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    • 1. 发明授权
    • Spark plug with multi-layer firing tip
    • 火花塞与多层点火尖
    • US07521850B2
    • 2009-04-21
    • US11602146
    • 2006-11-20
    • James D. Lykowski
    • James D. Lykowski
    • H01T13/20
    • H01T13/39H01R13/03H01T13/20H01T21/02Y10T29/49002Y10T29/49117Y10T29/49147Y10T29/49169Y10T29/49204Y10T29/5195
    • A spark plug having a multilayer firing tip that minimizes the amount of precious metal used and a method of assembling a spark plug with a multilayer firing tip. The firing tip includes a discharge end and a weld end, with the weld end being connected to a center electrode, and more specifically to a base electrode on the center electrode. The weld end has a coefficient of thermal expansion, which is not between the values for the coefficients of thermal expansion for the discharge end and the base electrode. More specifically, the weld end has a coefficient of thermal expansion which is greater than the coefficients of thermal expansion for the discharge end and base electrode. The weld end is formed from Nickel and Chromium with a limited amount of additional elements. The spark plug is assembled by providing a first elongated material formed from the material used for the discharge end and a second elongated material formed from a material used for the weld end. The two materials are then joined to form a single joined material and are severed to create a firing tip. The firing tip is welded to the center electrode of the spark plug and more specifically, the base electrode.
    • 一种火花塞,其具有使所使用的贵金属的量最小化的多层烧制尖端以及具有多层烧制尖端的火花塞的组装方法。 点火头包括排出端和焊接端,焊接端连接到中心电极,更具体地说,连接到中心电极上的基极。 焊接端具有热膨胀系数,其不在用于放电端和基极的热膨胀系数的值之间。 更具体地,焊接端具有大于放电端和基极的热膨胀系数的热膨胀系数。 焊接端由镍和铬形成,其数量有限。 通过提供由用于排出端的材料形成的第一细长材料和由用于焊接端的材料形成的第二细长材料来组装火花塞。 然后将两种材料连接以形成单个连接的材料并被切断以产生点火尖端。 将点火焊头焊接在火花塞的中心电极上,更具体地说是焊接在基极上。
    • 2. 发明授权
    • Spark plug with noble metal chip joined by unique laser welding and fabrication method thereof
    • 具有贵金属芯片的火花塞通过独特的激光焊接连接起来及其制造方法
    • US07306502B2
    • 2007-12-11
    • US11700149
    • 2007-01-31
    • Tsunenobu Hori
    • Tsunenobu Hori
    • H01T21/02
    • H01T21/02H01T13/39Y10T29/5195
    • A spark plug is provided which ensures the reliability of a weld between a noble metal chip and a ground electrode as well as higher durability and ignitability of fuel. The ground electrode is joined to a metal shell, after which the noble metal chip is laser-welded to the ground electrode. The laser welding is achieved by emitting laser beams around an interface between the noble metal chip and the ground electrode outside a given angular range within which the metal shell will be an obstruction to the traveling of the laser beams. Specifically, the laser beams are emitted without any optical interference with the metal shell. This permits the angle between the orientation of each of the laser beams and the surface of the ground electrode to be minimized regardless of the metal shell, thus ensuring a desired depth of the fused portions in the noble metal chip.
    • 提供了一种火花塞,其确保了贵金属芯片和接地电极之间的焊接的可靠性以及燃料的更高的耐久性和可燃性。 接地电极与金属壳体接合,然后将贵金属芯片激光焊接到接地电极。 激光焊接是通过将激光束围绕在贵金属芯片和接地电极之间的界面上,在给定的角度范围外发射激光束,在该范围内金属壳将成为激光束的行进的障碍物。 具体地说,激光束与金属壳没有任何光学干涉而发射。 这允许每个激光束的取向与接地电极的表面之间的角度最小化,而不管金属壳如何,从而确保贵金属芯片中熔融部分的期望深度。
    • 3. 发明授权
    • Method for manufacturing spark plug using bending process for earth electrode
    • 用于接地电极弯曲工艺制造火花塞的方法
    • US07097525B2
    • 2006-08-29
    • US10921359
    • 2004-08-19
    • Syushi OdaShigeki Tamura
    • Syushi OdaShigeki Tamura
    • H01T21/02
    • H01T21/02Y10T29/5195
    • A spark plug is provided after a provisional bending process, during which the earth electrode is provisionally bent at almost 90 degrees. The earth electrode, one of both ends is joined to a housing member, has first and second end-side surfaces located mutually back to back and a tip surface connecting both end-side surfaces. A noble metal chip is mounted on the first end-side surface. A bending punch is set, which has a first pressing surface to be fitted to the second end-side surface located and a second pressing surface to be fitted to a tip surface. The bending punch is first moved so that the second pressing surface comes in contact with the tip surface of the earth electrode, and then moved so that the first pressing surface presses the second end-side surface in the axial direction of the center electrode. Accordingly, a main bending process is performed.
    • 在临时弯曲处理之后提供火花塞,在此期间接地电极被临时弯曲几乎为90度。 接地电极的两端中的一端接合到壳体部件,具有相互背靠背相对配置的第一和第二端侧面以及连接两端面的端面。 贵金属芯片安装在第一端侧表面上。 设置弯曲冲头,该弯曲冲头具有装配到位于第二端侧表面的第一按压表面和装配到尖端表面的第二按压表面。 首先移动弯曲冲头,使得第二按压表面与接地电极的尖端表面接触,然后移动,使得第一按压表面沿着中心电极的轴向按压第二端侧表面。 因此,进行主弯曲处理。
    • 8. 发明申请
    • Method of forming a spark plug with multi-layer firing tip
    • 用多层点火头形成火花塞的方法
    • US20070130751A1
    • 2007-06-14
    • US11602028
    • 2006-11-20
    • James Lykowski
    • James Lykowski
    • H01R9/00H01R43/00
    • H01T13/39H01R13/03H01T13/20H01T21/02Y10T29/49002Y10T29/49117Y10T29/49147Y10T29/49169Y10T29/49204Y10T29/5195
    • A spark plug having a multilayer firing tip that minimizes the amount of precious metal used and a method of assembling a spark plug with a multilayer firing tip. The firing tip includes a discharge end and a weld end, with the weld end being connected to a center electrode, and more specifically to a base electrode on the center electrode. The weld end has a coefficient of thermal expansion, which is not between the values for the coefficients of thermal expansion for the discharge end and the base electrode. More specifically, the weld end has a coefficient of thermal expansion which is greater than the coefficients of thermal expansion for the discharge end and base electrode. The weld end is formed from Nickel and Chromium with a limited amount of additional elements. The spark plug is assembled by providing a first elongated material formed from the material used for the discharge end and a second elongated material formed from a material used for the weld end. The two materials are then joined to form a single joined material and are severed to create a firing tip. The firing tip is welded to the center electrode of the spark plug and more specifically, the base electrode.
    • 一种火花塞,其具有使所使用的贵金属的量最小化的多层烧制尖端以及具有多层烧制尖端的火花塞的组装方法。 点火头包括排出端和焊接端,焊接端连接到中心电极,更具体地说,连接到中心电极上的基极。 焊接端具有热膨胀系数,其不在用于放电端和基极的热膨胀系数的值之间。 更具体地,焊接端具有大于放电端和基极的热膨胀系数的热膨胀系数。 焊接端由镍和铬形成,其数量有限。 通过提供由用于排出端的材料形成的第一细长材料和由用于焊接端的材料形成的第二细长材料来组装火花塞。 然后将两种材料连接以形成单个连接的材料并被切断以产生点火尖端。 将点火焊头焊接在火花塞的中心电极上,更具体地说是焊接在基极上。
    • 10. 发明申请
    • Method and apparatus for manufacturing spark plug for internal combustion engine
    • 内燃机火花塞的制造方法及装置
    • US20070054581A1
    • 2007-03-08
    • US11220636
    • 2005-09-08
    • Shigeo FujitaMasahiro EnumaShinichiro Mitsumatsu
    • Shigeo FujitaMasahiro EnumaShinichiro Mitsumatsu
    • H01T21/02B23P21/00
    • H01T21/02H01T13/20Y10T29/5195
    • A method and apparatus for manufacturing a spark plug, the spark plug being defined herein, the method including a center electrode position measuring step of measuring an X-directional position of the front end of the center electrode; a regulation member positioning step of positioning an X-directional position of a regulation member based on the X-directional position of the front end of the center electrode measured in the center electrode position measuring step, the regulation member regulating an X-directional position of a front end surface of the ground electrode when the ground electrode is pressed and bent in a Y direction; and a gap forming step of using the regulation member to regulate the X-directional position of the front end surface of the ground electrode while pressing and bending the ground electrode in the Y direction so as to form the spark discharge gap; wherein: the X direction and the Y direction are as defined herein.
    • 一种用于制造火花塞的方法和装置,该火花塞在本文中定义,该方法包括测量中心电极前端的X方向位置的中心电极位置测量步骤; 调节构件定位步骤,基于在中心电极位置测量步骤中测量的中心电极的前端的X方向位置来定位调节构件的X方向位置,调节构件调节X方向位置 接地电极的前端面,在接地电极被按压并沿Y方向弯曲时; 以及间隙形成步骤,其使所述调节部件在所述接地电极沿Y方向按压弯曲的同时调节所述接地电极的前端面的X方向位置,以形成所述火花放电间隙; 其中:X方向和Y方向如本文所定义。