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1. 发明公开

US20240300155A1 INJECTION MOLDING SYSTEM 审中-公开
公开(公告)号：US20240300155A1
公开(公告)日：2024-09-12
申请号：US18597001
申请日：2024-03-06
申请人： SEIKO EPSON CORPORATION
发明人： Masashi FUCHII , Yimei DING , Naoki IIZUKA , Hidenobu MARUYAMA , Kenta ANEGAWA , Yasuto KANAI
IPC分类号： B29C45/76 , B29C45/17 , B29C45/42 , B29C45/77 , B29C45/78
CPC分类号： B29C45/768 , B29C45/1769 , B29C45/42 , B29C45/7646 , B29C45/7686 , B29C45/77 , B29C45/78 , B29C2945/7613 , B29C2945/7619 , B29C2945/76254 , B29C2945/7629 , B29C2945/76461 , B29C2945/76464 , B29C2945/76498 , B29C2945/76511 , B29C2945/76531 , B29C2945/76561 , B29C2945/76571 , B29C2945/76605 , B29C2945/76615 , B29C2945/76936
摘要： An injection molding system includes a molding device, an inspection device configured to inspect a molded product and a control device that includes a storage unit, and a reception unit configured to receive a change content of a parameter included in a standard molding condition. The control device executes a first control of forming the molded product under a second molding condition in which the parameter is changed based on the change content, a second control of forming the molded product under a third molding condition in which the same parameter is changed, a third control of associating the second molding condition with an inspection result of the molded product formed under the second molding condition and storing the association, and a fourth control of associating the third molding condition with the inspection result of the molded product formed under the third molding condition and storing the association.

2. 发明授权

US07176648B2 Energy management apparatus and method for injection molding systems 有权
标题翻译：注塑系统的能量管理装置和方法
公开(公告)号：US07176648B2
公开(公告)日：2007-02-13
申请号：US10847663
申请日：2004-05-18
申请人： Christopher Wai-Ming Choi
发明人： Christopher Wai-Ming Choi
IPC分类号： G05B11/32
CPC分类号： B29C45/7666 , B29C2045/1792 , B29C2045/7673 , B29C2045/824 , B29C2945/76006 , B29C2945/76033 , B29C2945/76083 , B29C2945/7611 , B29C2945/76307 , B29C2945/76454 , B29C2945/76498 , B29C2945/76511 , B29C2945/76518 , B29C2945/76525 , B29C2945/76531 , B29C2945/76545 , B29C2945/76595 , B29C2945/76785 , B29C2945/76876 , B29C2945/76936 , B29C2945/76966 , G05B2219/31135 , G05B2219/32021 , G05B2219/34403 , G05B2219/45244 , Y02P70/161 , Y02P70/261 , Y02P80/114 , Y02P90/205
摘要： An energy management control apparatus for a molding machine that includes a first electrically-driven prime mover configured to drive at least a first molding machine device, and a second electrically-driven prime mover configured to drive at least a second molding machine device, includes a common DC link configured to provide DC energy to the first electrically-driven prime mover and to the second electrically-driven prime mover. A slave axis is configured to supply and absorb energy from to/from the common DC link. A machine controller is configured to (i) communicate with the first electrically-driven prime mover, the second electrically-driven prime mover, the common DC link, and the slave axis, (ii) cause the slave axis to supply energy to the common DC link in response to input from at least one of the first electrically-driven prime mover and the second electrically-driven prime mover, and (iii) cause the slave axis to absorb energy from the common DC link in response to input from at least one of the first electrically-driven prime mover and the second electrically-driven prime mover.
摘要翻译：一种用于成型机的能量管理控制装置，包括构造成驱动至少第一成型机装置的第一电动原动机和被配置为驱动至少第二成型机装置的第二电动原动机，包括：公共DC链路被配置为向第一电动原动机和第二电驱动原动机提供直流能量。从轴被配置为从/从公共DC链路供应和吸收能量。机器控制器被配置为（i）与第一电动原动机，第二电驱动原动机，公共DC链路和从轴通信，（ii）使从轴向公共端提供能量 DC链路响应于来自第一电动原动机和第二电驱动原动机中的至少一个的输入，以及（iii）使从轴响应于来自至少的输入而从公共DC链路吸收能量第一个电动原动机和第二个电动原动机之一。

3. 发明授权

US07021917B2 Injection molding machine metering and control device 有权
标题翻译：注塑机计量和控制装置
公开(公告)号：US07021917B2
公开(公告)日：2006-04-04
申请号：US10698406
申请日：2003-11-03
申请人： Tatsuhiro Uchiyama , Shingo Komiya
发明人： Tatsuhiro Uchiyama , Shingo Komiya
IPC分类号： B29C45/77
CPC分类号： B29C45/77 , B29C45/76 , B29C2945/76006 , B29C2945/76066 , B29C2945/7612 , B29C2945/76187 , B29C2945/76287 , B29C2945/76401 , B29C2945/76454 , B29C2945/76498 , B29C2945/76511 , B29C2945/76525 , B29C2945/76568 , B29C2945/76605 , B29C2945/76665 , B29C2945/76943
摘要： The retraction of the screw is controlled on the basis of the pressure deviation between the set resin pressure and the detected resin pressure. Furthermore, the screw is caused to rotate at a set speed. Moreover, when the deviation between the metering completion position and the current screw retraction position drops to a value that is equal to or less than a set value, control of the retraction of the screw based on the pressure deviation is stopped, and the control is switched to positioning control based on the positional deviation. Furthermore, a screw rotational speed command in which the pressure deviation component between the set resin pressure and the current resin pressure is corrected from the screw rotational speed component that is decelerated in proportion to the positional deviation is determined and output.
摘要翻译：基于设定的树脂压力和检测到的树脂压力之间的压力偏差来控制螺杆的缩回。此外，使螺杆以设定的速度旋转。此外，当计量完成位置与当前螺杆回缩位置之间的偏差下降到等于或小于设定值的值时，停止基于压力偏差的螺杆回缩的控制，并且控制是基于位置偏差切换到定位控制。此外，确定并输出其中设定树脂压力和当前树脂压力之间的压力偏差分量从与位置偏差成比例减速的螺杆转速分量校正的螺杆转速指令。

4. 发明授权

US06284170B1 Method for controlling drive of screw in injection molding machine 有权
标题翻译：注塑机螺杆驱动方法
公开(公告)号：US06284170B1
公开(公告)日：2001-09-04
申请号：US09333684
申请日：1999-06-16
申请人： Kazuo Hiraoka
发明人： Kazuo Hiraoka
IPC分类号： B29C4577
CPC分类号： B29C45/5008 , B29C45/76 , B29C2045/5032 , B29C2945/76006 , B29C2945/76083 , B29C2945/7612 , B29C2945/76367 , B29C2945/76377 , B29C2945/76381 , B29C2945/76511 , B29C2945/76525 , B29C2945/76605 , B29C2945/76986
摘要： The present invention is applicable to an injection molding machine comprising an injection device having a servo motor for use in rotating a screw and a controller for controlling the servo motor. The controller has a rotation speed N previously set therein as a set value for the screw rotation in a metering process. The controller rotates the screw at an acceleration A1 until the rotation speed of the screw reaches a value NK (where NK
摘要翻译：本发明可应用于包括具有用于旋转螺杆的伺服电动机的喷射装置和用于控制伺服电动机的控制器的注射成型机。控制器具有预先设定的旋转速度N作为计量过程中的螺杆旋转的设定值。控制器以加速度A1旋转螺杆，直到螺杆的转速达到值NK（其中NK

5. 发明授权

US09186834B2 Injection molding machine with a synchronous power auxiliary mechanism 有权
标题翻译：注塑机具有同步电源辅助机构
公开(公告)号：US09186834B2
公开(公告)日：2015-11-17
申请号：US13906406
申请日：2013-05-31
申请人： Jung-Teng Lin , Hsin-Ping Wang , Hou-An Lin , Tzu-Tse Wu
发明人： Jung-Teng Lin , Hsin-Ping Wang , Hou-An Lin , Tzu-Tse Wu
IPC分类号： B29C45/76
CPC分类号： B29C45/7666 , B29C2945/76511 , B29C2945/76521 , B29C2945/76692 , B29C2945/76709 , B29C2945/76859 , B29C2945/76866
摘要： A injection molding machine includes a power device including a movable plate, a primary motorized cylinder having a primary threaded rod screwed through the movable plate, a secondary motorized cylinder having a secondary threaded rod screwed through the movable plate, a first starter mounted on the primary motorized cylinder and connected with a controller, and a second starter mounted on the secondary motorized cylinder and connected with the controller. The second starter contains a bias factor command and a preset output command. Thus, the normal torque output of the secondary motorized cylinder is close to that of the primary motorized cylinder by control of the bias factor command, and the preset output command limits and prevents the normal torque output of the secondary motorized cylinder from being greater than that of the primary motorized cylinder.
摘要翻译：注射成型机包括动力装置，该动力装置包括可移动板，主电动缸，其具有螺纹连接在可移动板上的主螺纹杆;二次电动缸，具有螺纹连接在可动板上的第二螺纹杆，电动气缸和控制器连接，第二起动器安装在二次电动汽缸上并与控制器连接。第二个启动器包含一个偏置因子命令和一个预设的输出命令。因此，通过控制偏压指令，二次电动汽缸的正常转矩输出接近主电动汽缸的正常转矩输出，预设输出指令限制并防止二次电动汽缸的正常转矩输出大于的主要电动缸。

6. 发明申请

US20080299242A1 INJECTION MOLDING MACHINE 有权
标题翻译：注塑机
公开(公告)号：US20080299242A1
公开(公告)日：2008-12-04
申请号：US12123695
申请日：2008-05-20
申请人： Hiroshi WATANABE , Nobuto TAKEDA
发明人： Hiroshi WATANABE , Nobuto TAKEDA
IPC分类号： B29C45/80
CPC分类号： B29C45/7626 , B29C45/1742 , B29C45/84 , B29C2045/1746 , B29C2945/76167 , B29C2945/76173 , B29C2945/76227 , B29C2945/76341 , B29C2945/76511 , B29C2945/76595 , B29C2945/76725 , B29C2945/76916
摘要： An injection molding machine that performs a safe ejecting action of a molded article until a setting state of an ejector rod and a set forward end position for an ejection stroke of a molded article ejector are suitable for a mold in use. A resistor R1 is set to ON when a mold is changed and a resistor R2 is set to ON when a set value of the forward end position of the ejection stroke is changed. When resistor R1 or resistor R2 is ON, ejection is performed with a reduced ejecting force and at a reduced ejecting velocity. When a detected position of the ejector rod reaches the set forward end position, resistors R1 and R2 are turned OFF and thereafter the ejection is performed with a normal ejecting force and a normal ejecting velocity, to thereby prevent damage to the mold or to the molded article ejector.
摘要翻译：执行成型制品的安全喷射动作的注射成型机直到成型品喷射器的喷射行程的喷射杆的设定状态和设定的前端位置适合于使用中的模具。当改变模具时，电阻器R1设置为ON，并且当喷射冲程的前端位置的设定值改变时，将电阻器R2设置为ON。当电阻R1或电阻R2为ON时，以降低的喷射力和降低的喷射速度进行喷射。当弹出杆的检测位置到达设定的前端位置时，电阻器R1和R2关闭，然后以正常的喷射力和正常的喷射速度进行喷射，从而防止模具或模制件的损坏文章喷射器

7. 发明授权

US06866496B2 Injection molding machine having a screw support base moved by an actuator 失效
标题翻译：具有由致动器移动的螺钉支撑基座的注塑机
公开(公告)号：US06866496B2
公开(公告)日：2005-03-15
申请号：US10182612
申请日：2001-01-30
申请人： Ryozo Morita , Satoshi Tomita , Tsuyoshi Miyaki , Keijiro Oka , Tokuzou Sekiyama , Hiroshi Shibuya , Satoshi Nishida
发明人： Ryozo Morita , Satoshi Tomita , Tsuyoshi Miyaki , Keijiro Oka , Tokuzou Sekiyama , Hiroshi Shibuya , Satoshi Nishida
IPC分类号： B29C45/50 , B29C45/76 , B29C45/80
CPC分类号： B29C45/5008 , B29C45/76 , B29C2045/1792 , B29C2045/5032 , B29C2945/76006 , B29C2945/76187 , B29C2945/76307 , B29C2945/76498 , B29C2945/76511 , B29C2945/76525 , B29C2945/76568 , B29C2945/76665 , B29C2945/76859
摘要： An injection molding machine comprises a pre-pressure addition means 2 adding a pre-pressure B acting in the opposite direction of a molding material pressure A received by a screw 1 to a detection means 3 and/or the screw 1, the detection means 3 detecting the axial pressures A and B of the screw, and a screw movement control means 4 controlling the axial pressure based on a different between the pre-pressure B and the molding material pressure A, wherein the pre-pressure addition means 2 is made non-contact with the direction means 3, a forward and backward driving motor 17 is disposed adjacent to a heating cylinder 10, and a screw connector 21 at the rear end of the screw 1 is spline-connected inside a rotating rotor of a screw rotating motor 12. According to the machine, the molding material pressure received by the screw can be accurately detected without being affected by the wear of the machine so as to properly control the axial pressure of the screw and to make the machine compact.
摘要翻译：注射成型机包括预加压添加装置2，其将与由螺钉1接收的成型材料压力A相反的方向作用在检测装置3和/或螺杆1上的预压力B，检测装置3 检测螺杆的轴向压力A和B;以及螺杆运动控制装置4，其基于预压力B和成型材料压力A之间的不同来控制轴向压力，其中，预压添加装置2被制成非与方向装置3相接触，前后驱动马达17配置在与加热缸10相邻的位置，螺杆1的后端的螺旋连接器21花键连接在螺旋旋转马达根据机器，可以精确地检测螺杆接收的成型材料的压力，而不受机器的磨损的影响，以适当地控制螺杆的轴向压力并使机器com 协议。

8. 发明申请

US20040217501A1 Mold-clamping control method for injection molding machine 有权
标题翻译：注塑机的夹紧控制方法
公开(公告)号：US20040217501A1
公开(公告)日：2004-11-04
申请号：US10834004
申请日：2004-04-29
发明人： Takashi Hakoda
IPC分类号： B29C045/76
CPC分类号： B29C45/7653 , B29C45/844 , B29C2945/7602 , B29C2945/7611 , B29C2945/76167 , B29C2945/76511 , B29C2945/76568 , B29C2945/76595 , B29C2945/76869 , B29C2945/76943
摘要： A mold-clamping control method for an injection molding machine includes the steps of detecting a value of a monitor item in a monitor region predetermined in relation to a mold closing operation in a mold clamping step; performing emergency processing when the detected value exceeds a threshold value; and performing an automatic setting operation. This automatic setting operation includes the steps of periodically detecting the value of the monitor item in the monitor region at predetermined sampling intervals to thereby obtain detection values in sampling order; repeating the step of periodical detection for each of a predetermined number of shots; obtaining threshold values and torque limit values for individual places of sampling order, on the basis of the detection values, by use of predetermined arithmetic expressions; and storing the obtained threshold values and torque limit values for control use.
摘要翻译：一种注射成型机的模具夹紧控制方法包括以下步骤：在模具夹紧步骤中相对于模具关闭操作预定的监视器区域中检测监视器项目的值; 当检测值超过阈值时执行紧急处理; 并执行自动设置操作。这种自动设置操作包括以预定的采样间隔周期性地检测监视项目的值的步骤，从而以采样顺序获得检测值; 重复每个预定次数的周期性检测步骤; 基于检测值，通过使用预定的算术表达式来获取各个采样顺序位置的阈值和转矩极限值; 并存储所获得的阈值和用于控制使用的转矩极限值。

9. 发明申请

US20020180080A1 Method and apparatus for controlling molding machine 失效
标题翻译：成型机控制方法及装置
公开(公告)号：US20020180080A1
公开(公告)日：2002-12-05
申请号：US10140820
申请日：2002-05-09
发明人： Masamitsu Suzuki , Yutaka Yamaguchi , Motoyuki Miyauchi , Makoto Nishizawa , Akira Kanda
IPC分类号： B29C045/64 , B29C045/76
CPC分类号： B29C45/766 , B29C45/76 , B29C2945/7604 , B29C2945/76511 , B29C2945/76943
摘要： There is provided a molding machine controlling unit and method capable or preventing the operation of a molding machine from suddenly stopping due to the temperature of an electric motor. The control unit comprises: a calculating part 40 for analyzing molding condition data to generate a command value for producing a torque to the rotating shafts of electric motors 71 through 73 of an injection molding machine and to calculate an effective value on the basis or the command value; an entry part 30 for entering a reference value, which is to be compared with the effective value, and the molding condition data; a storing part 35 for storing the reference value and the molding condition data; a display part 50 for displaying the effective value and the reference value; and driving parts 61 through 63 for entering the command value to drive the rotating shafts of the electric motors, wherein the effective value and the reference value are displayed as a standard for preparing the molding condition data so that the effective value does not exceed the reference value.
摘要翻译：提供了一种能够或防止成型机由于电动机的温度而突然停止的成型机控制单元和方法。控制单元包括：计算部40，用于分析成型条件数据，以产生用于向注射成型机的电动机71至73的旋转轴产生转矩的指令值，并计算基于或指令的有效值值; 用于输入与有效值进行比较的参考值的入口部30和成型条件数据; 用于存储参考值和成型条件数据的存储部35; 用于显示有效值和参考值的显示部分50; 以及用于输入指令值以驱动电动机的旋转轴的驱动部61至63，其中显示有效值和参考值作为准备成型条件数据的标准，使得有效值不超过参考值。

10. 发明授权

US11707875B2 Injection molding machine and screw control method for injection molding machine 有权
公开(公告)号：US11707875B2
公开(公告)日：2023-07-25
申请号：US17874342
申请日：2022-07-27
申请人： FANUC CORPORATION
发明人： Kodai Nanri , Junpei Maruyama
IPC分类号： B29C45/80 , B29C45/50 , B29C45/76
CPC分类号： B29C45/80 , B29C45/50 , B29C45/5008 , B29C45/768 , B29C2945/7602 , B29C2945/7612 , B29C2945/76083 , B29C2945/76113 , B29C2945/76187 , B29C2945/76214 , B29C2945/76511 , B29C2945/76692
摘要： An injection molding machine includes a screw inserted in an injection cylinder and configured to be movable in an axial direction of the screw, a motor configured to move the screw, a torque detection unit configured to detect a torque of the motor, a position detection unit configured to detect a position of the screw, a motor drive control unit configured to drive the motor to thereby advance the screw to a foremost position in a direction of injection, a processor, and a memory. The processor and memory are configured to determine that unmelted resin remains inside the injection cylinder if the torque of the motor becomes equal to or greater than a limit torque while the screw is advancing to the foremost position.

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