）的轴向范围可以减小到最小，从而减少施加在通过端口挤出的进料上的摩擦损失，这是重要的考虑因素，特别是当挤出铜时。可以使用一系列圆柱形模具（56）和中心心轴模片（72），而不必使用不同的模具顶部，从而增加了设备的通用性，而不会对整套工具造成大量的额外费用。

9. 发明申请

WO1996002335A1 CONTINUOUS EXTRUSION APPARATUS 审中-公开
标题翻译：连续挤出装置
公开(公告)号：WO1996002335A1
公开(公告)日：1996-02-01
申请号：PCT/GB1995001654
申请日：1995-07-13
申请人： BWE LIMITED , HAWKES, Daniel, John
发明人： BWE LIMITED
IPC分类号： B21C23/00
CPC分类号： B21C23/005
摘要： Continuous extrusion apparatus having a rotating circumferential groove (72) carrying feedstock to a passageway formed between the groove and arcuate tooling extending into the groove has the groove formed on the central region (72) of a cylinder (2). The cylinder (2) is formed with end bosses (16, 18) which are supported in bearings (4) such that deflection arising from generating very high extrusion pressures in the passageway is minimised and stresses are distributed to the bearings (4) in a manner avoiding concentrations or the incidence of unacceptably high variations in local stress levels. The cylinder (2) is end connected to a drive shaft (24) outboard of the bearing (4) with a splined end portion (22) of the drive shaft locating in an end recess (20) in the cylinder (2). Alternatively a bolted connection may be used. A tie bolt (36) extends coaxially of the cylinder (2) and serves to apply a compressive axial loading to the cylinder to counter tension stresses arising during extrusion. The bearings (4) include rollers (48) directly in contact with the end bosses (16, 18) of the cylinder, the cylinder being free to expand axially relative to one set of rollers (48). Cooling and lubricating fluid is supplied to the bearings (4) and end bosses (16, 18). Coolant may also be directed through passages lined with copper sleeves extending axially of the cylinder (2). The bearing surfaces on the bosses (16, 18) and the central region (70) of the cylinder (2) are formed as regions of increased hardness relative to the remainder of the cylinder.
摘要翻译：具有旋转的周向槽（72）的连续挤出设备具有形成在气缸（2）的中心区域（72）上的凹槽，所述旋转圆周槽（72）将原料运送到形成在凹槽之间的通道和弓形工具。气缸（2）形成有支撑在轴承（4）中的端部凸台（16,18），使得在通道中产生非常高的挤压压力产生的偏转被最小化，并且应力分布到轴承（4）中避免浓度或局部应激水平不可接受的高度变化的发生率。气缸（2）在轴承（4）的外侧与驱动轴（24）端部连接，驱动轴的花键端部（22）位于气缸（2）中的端部凹部（20）中。或者，可以使用螺栓连接。连杆螺栓（36）与气缸（2）同轴地延伸并且用于向气缸施加压缩轴向载荷以抵抗在挤压过程中产生的拉伸应力。轴承（4）包括直接与气缸的端部凸台（16,18）接触的滚子（48），所述滚筒相对于一组滚子（48）自由地轴向膨胀。冷却和润滑流体被供应到轴承（4）和端部凸台（16,18）。冷却剂也可以引导通过内衬有从气缸（2）轴向延伸的铜套筒的通道。凸台（16,18）和气缸（2）的中心区域（70）之间的轴承表面形成为相对于气缸的其余部分增加硬度的区域。

10. 发明申请

WO1991000783A1 CONTINUOUS EXTRUSION APPARATUS 审中-公开
标题翻译：连续挤出装置
公开(公告)号：WO1991000783A1
公开(公告)日：1991-01-24
申请号：PCT/GB1990001043
申请日：1990-07-06
申请人： BWE LIMITED , HAWKES, Daniel, John , JONES, Phillip, Andrew , ANDERSON, Douglas, Edward
发明人： BWE LIMITED
IPC分类号： B21C23/00
CPC分类号： B21C23/005 , B21C23/214
摘要： Continuous extrusion apparatus including a rotatable, grooved, wheel (2) is provided with a shoe (6) mounted on a pivot (7) to be rotatable between a position engaging the wheel (2) and a dis-engaged position. The shoe (6) carries a tooling cartridge (10) including an abutment block (14), an expansion block (16), a die block (18) and an exit block (20) connected together with bolts (22) and held in position by locking keys (46) and a retaining ring (50). A reciprocable ram (60) registers with the cartridge (10) when the shoe (6) is in the dis-engaged position and is operable to raise a cartridge (10) from an associated heating chamber (56) into the shoe (6) or to lower a cartridge (10) from the shoe (6) into a storage chamber (not shown). By utilising a cartridge (10), change-over and pre-heating of sets of dies is facilitated, enabling the apparatus to be connected directly to a continuous casting furnace (not shown).

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