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    • 2. 发明申请
    • Aluminum alloy excellent in wear resistance and sliding member using this alloy
    • 使用该合金的耐磨性优异的铝合金和滑动构件
    • US20070068604A1
    • 2007-03-29
    • US11524898
    • 2006-09-22
    • Masahiko ShiodaSanji KitaokaYukio Kuramasu
    • Masahiko ShiodaSanji KitaokaYukio Kuramasu
    • C22C21/04
    • C22C21/02
    • The present invention discloses an aluminum alloy being excellent in wear resistance, containing, in mass %, 12.0 to 13.7% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities; and an aluminum alloy sliding member excellent in wear resistance, which has in mass %, 12.0 to 14.0% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities, and contains primary crystals of Si having a grain diameter of 20 μm or more in an amount of 20 pieces/mm2 or less. The alloy may contain one or two of 0.0001 to 0.01 mass % of B, and 0.3 to 3.0 mass % of Ni.
    • 本发明公开了一种耐磨性优异的铝合金,以质量%计含有12.0〜13.7%的Si,2.0〜5.0%的Cu,0.1〜1.0%的Mg,0.8〜1.3%的Mn,0.10〜0.5 Cr为0.05〜0.20%,Fe为0.5〜1.3%,P为0.003〜0.02%,Ca含量控制在0.005质量%以下,余量为不可避免的杂质; 和耐磨性优异的铝合金滑动构件,其质量%为Si 12.0〜14.0%,Cu 2.0〜5.0%,Mg 0.1〜1.0%,Mn 0.8〜1.3%,Mn:0.10〜0.5% Cr,0.05〜0.20%的Ti,0.5〜1.3%的Fe,0.003〜0.02%的P,Ca含量控制在0.005质量%以下,余量为Al和不可避免的杂质,并含有Si的一次结晶 粒径为20μm以上的粒径为20个/ mm 2以下。 该合金可以含有0.0001〜0.01质量%的B和0.3〜3.0质量%的Ni中的一种或两种。
    • 3. 发明授权
    • Aluminum alloy excellent in wear resistance and sliding member using this alloy
    • 使用该合金的耐磨性优异的铝合金和滑动构件
    • US07695577B2
    • 2010-04-13
    • US11524898
    • 2006-09-22
    • Masahiko ShiodaSanji KitaokaYukio Kuramasu
    • Masahiko ShiodaSanji KitaokaYukio Kuramasu
    • C22C21/04
    • C22C21/02
    • The present invention discloses an aluminum alloy being excellent in wear resistance, containing, in mass %, 12.0 to 13.7% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities; and an aluminum alloy sliding member excellent in wear resistance, which has in mass %, 12.0 to 14.0% of Si, 2.0 to 5.0% of Cu, 0.1 to 1.0% of Mg, 0.8 to 1.3% of Mn, 0.10 to 0.5% of Cr, 0.05 to 0.20% of Ti, 0.5 to 1.3% of Fe, 0.003 to 0.02% of P, and has a Ca content controlled to less than 0.005 mass %, the balance being Al and inevitable impurities, and contains primary crystals of Si having a grain diameter of 20 μm or more in an amount of 20 pieces/mm2 or less. The alloy may contain one or two of 0.0001 to 0.01 mass % of B, and 0.3 to 3.0 mass % of Ni.
    • 本发明公开了一种耐磨性优异的铝合金,以质量%计含有12.0〜13.7%的Si,2.0〜5.0%的Cu,0.1〜1.0%的Mg,0.8〜1.3%的Mn,0.10〜0.5 Cr为0.05〜0.20%,Fe为0.5〜1.3%,P为0.003〜0.02%,Ca含量控制在0.005质量%以下,余量为不可避免的杂质; 和耐磨性优异的铝合金滑动构件,其质量%为Si 12.0〜14.0%,Cu 2.0〜5.0%,Mg 0.1〜1.0%,Mn 0.8〜1.3%,Mn:0.10〜0.5% Cr,0.05〜0.20%的Ti,0.5〜1.3%的Fe,0.003〜0.02%的P,Ca含量控制在0.005质量%以下,余量为Al和不可避免的杂质,并含有Si的一次结晶 粒径为20μm以上的粒径为20个/ mm 2以下。 该合金可以含有0.0001〜0.01质量%的B和0.3〜3.0质量%的Ni中的一种或两种。
    • 4. 发明申请
    • METHOD OF MEASUREMENT OF NUMBER OF NONMETALLIC INCLUSIONS AND CASTING MOLD FOR OBTAINING CAST SAMPLE USED FOR SAME
    • 测量非金属包裹数量和铸造模具的方法用于获得用于其的铸件样品
    • US20100119145A1
    • 2010-05-13
    • US12444724
    • 2008-03-07
    • Mitsuyoshi SatoHiroshi KawaiYukio KuramasuRyouji Abe
    • Mitsuyoshi SatoHiroshi KawaiYukio KuramasuRyouji Abe
    • G06K9/00B22C9/08
    • B22D46/00B22C9/22B22D2/00G01N21/8851G01N21/94G01N33/20
    • A method of automatically counting a number of inclusions by eliminating the effects of shrinkage cavities in the conventional method and securing a high correlation with a value measured by a skilled worker and a casting mold for obtaining a cast sample used for the same are provided. A method of measurement of a number of nonmetallic inclusions comprising capturing an image of a rectangular fracture surface of a cast sample consisting of an aluminum alloy by a CCD camera or other image capturing means, processing the image captured by the image capturing means for color density, digitalizing the processed image by a predetermined threshold value, and counting the number of pixel clusters of a predetermined size or more, the method characterized by detecting the end edges of the short sides of the rectangular fracture surface before the capturing of its image and automatically setting measurement regions of an area of ¼ to ⅔ of the area of the fracture surface at the two ends of the fracture surface. A casting mold for obtaining a cast sample comprised of a top mold having a recess and a bottom mold having a sprue, having a substantially rectangular parallelepiped cavity extending in the melt flow direction in the state where the top mold and the bottom mold are assembled, and provided, at equal intervals at the bottom of the recess of the top mold with a handle, with inverted V-shaped projections extending in a direction vertical to the melt flow direction.
    • 提供了一种通过消除常规方法中的收缩腔的影响来自动计数多个夹杂物的方法,并且确保与本领域技术人员和铸模测量的值的高相关性,以获得用于其的铸造样品。 一种测量多个非金属夹杂物的方法,包括通过CCD照相机或其它图像捕获装置捕获由铝合金构成的铸造样品的矩形断面的图像,处理由图像捕获装置拍摄的图像的色密度 将经处理的图像数字化预定的阈值,并且计算预定尺寸或更大的像素簇的数量,该方法的特征在于在捕获其图像之前检测矩形断面的短边的端边缘并且自动地 将断裂面两端的断面面积的¼〜的测量区域设定为。 一种用于获得铸造样品的铸模,其由具有凹部的顶模和具有浇口的底模构成,所述浇口具有在组装顶模和底模的状态下在熔体流动方向上延伸的基本上长方体的空腔, 并且在具有手柄的上模具的凹部的底部处于相等的间隔处设置有在垂直于熔体流动方向的方向上延伸的倒V形突起。
    • 6. 发明授权
    • Method of measurement of number of nonmetallic inclusions and casting mold for obtaining cast sample used for same
    • 用于获得用于其的铸造样品的非金属夹杂物和铸模的数量的测量方法
    • US08155430B2
    • 2012-04-10
    • US12444724
    • 2008-03-07
    • Mitsuyoshi SatoHiroshi KawaiYukio KuramasuRyouji Abe
    • Mitsuyoshi SatoHiroshi KawaiYukio KuramasuRyouji Abe
    • G06K9/00
    • B22D46/00B22C9/22B22D2/00G01N21/8851G01N21/94G01N33/20
    • A method of automatically counting a number of inclusions by eliminating the effects of shrinkage cavities in the conventional method and securing a high correlation with a value measured by a skilled worker and a casting mold for obtaining a cast sample used for the same are provided. A method of measurement of a number of nonmetallic inclusions comprising capturing an image of a rectangular fracture surface of a cast sample consisting of an aluminum alloy by a CCD camera or other image capturing means, processing the image captured by the image capturing means for color density, digitalizing the processed image by a predetermined threshold value, and counting the number of pixel clusters of a predetermined size or more, the method characterized by detecting the end edges of the short sides of the rectangular fracture surface before the capturing of its image and automatically setting measurement regions of an area of ¼ to ⅔ of the area of the fracture surface at the two ends of the fracture surface. A casting mold for obtaining a cast sample comprised of a top mold having a recess and a bottom mold having a sprue, having a substantially rectangular parallelepiped cavity extending in the melt flow direction in the state where the top mold and the bottom mold are assembled, and provided, at equal intervals at the bottom of the recess of the top mold with a handle, with inverted V-shaped projections extending in a direction vertical to the melt flow direction.
    • 提供了一种通过消除常规方法中的收缩腔的影响来自动计数多个夹杂物的方法,并确保与本领域技术人员和铸模测量的值的高相关性,以获得用于其的铸造样品。 一种测量非金属夹杂物的方法,包括通过CCD照相机或其他图像捕获装置捕获由铝合金构成的铸造样品的矩形断面的图像,处理由图像捕获装置捕获的图像的色密度 将经处理的图像数字化预定阈值,并对预定尺寸或更大尺寸的像素簇的数量进行计数,该方法的特征在于在捕获其图像之前检测矩形断面的短边的端边缘并且自动地 在断裂面的两端设置断裂面的面积的¼〜setting的测量区域。 一种用于获得铸造样品的铸模,其由具有凹部的顶模和具有浇口的底模构成,所述浇口具有在组装顶模和底模的状态下在熔体流动方向上延伸的基本上长方体的空腔, 并且在具有手柄的上模具的凹部的底部处于相等的间隔处设置有在垂直于熔体流动方向的方向上延伸的倒V形突起。
    • 7. 发明授权
    • Die-casting method
    • 压铸方法
    • US06176294B1
    • 2001-01-23
    • US09352271
    • 1999-07-13
    • Yukio KuramasuTakaaki Ikari
    • Yukio KuramasuTakaaki Ikari
    • B22D2715
    • B22D17/14
    • After a cavity 2 of a die-casting mold 1 is evacuated to exclude gases, oxygen gas is blown into the cavity 2 until an internal pressure of the cavity exceeds the atmospheric pressure, and then a molten metal 5 is forcibly injected into the cavity 2. The cavity 2 is evacuated to a degree of vacuum less than 100 millibar through a suction nozzle 11. The oxygen gas is blown through a nozzle 14 into the cavity 2 so as to fill the cavity 2 with the oxygen gas at an internal pressure higher than the atmospheric pressure. When the molten metal 5 is injected into the cavity 2 clarified in this way, inclusion of gases is perfectly prohibited. As a result, obtained die-cast products are free from defects such as blowholes or porosity caused by inclusion of gases and so useful as functional members as well as structural members.
    • 在将压铸模具1的空腔2排空以排除气体之后,将氧气吹入空腔2,直到空腔的内部压力超过大气压力,然后将熔融金属5强制地注入腔体2 空腔2通过吸嘴11抽真空至小于100毫巴的真空度。氧气通过喷嘴14吹入空腔2中,以便在内部压力较高的情况下用氧气填充空腔2 比大气压力。 当以这种方式将熔融金属5注入到空腔2中时,完全禁止包含气体。 结果,获得的压铸产品没有诸如由于包含气体引起的气孔或孔隙等作为功能构件以及结构构件有用的缺陷。
    • 9. 发明授权
    • Die casting method and die casting machine
    • 压铸方法和压铸机
    • US06648054B2
    • 2003-11-18
    • US10169865
    • 2002-07-10
    • Yukio KuramasuOsamu YoshidaYoshihiro TajimaTakaaki Ikari
    • Yukio KuramasuOsamu YoshidaYoshihiro TajimaTakaaki Ikari
    • B22D1710
    • B22D17/14B22D2/00B22D17/32
    • The present invention provides a die-casting method comprising the steps of evacuating a cavity 30 defined by dies of a die-casting machine to provide therein a vacuum of 100 millibar or less during a first period, injecting a reactive gas from a sleeve of the die-casting machine into the cavity 30 during a second period which has a partial overlap period with the first period and follows the overlap period, so as to increase the inner pressure of the cavity to atmospheric pressure or more, pouring a molten aluminum alloy M into the sleeve 40 while keeping the injection of the reactive gas, and subsequently moving a plunger 42 in the sleeve forward to forcibly inject the molten aluminum alloy from the sleeve into the cavity 30 while re-evacuating the cavity 30. The evacuation, reactive-gas injection and re-evacuation operations can be performed with respective overlap periods therebetween. During the operation of supplying the molten aluminum alloy, air and water are effectively discharged to outside, and the reactive gas in an unreacted state is discharged to outside without being incorporated into the molten aluminum alloy. Thus, the present invention provides a die-cast product having a significantly reduced volume of incorporated gases and allows the die-cast product to be applied to functional members.
    • 本发明提供了一种压铸方法,包括以下步骤:抽空由压铸机的模具限定的空腔30,以在其中在第一时段内提供100毫巴或更小的真空度,从反应气体的套筒 压铸机在第二时段内进入空腔30,该第二时段具有与第一周期的部分重叠周期并且跟随重叠周期,以便将空腔的内部压力增加到大气压力或更大,将熔融铝合金M 在保持喷射反应气体的同时进入套管40,随后将套筒中的柱塞42向前移动,以将熔融的铝合金从套筒强制地注入空腔30中,同时对空腔30进行排空。 气体注入和再排气操作可以以它们之间的相应重叠周期进行。 在供应熔融铝合金的操作期间,空气和水被有效地排放到外部,并且未反应状态的反应气体被排放到外部而不加入到熔融铝合金中。 因此,本发明提供了具有显着降低的并入气体体积的压铸产品,并且允许将压铸产品应用于功能部件。