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    • 3. 发明申请
    • NET-SHAPE OR NEAR NET-SHAPE POWDER ISOSTATIC PRESSING PROCESS
    • 网状或近似网状粉末静压压制工艺
    • WO2009115821A1
    • 2009-09-24
    • PCT/GB2009/000757
    • 2009-03-20
    • ADVANCED INTERACTIVE MATERIALS SCIENCE LIMITEDARCHER, Geoffrey, Frederick
    • ARCHER, Geoffrey, Frederick
    • B22F5/10
    • B22F5/10Y10T428/12361
    • A method of producing a net or near net-shape component from metal powder comprises producing an insert of accurate dimensions corresponding to the dimensions of a bore to be created in the finished component, the bore having a length of at least 750mm, supporting the insert within a mould cavity, filling the mould cavity with metal powder, subjecting the powder to isostatic pressing, and subsequently removing the material of the insert. The mould can be an independent mould that is removed after an initial step to bind the powder together into a pre-form, and the pre-form is then encapsulated in a suitable containment, such as a canister or a sprayed coating. The insert can be a metallic insert of a material, such as copper, that is subsequently removable by chemical etching. The insert can be coated with a material that is amenable to removal by etching, and to enable the insert to be extracted. A metallic insert can be coated with a material that provides a diffusion barrier to prevent the material of the insert from diffusing by atomic diffusion into the powder being consolidated during HIPing.
    • 从金属粉末制造网状或接近网状部件的方法包括制造精确尺寸的插入物,其对应于在成品部件中产生的孔的尺寸,孔的长度至少为750mm,支撑插入件 在模具腔内,用金属粉末填充模腔,使粉末经受等静压,随后去除插入物的材料。 模具可以是独立的模具,其在初始步骤之后被去除以将粉末结合在一起成为预成型体,然后将预成型件封装在适当的容器中,例如罐或喷涂的涂层中。 插入件可以是诸如铜的材料的金属插入物,其随后可以通过化学蚀刻而移除。 该插入物可以涂覆有适于通过蚀刻去除的材料,并且使得能够提取插入物。 金属插入物可以涂覆有提供扩散阻挡层的材料,以防止插入物的材料通过原子扩散扩散到在HIPing期间被固化的粉末中。
    • 9. 发明申请
    • NET OR NEAR NET SHAPE POWDER METALLURGY PROCESS
    • 网或近网状粉末冶金工艺
    • WO2009066082A1
    • 2009-05-28
    • PCT/GB2008/003906
    • 2008-11-21
    • ADVANCED INTERACTIVE MATERIALS SCIENCE LIMITEDARCHER, Geoffrey, Frederick
    • ARCHER, Geoffrey, Frederick
    • B22F3/15
    • B22F3/15B22F2999/00C22C1/0433B22F2207/01
    • In a hot isostatic pressing process or hot uniaxial pressing process for producing a net or near net shape product, a diffusion filter comprising boron nitride is provided between a graphite former and metal powder to be pressed thereagainst. The diffusion filter allows a controlled amount of carbon to diffuse into the surface of the pressed component. The boron nitride is conveniently applied as an aqueous slurry by spraying. In order to obtain adherence between the coating and the surfaces of the former, one or more thin ghost coat layers of slurry are applied to the surface of the graphite former before one or more layers of normal strength slurry are applied. Each layer of coating is allowed to dry before the next layer is applied, and the former may be heated to dry each layer. Pressed components of length greater than 2m can be processed, relative contraction of the component and former during cooling of the component being accommodated by the boron nitride coating on the former. The thickness of the coating can be determined by trials to achieve a controlled diffusion of carbon into the surface of the pressed component, and the dimensions of the former chosen to accommodate that thickness of coating.
    • 在用于制造网状或近净形状产品的热等静压压制法或热单轴压制方法中,在石墨形成剂和金属粉末之间设置包含氮化硼的扩散过滤器,以压在其上。 扩散过滤器允许受控量的碳扩散到受压部件的表面。 氮化硼通过喷雾方便地作为含水浆料施用。 为了获得涂层与表面之间的粘合性,在施加一层或多层正常强度的浆料之前,将一种或多种稀薄的浆料重层涂层施加到石墨形成剂的表面。 允许每层涂层在施加下一层之前干燥,并且可以将前者涂覆干燥每层。 可以处理长度大于2m的冲压部件,通过前者上的氮化硼涂层来容纳部件冷却期间部件和前者的相对收缩。 可以通过试验来确定涂层的厚度,以实现碳被压制的部件的表面的受控的扩散,并且选择前者的尺寸来适应该厚度的涂层。