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1. 发明授权

US10011902B1 Process for fabricating composite parts by low melting point impregnation 有权
公开(公告)号：US10011902B1
公开(公告)日：2018-07-03
申请号：US14906959
申请日：2014-07-15
申请人： HERAKLES
发明人： Eric Philippe , Eric Bouillon , Emilie Courcot , Sébastien Jimenez
IPC分类号： C23C16/00 , C23C16/22 , C04B35/628 , C04B35/80 , C04B35/83
CPC分类号： C23C16/22 , C04B35/573 , C04B35/62844 , C04B35/62868 , C04B35/62873 , C04B35/62897 , C04B35/80 , C04B35/806 , C04B35/83 , C04B2235/3817 , C04B2235/3821 , C04B2235/3839 , C04B2235/3843 , C04B2235/3873 , C04B2235/405 , C04B2235/421 , C04B2235/422 , C04B2235/428 , C04B2235/48 , C04B2235/5216 , C04B2235/524 , C04B2235/5244 , C04B2235/5248 , C04B2235/5252 , C04B2235/5256 , C04B2235/5436 , C04B2235/5445 , C04B2235/614 , C04B2235/616 , C04B2235/72 , C22C47/06 , C22C47/08 , C22C49/14
摘要： A method of fabricating a composite material part, the method including making a consolidated fiber preform, the fibers of the preform being carbon or ceramic fibers and being coated with an interphase; obtaining a consolidated and partially densified fiber preform, the partial densification comprising using chemical vapor infiltration to form a first matrix phase on the interphase; and continuing densification of the fiber preform by infiltrating an infiltration composition containing at least silicon and at least one other element suitable for lowering the melting temperature of the infiltration composition to a temperature less than or equal to 1150° C.

2. 发明授权

US09714686B2 Ceramic preform and method 有权
公开(公告)号：US09714686B2
公开(公告)日：2017-07-25
申请号：US14536133
申请日：2014-11-07
申请人： INTELLECTUAL PROPERTY HOLDINGS, LLC
发明人： Dan T. Moore , Evelyn M. Deliso , Joseph B. Richey, III
IPC分类号： F16D65/12 , C04B38/06 , B22D19/00 , B22D19/02 , C04B35/565 , C04B35/626 , C04B35/80 , C04B41/88 , C04B41/00 , C04B41/51 , C04B111/00 , F16D65/02
CPC分类号： F16D65/125 , B22D19/0081 , B22D19/02 , C04B35/565 , C04B35/626 , C04B35/62685 , C04B35/806 , C04B38/06 , C04B41/009 , C04B41/5155 , C04B41/88 , C04B2111/00362 , C04B2111/00931 , C04B2235/3418 , C04B2235/5228 , C04B2235/5264 , C04B2235/606 , C04B2235/77 , C22C32/0063 , C22C47/06 , C22C47/068 , C22C47/12 , C22C49/06 , F16D65/126 , F16D2065/1384 , C04B38/0074 , C04B41/4521 , C04B41/4523 , C04B41/5096 , C04B41/5127 , C04B38/00
摘要： The present application discloses a ceramic preform, a method of making a ceramic preform, a MMC comprising a ceramic preform, and a method of making a MMC. The method of making a ceramic preform generally comprises preparing reinforcing fibers, preparing a ceramic compound, and forming the compound into a desired shape to create the ceramic preform. In certain embodiments, the ceramic compound is formed as either a disc or a ring for use in a brake disc metal matrix composite. The metal matrix composite generally comprises the ceramic preform infiltrated with a molten metal to form the brake disc metal matrix composite. The method of making the metal matrix composite generally comprises heating the ceramic preform, placing the ceramic preform in a mold cavity of a die cast mold, and introducing molten metal into the mold cavity to infiltrate the ceramic preform to form the brake disc metal matrix composite.

3. 发明申请

US20160108980A1 CERAMIC PREFORM AND METHOD 有权
标题翻译：陶瓷预选和方法
公开(公告)号：US20160108980A1
公开(公告)日：2016-04-21
申请号：US14536133
申请日：2014-11-07
申请人： INTELLECTUAL PROPERTY HOLDINGS, LLC
发明人： DAN T. MOORE , EVELYN M. DELISO , JOSEPH B. RICHEY, III
IPC分类号： F16D65/12 , B22D19/00 , C04B38/06
CPC分类号： F16D65/125 , B22D19/0081 , B22D19/02 , C04B35/565 , C04B35/626 , C04B35/62685 , C04B35/806 , C04B38/06 , C04B41/009 , C04B41/5155 , C04B41/88 , C04B2111/00362 , C04B2111/00931 , C04B2235/3418 , C04B2235/5228 , C04B2235/5264 , C04B2235/606 , C04B2235/77 , C22C32/0063 , C22C47/06 , C22C47/068 , C22C47/12 , C22C49/06 , F16D65/126 , F16D2065/1384 , C04B38/0074 , C04B41/4521 , C04B41/4523 , C04B41/5096 , C04B41/5127 , C04B38/00
摘要： The present application discloses a ceramic preform, a method of making a ceramic preform, a MMC comprising a ceramic preform, and a method of making a MMC. The method of making a ceramic preform generally comprises preparing reinforcing fibers, preparing a ceramic compound, and forming the compound into a desired shape to create the ceramic preform. In certain embodiments, the ceramic compound is formed as either a disc or a ring for use in a brake disc metal matrix composite. The metal matrix composite generally comprises the ceramic preform infiltrated with a molten metal to form the brake disc metal matrix composite. The method of making the metal matrix composite generally comprises heating the ceramic preform, placing the ceramic preform in a mold cavity of a die cast mold, and introducing molten metal into the mold cavity to infiltrate the ceramic preform to form the brake disc metal matrix composite.
摘要翻译：本申请公开了陶瓷预制件，制造陶瓷预制件的方法，包括陶瓷预制件的MMC以及制造MMC的方法。制造陶瓷预制棒的方法通常包括制备增强纤维，制备陶瓷化合物，并将化合物形成所需形状以产生陶瓷预制件。在某些实施方案中，陶瓷化合物形成为用于制动盘金属基质复合材料的盘或环。金属基复合材料通常包括浸入熔融金属的陶瓷预制件，以形成制动盘金属基质复合材料。制造金属基复合材料的方法通常包括加热陶瓷预制件，将陶瓷预制件放置在压铸模具的模腔中，并将熔融金属引入模腔以渗透陶瓷预制件以形成制动盘金属基复合材料。

4. 发明授权

US08684255B2 Method of manufacturing an elongate insert made of a metal matrix composite 有权
标题翻译：制造由金属基质复合材料制成的细长插入件的方法
公开(公告)号：US08684255B2
公开(公告)日：2014-04-01
申请号：US13637593
申请日：2011-03-30
申请人： Jean-Michel Patrick Maurice Franchet , Gilles Charles Casimir Klein , Richard Masson , Louis Salvat
发明人： Jean-Michel Patrick Maurice Franchet , Gilles Charles Casimir Klein , Richard Masson , Louis Salvat
IPC分类号： B32B37/10 , D02G3/24 , D02G3/36
CPC分类号： C22C47/20 , B22F2998/10 , C22C47/04 , C22C47/06 , B22F3/15
摘要： A method of manufacturing an elongate insert configured to be integrated by CIC in a metal container, including coated yarns bonded together, the coated yarns being formed from metal-coated ceramic fibers. The method includes placing the coated yarns side by side in a bundle and pulling the fiber bundle through a shaping element so as to compact the fiber bundle transversely while forming the fiber bundle so as to have a defined cross section. A metal part incorporating a fibrous insert can be manufactured by the CIC technique.
摘要翻译：一种制造细长插入件的方法，所述细长插入件构造成由CIC整合在金属容器中，包括粘合在一起的涂覆纱线，所述涂覆纱线由金属涂覆的陶瓷纤维形成。该方法包括将包覆的纱线并排放置成束并将纤维束拉过成形元件，以便在形成纤维束时横向压实纤维束以具有限定的横截面。包含纤维插入物的金属部件可以通过CIC技术制造。

5. 发明授权

US08377547B2 Carbon fiber-metal composite material and method of producing the same 失效
标题翻译：碳纤维 - 金属复合材料及其制造方法
公开(公告)号：US08377547B2
公开(公告)日：2013-02-19
申请号：US12216575
申请日：2008-07-08
申请人： Toru Noguchi , Akira Magario
发明人： Toru Noguchi , Akira Magario
IPC分类号： C22C49/06 , C22C49/14 , C22C47/08
CPC分类号： B22F1/0059 , B22F2998/00 , B22F2999/00 , C22C47/04 , C22C47/06 , C22C49/14 , Y10T428/12007 , Y10T428/249927 , Y10T428/249945 , Y10T428/256 , C22C47/08 , C22C29/14 , B22F1/0018
摘要： A method of producing a carbon fiber-metal composite material includes: (a) mixing an elastomer, a reinforcement filler, and carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; and (b) replacing the elastomer in the carbon fiber composite material with a metal material, wherein the reinforcement filler improves rigidity of at least the metal material.
摘要翻译：制造碳纤维 - 金属复合材料的方法包括：（a）混合弹性体，增强填料和碳纳米纤维，并通过施加剪切力来分散碳纳米纤维以获得碳纤维复合材料; 和（b）用金属材料代替碳纤维复合材料中的弹性体，其中增强填料提高至少金属材料的刚性。

6. 发明授权

US08303869B2 Composite material and method of producing the same, and composite metal material and method of producing the same 有权
标题翻译：复合材料及其制造方法，以及复合金属材料及其制造方法
公开(公告)号：US08303869B2
公开(公告)日：2012-11-06
申请号：US12852110
申请日：2010-08-06
申请人： Akira Magario , Toru Noguchi
发明人： Akira Magario , Toru Noguchi
IPC分类号： B29C59/00 , B22D19/14
CPC分类号： B82Y30/00 , B22F1/0059 , C22C1/1005 , C22C1/1015 , C22C47/06 , C22C47/08 , C22C49/14 , Y10T428/30
摘要： A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.
摘要翻译：一种生产复合材料的方法，其包括碳基材料和颗粒状或纤维状金属材料Z.该方法包括步骤（a）至（c）。在步骤（a）中，至少将第一碳材料和金属材料Z混合成弹性体，并通过施加剪切力来分散第一碳材料和金属材料Z以获得复合弹性体，金属材料Z具有熔点低于第一碳材料的熔点。在步骤（b）中，对复合弹性体进行热处理以使弹性体汽化，得到包含第二碳材料和金属材料Z的中间复合材料。在步骤（c）中，对中间复合材料进行热处理与包含熔点低于金属材料Z的熔点的元素Y的物质一起蒸发含有元素Y的物质。

7. 发明授权

US08053506B2 Carbon fiber composite material and method of producing the same, formed product of carbon fiber composite and method of producing the same, carbon fiber-metal composite material and method of producing the same, and formed product of carbon fiber-metal composite and method of producing the same 有权
标题翻译：碳纤维复合材料及其制造方法，碳纤维复合材料的成型及其制造方法，碳纤维 - 金属复合材料及其制造方法，以及碳纤维 - 金属复合材料的制造方法及其制造方法一样
公开(公告)号：US08053506B2
公开(公告)日：2011-11-08
申请号：US10895351
申请日：2004-07-21
申请人： Toru Noguchi , Akira Magario
发明人： Toru Noguchi , Akira Magario
IPC分类号： C08K3/04 , C08K3/08 , B29C70/00
CPC分类号： B29C43/24 , B22F1/0059 , B22F2999/00 , B29K2105/162 , B82Y30/00 , C08J5/005 , C08J5/042 , C08J2321/00 , C08K7/06 , C08K7/18 , C08L21/00 , C22C26/00 , C22C47/06 , C22C47/08 , C22C49/14 , C22C2026/002 , Y10T428/25 , B22F1/0018
摘要： A method of producing a carbon fiber composite material including: mixing an elastomer which includes an unsaturated bond or a group having affinity to carbon nanofibers with metal particles; and dispersing the carbon nanofibers into the elastomer including the metal particles by a shear force.
摘要翻译：一种碳纤维复合材料的制造方法，其特征在于，将包含不饱和键的弹性体或与碳纳米纤维具有亲和性的基团与金属粒子混合; 并通过剪切力将碳纳米纤维分散到包含金属颗粒的弹性体中。

8. 发明申请

US20110086218A9 COMPOSITE MATERIAL, HAVING HIGH THERMAL CONDUCTIVITY AND LOW THERMAL EXPANSION COEFFICIENT, AND HEAT-DISSIPATING SUBSTRATE, AND THEIR PRODUCTION METHODS 有权
标题翻译：具有高导热系数和低热膨胀系数的复合材料和散热基板及其生产方法
公开(公告)号：US20110086218A9
公开(公告)日：2011-04-14
申请号：US11678391
申请日：2007-02-23
申请人： Hideko Fukushima
发明人： Hideko Fukushima
IPC分类号： B32B3/26
CPC分类号： C04B41/009 , C04B41/4523 , C04B41/52 , C04B41/81 , C04B41/89 , C04B2111/00844 , C22C1/1036 , C22C47/06 , C22C2001/1021 , H01L21/4878 , H01L23/373 , H01L23/3733 , H01L23/3736 , H01L2924/0002 , Y10T428/12493 , Y10T428/249957 , Y10T428/249967 , Y10T428/249969 , Y10T428/24997 , Y10T428/30 , Y10T428/31678 , C04B41/0072 , C04B41/4521 , C04B41/5096 , C04B41/5155 , C04B41/5127 , C04B41/515 , C04B41/5116 , C04B41/51 , C04B41/4541 , C04B41/5144 , C04B35/522 , C04B38/00 , H01L2924/00
摘要： A composite material having a high thermal conductivity and a small thermal expansion coefficient, which is obtained by impregnating a porous graphitized extrudate with a metal; the composite material having such anisotropy that the thermal conductivity and the thermal expansion coefficient are 250 W/mK a more and less than 4×10−6/K, respectively, in an extrusion direction; and that the thermal conductivity and the thermal expansion coefficient are 150 W/mK or more and 10×10−6/K or less, respectively, in a direction perpendicular to the extrusion direction.
摘要翻译：通过用金属浸渍多孔石墨化挤出物获得的具有高热导率和热膨胀系数小的复合材料; 具有各向异性的复合材料，导热性和热膨胀系数分别在挤出方向上分别为250W / mK以上且小于4×10-6 / K; 热导率和热膨胀系数分别在垂直于挤出方向的方向上为150W / mK以上且10×10-6 / K以下。

9. 发明授权

US07758962B2 Composite metal material and method of producing the same, caliper body, bracket, disk rotor, drum, and knuckle 有权
标题翻译：复合金属材料及其制造方法，卡钳体，托架，盘转子，滚筒和转向节
公开(公告)号：US07758962B2
公开(公告)日：2010-07-20
申请号：US11219707
申请日：2005-09-07
申请人： Akira Magario , Toru Noguchi
发明人： Akira Magario , Toru Noguchi
IPC分类号： B32B9/00
CPC分类号： B82Y30/00 , C22C1/1005 , C22C1/1015 , C22C47/04 , C22C47/06 , C22C47/08 , C22C49/14 , Y10T428/30
摘要： A composite metal material includes a carbon-based material in a matrix of a metal-based material. The carbon-based material has a first bonding structure in which an element X bonds to a carbon atom on a surface of a carbon material. The matrix includes an amorphous peripheral phase containing aluminum, nitrogen, and oxygearound the carbon-based material. The element X includes at least one element selected from boron, nitrogen, oxygen, and phosphorus.
摘要翻译：复合金属材料包括基于金属的材料的基体中的碳基材料。碳基材料具有第一结合结构，其中元素X与碳材料表面上的碳原子键合。该基质包括含有铝，氮和氧基碳基材料的无定形外围相。元素X包括选自硼，氮，氧和磷中的至少一种元素。

10. 发明授权

US07591915B2 Metal material and method of producing the same, and carbon fiber-metal composite material and method of producing the same 有权
标题翻译：金属材料及其制造方法以及碳纤维 - 金属复合材料及其制造方法
公开(公告)号：US07591915B2
公开(公告)日：2009-09-22
申请号：US11134266
申请日：2005-05-23
申请人： Toru Noguchi , Akira Magario
发明人： Toru Noguchi , Akira Magario
IPC分类号： B22D17/00 , C08K3/08 , C08K3/04
CPC分类号： C22C47/06 , B22F1/0059 , B22F2999/00 , B82Y30/00 , C22C47/08 , C22C49/14 , B22F1/0018
摘要： A method of producing a metal material in which carbon nanofibers are dispersed around metal particles includes: (a) mixing an elastomer which includes an unsaturated bond or a group having affinity to the carbon nanofibers, the metal particles, and the carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; and (b) heat-treating the carbon fiber composite material to vaporize the elastomer in the carbon fiber composite material.
摘要翻译：将碳纳米纤维分散在金属粒子周围的金属材料的制造方法包括：（a）将包含不饱和键的弹性体或与碳纳米纤维具有亲和性的基团，金属粒子和碳纳米纤维混合，碳纳米纤维通过施加剪切力来获得碳纤维复合材料; 和（b）对碳纤维复合材料进行热处理以使碳纤维复合材料中的弹性体蒸发。

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