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    • 10. 发明申请
    • REACTOR METHOD OF MANUFACTURE FOR SAME
    • 反应器制造方法
    • US20130008890A1
    • 2013-01-10
    • US13636099
    • 2011-03-17
    • Junichi EsakiYoshitomo KajinamiHiroyuki KatoYasuhiro Matsumoto
    • Junichi EsakiYoshitomo KajinamiHiroyuki KatoYasuhiro Matsumoto
    • H05B6/22H01F41/00
    • H01F27/255H01F1/26H01F27/323H01F41/0246H01F41/122H01F2017/048Y10T29/4902
    • [Problem] When a core is configured by injection-molding a mixture including a soft magnetic powder and a thermoplastic resin and a reactor is manufactured by integrating a coil in a state where the coil is embedded in the inner portion of core, positional misalignment or deformation of coil at the time of molding the core can be effectively prevented, and the core can be favorably molded using an injection molding method.[Solution Means] A reactor 15 is manufactured through a step A of encasing a coil 10 configured by winding a wire in a state where an insulating layer is interposed between the wires with an electrically insulating resin to mold an encased coil body 24, and a step of molding a core 16 by injection-molding a mixture including a soft magnetic powder and a thermoplastic resin in a state where the encased coil body 24 is enclosed. In addition, the injection molding of the core 16 is performed so as to be divided into a step in which a primary molded body 16-1 having a container shape alone is molded and a step in which a secondary molded body 16-2 is molded in a state where the encased coil body 24 is set along with the primary molded body 16-1.
    • [问题]当通过注射成型包含软磁性粉末和热塑性树脂的混合物来构造芯体时,通过在线圈嵌入在芯部内部的状态下集成线圈来制造反应器,位置偏移或 可以有效地防止成型芯部时的线圈变形,并且可以使用注射成型方法有利地模制芯部。 [解决方案]通过步骤A制造电抗器15,该步骤A包围线圈10,该线圈10通过在电绝缘树脂之间插入绝缘层的状态下缠绕导线而构成,以模制封装的线圈体24,并且 在封装有线圈体24的状态下通过注射成型包含软磁性粉末和热塑性树脂的混合物来成型芯16的步骤。 此外,进行芯部16的注射成型,以被分成如下步骤:其中仅成型具有容器形状的一次成型体16-1和其中模制二次成型体16-2的步骤 在被封装的线圈体24与一次成型体16-1一起设置的状态下。