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    • 2. 发明申请
    • ELECTROEROSION MACHINING SYSTEM AND METHOD FOR ELECTRODE WEAR COMPENSATION
    • 电雕加工系统及电极磨损补偿方法
    • US20100078333A1
    • 2010-04-01
    • US12241129
    • 2008-09-30
    • Yimin ZhanBin WeiMichael Scott LamphereRenwei YuanYuanfeng Luo
    • Yimin ZhanBin WeiMichael Scott LamphereRenwei YuanYuanfeng Luo
    • C25F3/14C25F7/00
    • B23H7/20B23H7/14
    • An electroerosion machining system comprises an electrode, a power supply, an electrolyte supply, an electroerosion controller connected to and monitoring the power supply, and a working apparatus configured to move the electrode relative to the workpiece. The electroerosion machining system further comprises a CNC controller configured to cooperate with the electroerosion controller to control the working apparatus, and to calculate a wear value of the electrode. Further, the CNC controller is configured to segment the toolpath of every layer into a plurality of segments, and to divide the compensation value for every layer to be machined into a plurality of value segments, and further to use the value segments to compensate for electrode wear along the respective toolpath segments during machining of the workpiece. An electroerosion machining method is also presented.
    • 电腐蚀加工系统包括电极,电源,电解质供应,连接到和监视电源的电腐蚀控制器,以及被配置为使电极相对于工件移动的加工装置。 电腐蚀加工系统还包括配置成与电腐蚀控制器配合以控制加工设备并计算电极的磨损值的CNC控制器。 此外,CNC控制器被构造成将每层的刀具路径分割成多个段,并将要加工的每个层的补偿值划分为多个值段,并且还使用该值段来补偿电极 在加工工件期间沿相应的刀具路径段磨损。 还提出了电腐蚀加工方法。
    • 3. 发明申请
    • Methods and Apparatus for Electroerosion
    • 电解法的方法和装置
    • US20070256939A1
    • 2007-11-08
    • US11770207
    • 2007-06-28
    • Bin WeiMichael LamphereSteven HayashiJeffrey WesselsRenwei YuanYuanfeng LuoYimin Zhan
    • Bin WeiMichael LamphereSteven HayashiJeffrey WesselsRenwei YuanYuanfeng LuoYimin Zhan
    • B23H3/00
    • B23H1/022B23H7/32B23H9/10B23H2400/10B23K9/013
    • An electroerosion apparatus comprising: an electrode, a multiaxis machine, an electrolyte supply including a conduit for circulating an electrolyte, and a controller in operative communication with the multiaxis machine and configured for distributing intermittent multiple electrical arcs between the electrode and a workpiece. The multiaxis machine comprises a tool head configured to support and to spin the electrode, and a spindle configured to support a workpiece. The electrolyte comprises an anti-rusting agent, a defoaming agent, a lucent additive, a burst additive, a surface active medium, a lubricant, and water, and has a conductivity of about 0.1 milliSiemens to about 30 milliSiemens. In one embodiment, the method of electroerosion machining a workpiece comprises: creating relative motion between a spinning electrode and a workpiece; circulating an electrolyte around the spinning electrode, and distributing multiple electrical arcs between the electrode tip and the workpiece.
    • 一种电腐蚀装置,包括:电极,多轴机器,包括用于使电解质循环的导管的电解质供给源,以及与所述多轴机器可操作地连通并被配置为在所述电极和工件之间分配间歇性多个电弧的控制器。 多轴机器包括构造成支撑和旋转电极的工具头,以及构造成支撑工件的心轴。 电解质包含防锈剂,消泡剂,透明添加剂,爆炸添加剂,表面活性剂,润滑剂和水,并且具有约0.1毫西门子至约30毫西门子的电导率。 在一个实施例中,电极加工工件的方法包括:在纺丝电极和工件之间产生相对运动; 在电纺丝电极周围循环电解质,并在电极末端和工件之间分配多个电弧。
    • 4. 发明授权
    • Adaptive spindle assembly for electroerosion machining on a CNC machine tool
    • 用于数控机床电腐蚀加工的自适应主轴组件
    • US07824526B2
    • 2010-11-02
    • US11608884
    • 2006-12-11
    • Renwei YuanYimin ZhanUgo CantelliYuanfeng LuoGarth M. Nelson
    • Renwei YuanYimin ZhanUgo CantelliYuanfeng LuoGarth M. Nelson
    • B23H7/32
    • B23H7/26B23H1/10B23H7/30B23H7/36Y10T29/49826
    • An apparatus and method for adapting a CNC milling machine for electroerosion machining. The apparatus includes a tubular electrode on the distal end of an adapter shaft. A tool holder on the proximal end of the adapter shaft is mountable in the chuck of a cutter spindle in the milling machine. The adapter shaft is rotatably mounted within a bearing and an electrical brush contact subassembly, both of which are supported by a bracket. The bracket is attached to the milling machine but insulates it from the tool electrode. The bearing supports the adapter shaft in alignment with the CNC spindle. An electrical power supply energizes the electrode and the workpiece for electroerosion in a gap between them. Electrolyte is circulated through the spinning tool electrode during operation. The CNC computer is configured to operate the machine, power supply, and electrolyte flow for electroerosion machining.
    • 一种适用于电动加工的数控铣床的设备和方法。 该装置包括在适配器轴的远端上的管状电极。 适配器轴的近端上的刀架可安装在铣床中的刀具主轴的卡盘中。 适配器轴可旋转地安装在轴承和电刷接触子组件中,两者均由支架支撑。 支架安装在铣床上,但与工具电极绝缘。 轴承支撑与CNC主轴对准的转接轴。 电源在电极和工件之间的间隙中激励电极。 电解液在操作过程中通过纺丝工具电极循环。 CNC电脑配置为操作电机加工的机器,电源和电解液。
    • 5. 发明申请
    • ROUGH MACHING METHOD AND ELECTROEROSION TOOL PERFORMING THE SAME
    • 粗加工方法和电动工具执行相同
    • US20090001053A1
    • 2009-01-01
    • US12098478
    • 2008-04-07
    • Yuanfeng LuoGarth NelsonUgo CantelliRenwei YuanYimin Zhan
    • Yuanfeng LuoGarth NelsonUgo CantelliRenwei YuanYimin Zhan
    • B23H1/04B23H7/26
    • B23H9/10B23H1/04B23H7/26B23H7/28B23H7/30B23H9/00B23H2400/10
    • A rough machining method for machining a channel in a workpiece includes the steps of: provide a power supply to energize one of a workpiece and an electrode as an anode and the other as a cathode; advance the electrode into the workpiece from a first start point to travel a first toolpath, so as to generate a first annular groove with a first core connecting with the workpiece; advance the electrode into the workpiece from a second start point to travel a second toolpath, so as to generate a second annular groove with a second core connecting with the workpiece, wherein the second annular groove intersects with the first annular groove and the first and the second cores are at least partially broken and disconnected with the workpiece upon intersecting of the first and the second annular grooves; and circulating a cutting fluid cross a working gap between a working face of the electrode and the workpiece.
    • 用于加工工件中的通道的粗加工方法包括以下步骤:提供电源以将作为阳极的工件和电极中的一个激励,将另一个作为阴极通电; 从第一起始点将电极推进到工件中以行进第一刀具路径,以便产生具有与工件连接的第一铁芯的第一环形槽; 从第二起始点将电极推进到工件中以行进第二刀具路径,以便产生具有与工件连接的第二铁芯的第二环形槽,其中第二环形槽与第一环形槽相交, 在与第一和第二环形槽交叉时,第二芯至少部分断裂并与工件断开; 并使切削液循环到电极的工作面和工件之间的工作间隙。
    • 9. 发明授权
    • Rough machining electroerosion method for machining a channel in a workpiece
    • 用于加工工件中的通道的粗加工电腐蚀方法
    • US08471167B2
    • 2013-06-25
    • US12098478
    • 2008-04-07
    • Yuanfeng LuoGarth NelsonUgo CantelliRenwei YuanYimin Zhan
    • Yuanfeng LuoGarth NelsonUgo CantelliRenwei YuanYimin Zhan
    • B23H9/00
    • B23H9/10B23H1/04B23H7/26B23H7/28B23H7/30B23H9/00B23H2400/10
    • A rough machining method for machining a channel in a workpiece includes the steps of: provide a power supply to energize one of a workpiece and an electrode as an anode and the other as a cathode; advance the electrode into the workpiece from a first start point to travel a first toolpath, so as to generate a first annular groove with a first core connecting with the workpiece; advance the electrode into the workpiece from a second start point to travel a second toolpath, so as to generate a second annular groove with a second core connecting with the workpiece, wherein the second annular groove intersects with the first annular groove and the first and the second cores are at least partially broken and disconnected with the workpiece upon intersecting of the first and the second annular grooves; and circulating a cutting fluid cross a working gap between a working face of the electrode and the workpiece.
    • 用于加工工件中的通道的粗加工方法包括以下步骤:提供电源以将作为阳极的工件和电极中的一个激励,将另一个作为阴极通电; 从第一起始点将电极推进到工件中以行进第一刀具路径,以便产生具有与工件连接的第一铁芯的第一环形槽; 从第二起始点将电极推进到工件中以行进第二刀具路径,以便产生具有与工件连接的第二铁芯的第二环形槽,其中第二环形槽与第一环形槽相交, 在与第一和第二环形槽交叉时,第二芯至少部分断裂并与工件断开; 并使切削液循环到电极的工作面和工件之间的工作间隙。