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    • 3. 发明授权
    • Quality control apparatus and method using a bar code data entry system
    • 使用条形码数据输入系统的质量控制装置和方法
    • US6027022A
    • 2000-02-22
    • US885738
    • 1997-06-30
    • Yu-Pyo Hong
    • Yu-Pyo Hong
    • B23P21/00B23Q41/08B65G61/00G05B19/418G05B23/02G06K7/10G06K17/00G06Q50/00G06Q50/04G06Q99/00
    • G06Q99/00Y02P90/22
    • A quality control method and apparatus using a bar code data entry system that improves product quality through collection and processing of accurate information in real time by entering the production particulars from a manufacturing process to a sending-out process with the bar code system and storing them in a system control computer so as to prevent defective products from being sent out and avoid repetitive occurrences of the same failure. The bar code system is installed in the production line so as to immediately suspend the production line in case of a situation corresponding to production line stop conditions, thereby preventing repetitive occurrences of the same failure and sending-out of numerous defective products even after some with defects have been sent.
    • 一种使用条形码数据输入系统的质量控制方法和装置,其通过使用条形码系统输入从制造过程到发送过程的生产细节并且存储它们来实时收集和处理精确信息来提高产品质量 在系统控制计算机中,以防止错误产品被发出,并避免重复出现同样的故障。 条形码系统安装在生产线上,以便在与生产线停止条件相对应的情况下立即挂起生产线,从而防止重复发生同样的故障和发出许多缺陷产品,甚至在一些与 缺陷已发送。
    • 5. 发明授权
    • Method and system for optimized material movement within a computer
based manufacturing system utilizing global positioning systems
    • 在利用全球定位系统的基于计算机的制造系统中优化材料运动的方法和系统
    • US5835377A
    • 1998-11-10
    • US822892
    • 1997-03-24
    • Ronald Roscoe Bush
    • Ronald Roscoe Bush
    • B23Q41/08B65G1/137B65G43/08B65G61/00G01S5/00G01S5/14G01S19/16G01S19/48G05B19/418G06Q10/08G08B21/22G06F19/00
    • G08B21/22G01S5/0027G06Q10/08G01S2205/002G01S2205/008Y02P90/18Y02P90/20
    • A method and system for optimized material movement within a computer based manufacturing system utilizing global positioning systems. A tracking module which includes a wireless communication device, such as a cellular telephone chip set, and a position determination system, such as a global positioning receiver chip set, is built into each shipping container, vehicle or the like which is utilized to transport material for a computer based manufacturing system. The source and itinerary for each shipment of material, as well as a manufacturing schedule, are then loaded into the computer system which controls the manufacturing system. Periodically, the location of each shipment is then determined by querying the tracking module for a current actual location which is then compared within the computer system with a planned location, determined from the stored itinerary for that shipment. Variations in location of a selected shipment which exceed a specified amount are then utilized to initiate a variation in the manufacturing process, issue alternate shipment orders or initiate the selection of an alternate source for the material within that shipment.
    • 一种利用全球定位系统在基于计算机的制造系统内优化材料运动的方法和系统。 包括诸如蜂窝式电话芯片组之类的无线通信装置和诸如全球定位接收器芯片组的位置确定系统的跟踪模块被内置在用于传输材料的每个运输容器,车辆等中 用于基于计算机的制造系统。 然后将每批材料的出货和行程以及制造进度加载到控制制造系统的计算机系统中。 定期地,通过向跟踪模块查询当前的实际位置来确定每个货物的位置,然后在计算机系统内将该当前实际位置与从所存储的用于该货物的行程确定的计划位置进行比较。 然后利用超过指定数量的所选货物的位置变化来启动制造过程中的变化,发出备用装运单或启动对该货物内的材料的替代来源的选择。
    • 6. 发明授权
    • Work instruction system and conveyance control system in production line
    • 生产线上的工作指导系统和输送控制系统
    • US5793638A
    • 1998-08-11
    • US620756
    • 1996-03-18
    • Yoshihiro YaoNobuo MiyamotoHideyuki Wakai
    • Yoshihiro YaoNobuo MiyamotoHideyuki Wakai
    • B23P21/00B23Q41/08G05B19/418G06F17/00
    • B23P21/004B23Q41/08G05B19/41865G05B19/4189B23P2700/50Y02P90/20Y02P90/28
    • An object of this invention is to provide efficient operations of a production line for producing finished products by performing working in which a variety of parts are selectively combined with one another during a plurality of processes. A semi-finished product produced in processes (1 and 2) is assigned to an article number; parts serving as raw materials, a supplier of the semi-finished product, or a destination of the semi-finished product or part are specified; and these specified data are distributed and transmitted from a higher level system (4) to respective control systems (5, 6, 7 and 8) as planned data to be executed and planned data to be received. The respective systems display the contents of the data thus transmitted on display sections (52, 62, 72 and 82), issue work instructions on the basis of the contents of the data, and output request instructions to the systems (6, 7 and 8) of the supplier side on the basis of the displayed contents or output supply instructions to the destination systems (5, 6 and 7). The system which has received the request instruction outputs a conveyance instruction to the conveyance control system (9) to convey the raw materials to the system which has output the request instruction, while the system which has received the supply instruction outputs a conveyance instruction to the conveyance control system (9) to convey the raw material from the system which has output the supply instruction.
    • 本发明的一个目的是提供一种用于生产成品的生产线的有效操作,通过执行在多个工艺中各种部件彼此选择性地组合的工作。 将过程(1和2)中生产的半成品分配给商品编号; 指定作为原材料的部件,半成品供应商或半成品或部件的目的地; 并且这些指定的数据被分配并从较高级系统(4)发送到相应的控制系统(5,6,7和8),作为待执行的计划数据和待接收的计划数据。 相应的系统显示在显示部分(52,62,72和82)上发送的数据的内容,基于数据的内容发出工作指令,并向系统(6,7和8)输出请求指令 )根据显示的内容或输出供给指示到目的地系统(5,6和7)。 已经接收到请求指令的系统向输送控制系统(9)输出输送指令,以将原材料输送到输出请求指令的系统,而接收到供给指令的系统向 输送控制系统(9)从输出供应指示的系统输送原料。
    • 7. 发明授权
    • Method and apparatusa for determining supply sequence of products ot be
processed to production line
    • 用于确定待处理生产线的产品供应顺序的方法和装置
    • US5506783A
    • 1996-04-09
    • US268375
    • 1994-06-29
    • Kiyofumi TanakaJunichi IkebeHidetoshi Haga
    • Kiyofumi TanakaJunichi IkebeHidetoshi Haga
    • B23Q41/08B65G61/00G05B15/02G05B19/418G06Q50/00G06Q50/04G06F17/00
    • G06Q10/04
    • A method of determining supply sequence of products to be processed to an N-step flow shop type production line, where N is an integer N greater than or equal to 2, is disclosed. To optimize the production time of all the products in the N-step flow shop type production line with high precision, the supply sequence of products to be processed to the N-step flow shop type production line is determined by virtually dividing the N steps to 2 virtual steps on the basis of a total number of necessary man-hour of products to be processed, sequencing the supply of the products to be processed in one of the virtual steps to a first step of the N steps in the order of smallness of the required man-hours for the product, storing the product to be processed in the other virtual step in a stack memory as products for which a new supply sequence is to be determined and repeating the supply sequence determining processing recurrently as long as N is greater than or equal to 2 and the stack memory contains stored virtual steps.
    • 公开了一种确定要处理的产品的供应顺序的方法,其N为大于或等于2的整数N的N步流动车型生产线。 为了优化N级流程车间型生产线中所有产品的生产时间,精确度高,N级流程车间型生产线的加工产品供应顺序通过将N步骤实际划分为 基于要处理的产品的必要工时的总数的2个虚拟步骤,将要在其中一个虚拟步骤中处理的产品的供应排序到N个步骤的第一步以小的顺序 产品所需的工时,将要处理的产品存储在堆叠存储器中的另一个虚拟步骤中,作为要确定新的供应顺序的产品,并且只要N更大,则重复供应顺序确定处理 大于或等于2,堆栈内存包含存储的虚拟步骤。
    • 8. 发明授权
    • Method and apparatus for display and interactive modification of the
tasks in a production plan
    • 用于在生产计划中显示和交互修改任务的方法和装置
    • US5440681A
    • 1995-08-08
    • US185721
    • 1994-01-24
    • Michiharu Kudo
    • Michiharu Kudo
    • B23Q41/08B65G61/00G05B19/418G06F17/24G06Q50/00G06Q50/04G06F3/00
    • G06Q10/06G06F17/246G06Q10/0631
    • A method and apparatus for the interactive modification of a production schedule using a graphical user interface. Each production task is represented by one or more primitive tasks. A primitive task is defined as that part of a production task for which the production amount or load remains unchanged. The primitive tasks are shown graphically on a display device as rectangular objects and are assigned attributes that are used to establish modification rules governing the way in which the graphical shapes change in response to the user's manipulation of the rectangular object representing one primitive task. A user can manipulate any primitive task through the graphical interface, and thereby modify the shapes of other primitive tasks which belong to the same production task in accordance with the modification rules. After manipulation of one or more primitive tasks, a graphical representation of a production schedule for a plurality of tasks is displayed which can be further optimized to achieve production load balancing.
    • 一种用于使用图形用户界面交互修改生产计划的方法和装置。 每个生产任务由一个或多个原始任务表示。 原始任务被定义为生产量或负载保持不变的生产任务的那部分。 原始任务在显示设备上以图形方式显示为矩形对象,并且被分配属性,其被用于建立修改规则,该修改规则控制图形形状响应于用户对表示一个原始任务的矩形对象的操纵而改变的方式。 用户可以通过图形界面操纵任何原始任务,从而根据修改规则修改属于同一生产任务的其他原始任务的形状。 在操纵一个或多个原始任务之后,显示多个任务的生产计划的图形表示,其可进一步优化以实现生产负载平衡。
    • 9. 发明授权
    • Operating time analyzing apparatus for an injection molding machine
    • 注塑机的运行时间分析装置
    • US5344301A
    • 1994-09-06
    • US961900
    • 1993-01-08
    • Masao KamiguchiOsamu SaitoKazuo KubotaMasanobu Takemoto
    • Masao KamiguchiOsamu SaitoKazuo KubotaMasanobu Takemoto
    • B23Q41/08B29C45/76G05B19/418G07C3/04
    • B29C45/76B29C45/762G07C3/04
    • An operating time analyzing apparatus capable of automatically determining, storing, and analyzing the operating time of an injection molding machine for each operating condition. This apparatus detects the operating conditions of the injection molding machine through internal processing with a PMCCPU 14 for the sequence control of the injection molding machine. While specific operating conditions are detected, fine times .DELTA.t, execution cycles of the internal processing, are added in succession. By doing this, integrated time for each operating condition, that is, operating time for each operating condition, is calculated. This operating time is stored in a nonvolatile RAM 8 for each operating condition of the injection molding machine through the processing by the PMCCPU 14. The respective time-based ratios of the individual operating states and the like are calculated on the basis of the correlation between the operating times stored for the individual operating conditions, and displayed, along with the operating times for the individual operating conditions, with a CRT display unit of a manual data input device 18 corresponding to the operating conditions of the injection molding machine.
    • PCT No.PCT / JP92 / 00623 Sec。 371日期:1993年1月8日 102(e)日期1993年1月8日PCT提交1992年5月14日PCT公布。 WO92 / 20509 PCT公开号 日期:1992年11月26日。一种能够自动确定,存储和分析每个操作条件下的注射成型机的操作时间的操作时间分析装置。 该装置利用用于注射成型机的顺序控制的PMCCPU 14通过内部处理来检测注射成型机的操作条件。 当检测到特定的操作条件时,连续添加精细时间DELTA t,内部处理的执行周期。 通过这样做,计算每个操作条件的集成时间,即每个操作条件的操作时间。 该操作时间通过PMCCPU 14的处理存储在注射成型机的每个操作条件的非易失性RAM 8中。各个操作状态等的各个基于时间的比率是根据 对于各个操作条件存储的操作时间,以及与各个操作条件的操作时间一起显示,与用于注射成型机的操作条件的手动数据输入装置18的CRT显示单元一起显示。
    • 10. 发明授权
    • Fault processing system for processing faults of producing points
    • 故障处理系统处理生产点故障
    • US5280515A
    • 1994-01-18
    • US728888
    • 1991-07-10
    • Mamoru Nagatsu
    • Mamoru Nagatsu
    • B23Q41/08G05B19/418G06F11/07G06F11/22G06F11/36G06F13/00H04M11/00
    • G06F11/2273G06F11/0748G06F11/079Y02P90/265
    • A fault processing system processes a fault which is generated in one or a plurality of producing points which design and produce products according to orders received from customers. The fault processing system includes a first producing point which is used as a center producing point, second producing points, and one or a plurality of communication networks coupling the first and second producing points. Each of the second producing points comprise a first device for detecting a fault generated in a program module of the second producing point and a second device for notifying the fault and information identifying program module in which the fault is generated to the first producing point responsive to the first device. The first producing point comprises a third device for analyzing the fault notified from the second producing point depending on whether the program module in which the fault is generated is a common program module or a particular program module based on the information. The common program module is used in common at a plurality of second producing points, and the particular program module is used exclusively in the second producing point to which the particular program module belongs.
    • 故障处理系统处理根据从客户接收的订单设计和生产产品的一个或多个生产点中产生的故障。 故障处理系统包括:第一生产点,其用作中心产生点,第二生产点以及耦合第一和第二生产点的一个或多个通信网络。 每个第二产生点包括用于检测在第二产生点的程序模块中产生的故障的第一装置和用于通知故障的第二装置和识别程序模块的信息,其中产生故障的第一装置响应于 第一个设备。 第一生产点包括第三装置,用于根据是否产生故障的程序模块是基于该信息的公共程序模块或特定程序模块来分析从第二生产点通知的故障。 公共程序模块在多个第二生产点共同使用,特定程序模块专门用于特定程序模块所属的第二生产点。